Sony DVP-FX870 / DVP-FX875 Service Manual ▷ View online
SERVICE MANUAL
AEP Model
UK Model
DVP-FX870/FX875
Australian Model
Russian Model
New Zealand Model
Singapore Model
Thailnd Model
DVP-FX870
PORTABLE CD/DVD PLAYER
DVP-FX870/FX875
RMT-D183/D190
SPECIFICATIONS
System
Laser: Semiconductor laser
Signal format system: PAL (NTSC)
Signal format system: PAL (NTSC)
Audio characteristics
Frequency response: DVD VIDEO (PCM
48 kHz): 20 Hz to 22 kHz/
CD: 20 Hz to 20 kHz
CD: 20 Hz to 20 kHz
Harmonic distortion: 0.01 %
Dynamic range: DVD VIDEO: 90 dB/
Dynamic range: DVD VIDEO: 90 dB/
CD: 90 dB
Wow and flutter: Less than detected value
(
±0.001% W PEAK)
Inputs/Outputs
VIDEO (video input/output):
Minijack (1)
Output 1.0 Vp-p/75 ohms
Output 1.0 Vp-p/75 ohms
AUDIO (audio input/output)/OPTICAL
OUT (optical output):
Stereo minijack/optical minijack
combined (1)
Output 2.0 Vrms/47 kilohms
Recommended load impedance over
47 kilohms
Stereo minijack/optical minijack
combined (1)
Output 2.0 Vrms/47 kilohms
Recommended load impedance over
47 kilohms
PHONES (headphones) A/B:
Stereo minijack (2)
Liquid Crystal Display
Panel size: 8 inches wide (diagonal)
Driving system: TFT active matrix
Resolution: 800
Driving system: TFT active matrix
Resolution: 800
× 480 (effective pixel rate:
more than 99.99%)
General
Power requirements:
DC 9.5 V (AC Adaptor/Car battery
adaptor)
DC 7.4 V (Battery pack)
adaptor)
DC 7.4 V (Battery pack)
Power consumption (DVD VIDEO
Playback):
23 W (when used with a battery pack)
(Except Singapore, Thailand)
(Except Singapore, Thailand)
15 W (when used with a battery pack)
(Singapore, Thailand)
(Singapore, Thailand)
8.5 W (when used without a battery pack,
with a headphone)
with a headphone)
Dimensions (approx.):
225.4
× 33.5 × 164.9 mm (width/height/
depth) incl. projecting parts
Mass (approx.): 920 g
Operating temperature: 5
Operating temperature: 5
°C to 35 °C
Operating humidity: 25 % to 80 %
AC Adaptor: 100-240V AC, 50/60Hz
(Except Singapore, Thailand)
110-240V AC, 50/60Hz
(Singapore, Thailand)
Car Battery Adaptor: 12 V DC
AC Adaptor: 100-240V AC, 50/60Hz
(Except Singapore, Thailand)
110-240V AC, 50/60Hz
(Singapore, Thailand)
Car Battery Adaptor: 12 V DC
Supplied accessories
• Audio/video cord (mini plug × 2 y phono
plug
plug
× 3) (1)
• Mains lead (1)
• AC adaptor (1)
• Car battery adaptor (1)
• Battery pack (NP-FX110) (1)
• Remote (with battery) (1)
• Carry case (1) (FX870: AEP, UK, Russian)
• Headrest mounting bracket (1) (FX875: AEP, UK)
Specifications and design are subject to
change without notice.
Ver. 1.2 2011.01
Photo: DVP-FX870
– 2 –
WARNING!!
WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSERVE FROM A DISTANCE OF
MORE THAN 25 cm FROM THE SURFACE OF THE
OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSERVE FROM A DISTANCE OF
MORE THAN 25 cm FROM THE SURFACE OF THE
OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
other than those specified herein may result in hazardous ra-
diation exposure.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
0
OR DOTTED LINE
WITH MARK
0
ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL
OR IN SUPPLEMENTS PUBLISHED BY SONY.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL
OR IN SUPPLEMENTS PUBLISHED BY SONY.
1. Check the area of your repair for unsoldered or poorly-sol-
dered connections. Check the entire board surface for solder
splashes and bridges.
splashes and bridges.
2. Check the interboard wiring to ensure that no wires are
“pinched” or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transis-
tors, that were installed during a previous repair. Point them
out to the customer and recommend their replacement.
out to the customer and recommend their replacement.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
safety checks before releasing the set to the customer:
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
hazard.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40
• Unleaded solder melts at a temperature about 40
°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur
such as on IC pins, etc.
ordinary solder so use caution not to let solder bridges occur
such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
4. Look for parts which, though functioning, show obvious signs
of deterioration. Point them out to the customer and recom-
mend their replacement.
mend their replacement.
5. Check the B+ voltage to see it is at the values specified.
CAUTION :
CLASS 1M VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AND
INTERLOCKS DEFEATED. DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS.
VORSICHT :
KLASSE 1M S ICHTBARE UN D UNSICHTBARE LA SERSTRAHLUNG WENN GEÖFFNET
UND SPERREN AUSSER FUNKTION. NICHT DIREKT MIT OPTISCHEN INSTRUMENTEN ANSEHEN.
