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Model
DAV-DZ230 DAV-DZ231 DAV-HDZ235 HCD-DZ230 HCD-DZ231 HCD-HDZ235
Pages
92
Size
7.52 MB
Type
PDF
Document
Service Manual
Brand
Device
DVD
File
dav-dz230-dav-dz231-dav-hdz235-hcd-dz230-hcd-dz231.pdf
Date

Sony DAV-DZ230 / DAV-DZ231 / DAV-HDZ235 / HCD-DZ230 / HCD-DZ231 / HCD-HDZ235 Service Manual ▷ View online

21
HCD-DZ230/DZ231/HDZ235
3-14. OPTICAL PICK-UP (KHM-313CAA)
1
two claws
3
two claws
2
 chuck cam
4
 base unit 
5
two claws
7
bu holder
8
two insulators 
9
two insulators
6
four insulator screws
0
optical pick-up 
     (KHM-313CAA) 
22
HCD-DZ230/DZ231/HDZ235
SECTION  4
TEST MODE
Note:
Incorrect operations may be performed if the test mode is not
entered properly.
In this case, press the  ?/1  button to turn the power off, and retry
to enter the test mode.
3. Disc Tray Lock
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
Setting Procedure :
1. Press the  ?/1  button to turn the set on.
2. Press the  FUNCTION  button to set DVD function.
3. Insert a disc.
4. Press the  x  button and the  A  button simultaneously for five
seconds.
5. The message “LOCKED” is displayed and the tray is locked.
Releasing Procedure :
1. Press the  x  button and the  A  button simultaneously for five
seconds again.
2. The message “UNLOCKED” is displayed and the tray is
unlocked.
Note:
When “LOCKED” is displayed, the tray lock is not released by turning
power on/off with the  ?/1  button.
4. DVD Ship Mode
Use this mode when returning the set to the customer after repair.
Procedure:
1. Press the  ?/1  button to turn the set on.
2. Press the  FUNCTION  button to set the function “DVD”.
3. Remove all discs, and then press two buttons  H  and  ?/1
simultaneously.
4. After a message “MECHA LOCK” is displayed on the
fluorescent indicator tube, pull out the AC plug.
5. To exit from this mode, press the  ?/1  button to turn the set
on.
5. AM Step Change
A step of AM channels can be changed over between 9 kHz
and 10 kHz.
Procedure:
1. Press the  ?/1  button to turn the set ON.
2. Select the function “TUNER”, and press  FUNCTION  button
to select the BAND “AM”.
3. Press the  ?/1  button to turn the set OFF.
4. Press two buttons  >  and  ?/1  simultaneously, and the
display of fluorescent indicator tube changes to “AM 9k STEP”
or “AM 10k STEP”, and thus the channel step is changed over.
6. Product Out
This mode moves the optical pick-up to the position durable to
vibration and clears all data including preset data stored in the RAM
to initial conditions. Use this mode when returning the set to the
customer after repair.
Procedure:
1. Press the  ?/1  button to turn the power on.
2. Press the  FUNCTION  button to set the function “DVD”.
3. Remove all discs, and then press three buttons  > ,  A  and
?/1  simultaneously.
4. After the “STANDBY” blinking display finishes, the message
“MECHA LOCK” is displayed on the fluorescent indicator
tube disconnect the AC power plug, then the ship mode is set.
1. Cold Reset
The cold reset clears all data including preset data stored in
the RAM to initial conditions. Execute this mode when
returning the set to the customers.
Procedure:
1. Press the  ?/1  button to turn the power on.
2. Press three buttons  x  ,   A  and   ?/1  simultaneously.
3. When this button is operated, display as “COLD RESET” for
a while and all of the settings are reset.
2. Panel Test Mode
This mode is used to check the software version, FL, LED
and KEY.
2-1. Display Test Mode
Procedure:
1. Press the  ?/1  button to turn the power on.
2. Press three buttons  X ,  . and  A  simultaneously.
3. When the display test mode is activated, all segments are turned
on.
4. To exit from this mode, press three buttons  X ,  . and  A
simultaneously.
2-2. Version Test Mode
Procedure:
1. When the display test mode is activated, press the  .  button
and the message “DS2” (DZ230/DZ231), “DS2
+” (HDZ235)
are displayed, the version test mode is activated.
2. Whenever the  .  button is pressed, the display changes in
the following order.
*1: CE2 changes depending on destination.
3. Press the  >  button and the date of the software production
is displayed.
4. Press the  >  button again and the version is displayed.
5. To exit from this mode, press three buttons  X ,  . and  A
simultaneously.
2-3. Key Test Mode
Procedure:
1. When the display test mode is activated, press the  H  button,
to select the key test mode.
2. To enter the KEY test mode, the fluorescent indicator displays
“K0 V0”. Each time an another button is pressed, “KEY” value
increases. However, once a button is pressed, it is no longer
taken into account. When all keys are pressed correctly, “K8
V0” is displayed.
3. When the  VOLUME  control is turned in the direction of (+),
“V0” is changed to “V1”, then ... “V9”.
When the  VOLUME  control is turned in the direction of (–),
“V0” is changed to “V9”, then ... “V1”.
4. To exit from this mode, press three buttons  X ,  . and  A
simultaneously.
“DS2” (Model name) t “CE2
