DOWNLOAD Sony BDP-CX960 Service Manual ↓ Size: 6.28 MB | Pages: 112 in PDF or view online for FREE

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BDP-CX960
Pages
112
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6.28 MB
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PDF
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Service Manual
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Device
DVD
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bdp-cx960.pdf
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Sony BDP-CX960 Service Manual ▷ View online

SERVICE MANUAL
Sony Corporation
Audio&Video Business Group
Published by Sony Techno Create Corporation
BDP-CX960
SPECIFICATIONS
BLU-RAY DISC/DVD PLAYER
9-889-611-01
2009H05-1
© 
2009.08
US Model
Canadian Model
Ver. 1.0  2009.08
Model Name Using Similar Mechanism
DVP-CX995V
Mechanism Type
CDM89-430AAA
Base Unit Name
KEM-430AAA
Optical Pick-up Name
KES-430A
s This product incorporates copyright protection technology that is 
protected by U.S. patents and other intellectual property rights.
Use of this copyright protection technology must be authorized by 
Macrovision, and is intended for home and other limited viewing uses 
only unless otherwise authorized by Macrovision.
Reverse engineering or disassembly is prohibited.
s Manufactured under license from Dolby Laboratories.
“Dolby”, “Pro Logic”, and the double-D symbol are trademarks of 
Dolby Laboratories.
s Manufactured under license under U.S. Patent #’s: 5,451,942; 
5,956,674; 5,974,380; 5,978,762; 6,226,616; 6,487,535; 7,392,195; 
7,272,567; 7,333,929; 7,212,872 & other U.S. and worldwide patents 
issued & pending. DTS is a registered trademark and the DTS logos, 
Symbol, DTS-HD and DTS-HD Master Audio | Essential are trademarks 
of DTS, Inc. © 1996-2008 DTS, Inc. All Rights Reserved.
s Java and all Java-based trademarks and logos are trademarks or 
registered trademarks of Sun Microsystems, Inc.
s
, “XMB,” and “xross media bar” are trademarks of Sony Corporation 
and Sony Computer Entertainment Inc.
s This product incorporates High-Definition Multimedia Interface 
(HDMI™) technology. HDMI, the HDMI logo and High-Definition 
Multimedia Interface are trademarks or registered trademarks of HDMI 
Licensing LLC.
s “Blu-ray Disc” is a trademark.
s “Blu-ray Disc,” “DVD+RW,” “DVD-RW,” “DVD+R,” “DVD-R,” 
“DVD VIDEO,” and “CD” logos are trademarks.
sh"$ ,IVEv
Corporation.
s MPEG Layer-3 audio coding technology and patents licensed from 
Fraunhofer IIS and Thomson.
s This product meets ENERGY STAR guidelines for energy efficiency. 
ENERGY STAR and the ENERGY STAR mark are registered U.S. 
marks. ENERGY STAR is a registered mark owned by the U.S. 
government.
s-USIC
Gracenote
®
. Gracenote is the industry standard in music recognition 
technology and related content delivery. For more information, please 
visit www.gracenote.com. CD, DVD, Blu-ray Disc, and music and 
video-related data from Gracenote, Inc., copyright © 2000-present 
Gracenote. Gracenote Software, copyright © 2000-present Gracenote. 
One or more patents owned by Gracenote apply to this product and 
service. See the Gracenote website for a non-exhaustive list of applicable 
Gracenote patents. Gracenote, CDDB, MusicID, MediaVOCS, the 
Gracenote logo and logotype, and the “Powered by Gracenote” logo are 
either registered trademarks or trademarks of Gracenote in the United 
States and/or other countries.
s Other system and product names are generally trademarks or registered 
trademarks of the manufacturers. ™ and ® marks are not indicated in 
this document.
System
Laser: Semiconductor laser
Outputs
(Jack name:
Jack type/Output level/Load impedance)
Analog Audio Output:
Stereo Output: Phono jack/2 Vrms/
10 kilohms
Digital Audio Output:
Optical Output: Optical output jack/
–18 dBm (wave length 660 nm)
Coaxial Output: Phono jack/0.5 Vp-p/
75 ohms
Analog Video Output
Component Output (Y, P
B
, P
R
): Phono jack/
Y: 1.0 Vp-p/P
B
, P
R
: 0.7 Vp-p/75 ohms
Composite Output: Phono jack/1.0 Vp-p/
75 ohms
HDMI Output
HDMI 19-pin standard connector
LAN (100):
100BASE-TX Terminal
EXT:
External memory slot (For connecting the 
external memory)
DC output: 5 V 500 mA Max
General
Power requirements:
120 V AC, 60 Hz
Power consumption:
28 W
Dimensions (approx.):
430 mm × 240 mm × 535 mm
(17 in. × 9 
1
/
2
 in. × 21 
1
/
8
 in.)
(width/height/depth) incl. projecting parts
Mass (approx.):
13.4 kg (29 lb 9 oz)
Operating temperature:
5 ºC to 35 ºC (41 °F to 95 °F)
Operating humidity:
25 % to 80 %
Supplied accessories
Specifications and design are subject to 
change without notice.
s Audio/video cord (phono plug ×3) (1)
s Remote commander (remote) (1)
s Size AA (R6) batteries (2)
BDP-CX960
2
NOTES  ON  CHIP  COMPONENT  REPLACEMENT
• 
Never reuse a disconnected chip component.
• 
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE  CIRCUIT  BOARD  REPAIRING
• 
Keep the temperature of soldering iron around 270 °C during 