ADVARSEL :
SYNLIG OG USYNLIG LASERSTRÅLING AF KL ASSE 1M V ED ÅB NING OG OM GÅELSE
AF LÅSEANORDNINGER MÅ IKKE BETRAGTES DIREKTE GENNEM OPTISKE INSTRUMENTER.
ADVARSEL :
SYNLIG OG USYNLIG LASERSTRÅLING I KLASSE 1M NÅR ÅPEN OG
LÅSEANORDNINGER FJERNET. IKKE SE DIREKTE MED OPTISKE INSTRUMENTER.
VARNING :
KLASS 1M SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPEN
OCH MED SPÄRRARNA AVSTÄNGDA. BETRAKTA EJ STRÅLEN DIREKT MED OPTISKA INSTRUMENT.
VARO! :
AVATTUNA JA LUKITUS OHITETTUNA LUOKAN 1M NÄKYVÄÄ JA NÄKYMÄTÖNTÄ
LASERSÄTEILYÄ. ÄLÄ KATSO SÄTEESEEN SUORAAN OPTISILLA LAITTEILLA.
This label is located on the bottom of the unit
(AEP, UK, New Zealand, Australian).
(AEP, UK, New Zealand, Australian).
This CD/DVD player is a CLASS 1 LASER PRODUCT.
MARKING is located on the bottom of the unit (Except Singapore, Thailand).
– 3 –
TABLE OF CONTENTS
Section
Title
Page
Section
Title
Page
1.
DISASSEMBLY
1-1.
Bottom Assy .................................................................. 1-1
1-2.
MAIN Board ................................................................... 1-1
1-3.
Upper Block ................................................................... 1-2
1-4.
LCD Panel Assy ............................................................ 1-3
2.
BLOCK DIAGRAM
2-1.
Overall Block Diagram ................................................... 2-1
3.
SCHEMATIC DIAGRAMS
3-1.
Frame ............................................................................ 3-1
3-2.
DC-DC POWER ............................................................ 3-3
3-3.
MCU & KEY ................................................................... 3-5
3-4.
DVD SERVO & DSP MT1389HD .................................. 3-7
3-5.
SDRAM & FLASH ROM ................................................ 3-9
3-6.
VIDEO OUT & PANEL CONNECT ................................ 3-11
3-7.
AUDIO OUT 1 ................................................................ 3-13
3-8.
AUDIO OUT 2 ................................................................ 3-15
3-9.
T-CON ............................................................................ 3-17
3-10. KEY ADC ....................................................................... 3-19
4.
PRINTED WIRING BOARDS
4-1.
Circuit Boards Location ................................................. 4-1
4-2.
MAIN Board ................................................................... 4-3
4-3.
LCD Board ..................................................................... 4-7
5.
WAVEFORMS AND CIRCUIT VOLTAGE
5-1.
Waveforms ..................................................................... 5-1
5-2.
Circuit Voltage Chart ..................................................... 5-5
6.
IC PIN FUNCTION DESCRIPTION
6-1.
MPEG/DSP/RF Pin Function
(MAIN Board U7: MT1389HD) ...................................... 6-1
(MAIN Board U7: MT1389HD) ...................................... 6-1
6-2.
FRONT MICOM Pin Function
(MAIN Board U6: Z8F0822) .......................................... 6-7
(MAIN Board U6: Z8F0822) .......................................... 6-7
7.
ELECTRICAL ADJUSTMENT
7-1.
Standard Video Level .................................................... 7-1
7-2.
VCOM DC Level ............................................................ 7-1
8.
TROUBLESHOOTING
8-1.
Electrical Trouble Shooting Guide ................................. 8-1
1.
Power (DC-DC Converter) Circuit ................................. 8-1
2.
MPEG Circuit ................................................................. 8-3
3.
Front Circuit (Dogotrpm & Key) ..................................... 8-4
4.
RF/Servo Circuit ............................................................ 8-5
8-2.
LCD Trouble Shooting Guide ........................................ 8-6
9.
REPAIR PARTS LIST
9-1.
Exploded Views ............................................................. 9-1
9-1-1. Main Block ................................................................ 9-1
9-1-2. Upper Block .............................................................. 9-2
9-1-3. LCD Block ................................................................. 9-3
9-1-2. Upper Block .............................................................. 9-2
9-1-3. LCD Block ................................................................. 9-3
9-2.
Electrical Parts List ....................................................... 9-4
1-1
Note:
Follow the disassembly procedure in the numerical order given.
1-1. BOTTOM ASSY
SECTION 1
DISASSEMBLY
DVP-FX870/FX875
8
four screws
(M2.5
(M2.5
×
11)
3
two foot rubbers
1
two foot rubbers
4
two screws
(TS2
(TS2
×
8.5)
2
two screws
(TS2
×
8.5)
q;
bottom assy
6
six screws
(TS2
×
8.5)
5
screw (TS2
×
8.5)
7
open preve sheet
9
connector
1-2. MAIN BOARD
5
traverse
4
three screws
(TS2
×
4.5)
8
two screws
(TS2
×
4.5)
6
screw
(TS2
×
4.5)
3
connector
1
flexible flat cable
2
flexible flat cable
7
IO support
9
MAIN board