*1
” (Destination) t MC 
23
HCD-DZ230/DZ231/HDZ235
(2) Select “2. Drive Manual Operation” by pressing the   2   button
on the remote commander. The screen will appear as shown.
(3) Select “3. Manual Adjustment” by pressing the  3  button on
the remote commander. The screen will appear as shown.
(4) Select “6.IOP” by pressing the  6  button on the remote
commander.
(5) Wait until a hexadecimal number appear.
(6) Convert each data from hexadecimal to decimal using
  conversion table.
(7) Please find the label on the rear of the BU (Base Unit).
 The default IOP value is written in the label.
(8) Subtract between these two values.
(9) If the remainder is smaller than 93 (decimal), then it is OK.
 However if the value is higher than 93, then the BU  is defective
 and need to be change.
(10) Press the  RETURN  button on the remote commander to
   return back to previous menu.
(11) Press the  0  button on the remote commander to return to
   Top Menu.
Drive Manual Operation
1. Servo Control
2. Track/Layer Jump
3. Manual Adjustment
4. Tray Aging Mode
5. MIRR time adjust
0. Return to Top Menu
Manual Adjust
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eq Boost Adjust:
6. Iop:
7. TRV. Level:
8. S curve(FE) Level:
9. RFL(PI) Level:
0. MIRR Time:
O o
    Change Value
[RETURN] Return to previous menu
Manual Adjust
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eq Boost Adjust:
6. Iop. 5B:
7. TRV. Level:
8. S curve(FE) Level:
9. RFL(PI) Level:
0. MIRR Time:
[RETURN] Return to previous menu
O o
    Change Value
DVD SECTION
7-1. GENERAL DESCRIPTION
The IOP measurement allows you to make diagnosis and adjustment
simply by using the remote commander and monitor TV. The
instructions, diagnosis results, etc. are given on the on-screen display
(OSD).
Be sure to execute the IOP measurement when a BU (Base Unit) is
replaced.
7-2. HOW TO ENTER TEST MODE
While pressing the  
x  
and    A  buttons simultaneously, turn
VOLUME  control in the direction of (+) with the DVD player in
power on.
The Test Mode starts, displayed “SERVICE IN” on this model
display then the menu shown below will be displayed on the TV
screen.
* The display of the “Model Name” of the “Remocon Diagnosis
Menu” change with the model and the destination. Refer to below
on the model name.
DZ230/231 : DS2
HDZ235
: DS2PLUS
The menu above is the Remocon Diagnosis Menu screen which
consists of five main functions. At the bottom of the menu screen, the
model name and IF-con version. To exit from the Test Mode, press
the power button on the remote commander.
7-3. EXECUTING IOP MEASUREMENT
In order to execute IOP measurement, the following standard
procedures must be followed.
(1) In power on, while pressing the  
x  
and  A  buttons
simultaneously, turn the  VOLUME  control in the direction
of (+).
Remocon Diagnosis Menu
0. External Chip Check
1. Servo Parameter Check
2. Drive Manual Operation
3. Emergency History
4. Version Information
Model Name
IF-con
: V
Syscon
: Ver.
er. XX.XX (XXXX)
X.XXX
: DS2_ XX
*
1
*1: Changes depending on destination 
Remocon Diagnosis Menu
0. External Chip Check
1. Servo Parameter Check
2. Drive Manual Operation
3. Emergency History
4. Version information
Model Name
IF-con
:  Ver. XX.XX (XXXX)
Syscon
:  Ver. X.XXX
: DS2_ XX
*
1
*1: Changes depending on destination 
24
HCD-DZ230/DZ231/HDZ235
7-4. EMERGENCY HISTORY
To  check the emergency history, please follow the following
procedure.
(1) From the Top Menu of Remocon Diagnosis Menu, select “3.
Emergency History Check” by pressing the  3  button on the
remote commander. The following screen appears on the on-
screen display.
(2) You can check the total time when the laser is turned on during
playback of DVD and CD from the above menu. The maximum
time, which can be displayed are 999h 59min.
(3) You can check the error code of latest 10 emergency history
from the above menu. To view the previous or next page of
emergency history, press  .  or  >  button on the remote
commander. The error code consists of the following three
blocks. The first block indicates the error code. The second
block indicates the parameter and the third block indicates the
time of error code as shown below.
• Error Code
*1 : Error Code
*2 : Parameter of error code
*3 : Time of error code
The meaning of error code is as below:
01: Communication error (No reply from syscon)
02: Syscon hung up
03: Power OFF request when syscon hung up
19: Thermal shutdown
24: MoveSledHome error
25: Mechanical move error (5 Changer)
26: Mechanical move stack error
30: DC motor adjustment error
31: DPD offset adjustment error
32: TE balance adjustment error
33: TE sensor adjustment error
34: TE loop gain adjustment error
35: FE loop gain adjustment error
36: Bad jitter after adjustment
40: Focus NG
42: Focus layer jump NG
Emg. History Check
01.  01  05  04  04
Laser Hours
CD
999h
59min
DVD
999h
59min
00  92  46  00
00  00  00  00
00  00  23  45
02.  02  02  01  01
00  A9  4B  00
00  00  00  00
00  00  23  45
 