repairing.
• 
Do not touch the soldering iron on the same conductor of the 
circuit board (within 3 times).
• 
Be careful not to apply force on the conductor when soldering 
or unsoldering.
SAFETY  CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, 
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE  TEST
The AC leakage from any exposed metal part to earth ground and 
from all exposed metal parts to any exposed metal part having a 
return to chassis, must not exceed 0.5 mA (500 microamperes.). 
Leakage current can be measured by any one of three methods.
1.  A commercial leakage tester, such as the Simpson 229 or RCA 
WT-540A. Follow the manufacturers’ instructions to use these 
instruments.
2.  A battery-operated AC milliammeter. The Data Precision 245 
digital multimeter is suitable for this job.
3.  Measuring the voltage drop across a resistor by means of a 
VOM or battery-operated AC voltmeter. The “limit” indication 
is 0.75 V, so analog meters must have an accurate low-voltage 
scale. The Simpson 250 and Sanwa SH-63Trd are examples 
of a passive VOM that is suitable. Nearly all battery operated 
digital multimeters that have a 2 V AC range are suitable. (See 
Fig. A)
1.5 k
Ω
0.15 
μF
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
Fig. A.  Using an AC voltmeter to check AC leakage.
SAFETY-RELATED  COMPONENT  WARNING!
COMPONENTS  IDENTIFIED  BY  MARK  0  OR  DOTTED  LINE  
WITH  MARK  
0  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT  
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  0  SUR  
LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE  DES  
PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ  DE  FONC-
TIONNEMENT.  NE  REMPLACER  CES  COMPOSANTS  QUE  
PAR  DES  PIÈCES  SONY  DONT  LES  NUMÉROS  SONT  DON-
NÉS  DANS  CE  MANUEL  OU  DANS  LES  SUPPLÉMENTS  
PUBLIÉS  PAR  SONY.
CAUTION
Use of controls or adjustments or performance of procedures 
other than those specifi ed herein may result in hazardous radia-
tion exposure.
CAUTION
The use of optical instruments with this product will increase eye hazard. As the laser 
beam used in this Blu-ray Disc/DVD player is harmful to eyes, do not attempt to 
disassemble the cabinet.
Refer servicing to qualified personnel only.
This label is located on the laser protective housing inside the enclosure.
Self-Diagnosis Function
When the self-diagnosis function is activated to prevent the player 
from malfunctioning, an error code appears in the front panel display, 
or just 
 appears without any messages on the entire screen.
In these cases, check the following.
When an error code appears in the front panel display
When just  appears without any messages on the entire screen
Depending on the situation, the remedy in “Power” of 
“Troubleshooting” (refer to instruction manual) may solve the problem. 
Error code
Corrective action
Exxxx
SYS ERR
Contact your nearest Sony dealer or local authorized Sony 
service facility and give the error code. “xxxx” represents 
an error code (number).
FAN ERR
s Check that the ventilation holes on the rear of the player 
are not blocked.
s Place the player in a location with adequate ventilation 
to prevent heat build-up in the player.
BDP-CX960
3
1. 
SERVICING  NOTES
  .............................................   4
2. DISASSEMBLY
2-1. Disassembly 
Flow 
...........................................................   6
2-2.   Case .................................................................................   7
2-3.   MB-124-MEGA-SM Board ............................................   7
2-4.   Chassis-M (HF) Block ....................................................   8
2-5.   Front Panel Block ...........................................................   8
2-6.   400D Table Assy .............................................................   9
2-7.   DRV Board ......................................................................   9
2-8.   Table (Door) Assy ...........................................................   10
2-9.   DC Motor (Door) (M201) ...............................................   10
2-10.  Holder (Table Sensor 400) ..............................................   11
2-11.  SDT Board, SDR Board ..................................................   11
2-12.  SDO Borad ......................................................................   12
2-13.  Pop-up (400) Assy ..........................................................   13
2-14.  Back Panel Block ............................................................   13
2-15.  BU (KEM-430AAA) Assy ..............................................   14
2-16.  Optical Pick-up Block (KEM-430AAA) ........................   15
2-17.  Switching Regulator .......................................................   16
2-18.  Base (CDM BD) Block ...................................................   17
2-19.  Motor (400BD) Assy (Loading) (M301)/
 