[Next]   Next Page    [Prev]  Prev Page
[O]  Return to Top Menu
Emg. History Check
01.  01  05  04  04
Laser Hours
CD
999h
59min
DVD
999h
59min
00  92  46  00
00  00  00  00
00  00  23  45
02.  02  02  01  01
00  A9  4B  00
00  00  00  00
00  00  23  45
 
[Next]   Next Page    [Prev]  Prev Page
[O]  Return to Top Menu
*
1
*
2
*
3
52: Open kick spindle error
51: Spindle stop error
60: Focus on error
61: Seek fail error
62: Read Q data/ID error
70: Lead in data read fail
71: TOC read time out (CD)
80: Can’t buffering
81: Unknown media type
7-4-1.  Clear the Laser Hour
Press  
 DISPLAY  button and then press  CLEAR  button on the
remote commander. The data for both CD and DVD data are reset.
Emg. History Check
01.  01  05  04  04
Laser Hours
CD
0h
0min
DVD
0h
0min
00  92  46  00
00  00  00  00
00  00  23  45
02.  02  02  01  01
00  A9  4B  00
00  00  00  00
00  00  23  45
 
[Next]   Next Page    [Prev]  Prev Page
[O]  Return to Top Menu
Emg. History Check
01.  00  00  00  00
Laser Hours
CD
999h
59min
DVD
999h
59min
00  00  00  00
00  00  00  00
00  00  00  00
02.  00  00  00  00
00  00  00  00
00  00  00  00
00  00  00  00
 
[Next]   Next Page    [Prev]  Prev Page
[O]  Return to Top Menu
7-4-2.  Clear the Emergency History
Press  DVD TOP MENU  button and then press  CLEAR  button on
the remote commander. The error code for all emergency history
would be reset.
7-4-3.  Clear the Initialize Setup Data
Press  DVD MENU  button and then press  CLEAR  button on the
remote commander.
Emg. History Check
initialize setup data...
Laser Hours
CD
999h
59min
DVD
999h
59min
 
[Next]   Next Page    [Prev]  Prev Page
[O]  Return to Top Menu
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