(Table) (M302), MLD Board ..........................................   17
2-20.  SLK Board, SLD Board ..................................................   18
3. 
TEST  MODE 
 ............................................................   19
4. MECHANICAL 
 
ADJUSTMENTS 
 ......................   25
5. DIAGRAMS
5-1.  Block Diagram - BD/DVD Section - ..............................   28
5-2.  Block Diagram - AUDIO/VIDEO Section - ...................   29
5-3.  Block Diagram - ETHERNET, USB Section - ...............   30
5-4. Block 
Diagram 
 
- SENSOR, MOTOR DRIVE Section - ..........................   31
5-5. Block 
Diagram 
 
- PANEL, POWER SUPPLY Section - ...........................   32
5-6. Printed 
Wiring 
Board 
 
- MB-124-MEGA-SM Board (Component Side) - .........   34
5-7. Printed 
Wiring 
Board 
 
- MB-124-MEGA-SM Board (Conductor Side) - ...........   35
5-8. Schematic 
Diagram 
 
- MB-124-MEGA-SM Board (1/10) - ............................   36
5-9. Schematic 
Diagram 
 
- MB-124-MEGA-SM Board (2/10) - ............................   37
5-10. Schematic Diagram 
 
- MB-124-MEGA-SM Board (3/10) - ............................   38
5-11. Schematic Diagram 
 
- MB-124-MEGA-SM Board (4/10) - ............................   39
TABLE  OF  CONTENTS
5-12. Schematic Diagram 
 
- MB-124-MEGA-SM Board (5/10) - ............................   40
5-13. Schematic Diagram 
 
- MB-124-MEGA-SM Board (6/10) - ............................   41
5-14. Schematic Diagram 
 
- MB-124-MEGA-SM Board (7/10) - ............................   42
5-15. Schematic Diagram 
 
- MB-124-MEGA-SM Board (8/10) - ............................   43
5-16. Schematic Diagram 
 
- MB-124-MEGA-SM Board (9/10) - ............................   44
5-17. Schematic Diagram 
 
- MB-124-MEGA-SM Board (10/10) - ..........................   45
5-18.  Printed Wiring Board - AVHF Board - ...........................   46
5-19.  Schematic Diagram - AVHF Board - ..............................   47
5-20.  Printed Wiring Boards - CONTROL Section - ...............   48
5-21.  Schematic Diagram - CONTROL Section (1/5) - ...........   49
5-22.  Schematic Diagram - CONTROL Section (2/5) - ...........   50
5-23.  Schematic Diagram - CONTROL Section (3/5) - ...........   51
5-24.  Schematic Diagram - CONTROL Section (4/5) - ...........   52
5-25.  Schematic Diagram - CONTROL Section (5/5) - ...........   53
5-26.  Printed Wiring Boards - MOTOR DRIVE Section - ......   54
5-27.  Schematic Diagram - MOTOR DRIVE Section - ...........   55
5-28.  Printed Wiring Boards - SENSOR Section - ..................   56
5-29.  Schematic Diagram - SENSOR Section - .......................   56
5-30.  Printed Wiring Boards - PANEL Section - .....................   58
5-31.  Schematic Diagram - PANEL Section - ..........................   59
5-32.  Printed Wiring Boards - CONNECTOR Section - .........   60
5-33.  Schematic Diagram - CONNECTOR Section - ..............   60
6. 
EXPLODED  VIEWS
6-1. Overall 
Section 
...............................................................  83
6-2. Chassis-M 
Section 
..........................................................  84
6-3. Table 
Section 
...................................................................  85
6-4.  Front Panel Section .........................................................   86
6-5.  Power Block Section .......................................................   87
6-6. Chucking 
Section 
............................................................  88
6-7.  Table Sensor Section .......................................................   89
6-8. Chassis 
Section 
...............................................................  90
6-9.  Base (Door) Section ........................................................   91
6-10. Pop-up Section ................................................................   92
6-11. Holder Section ................................................................  93
6-12.  Mechanism Base Section ................................................   94
6-13.  Base Unit Section (BU (KEM-430AAA) Assy) .............   95
7. 
ELECTRICAL  PARTS  LIST
  ..............................   96
Accessories are given in the last of the electrical parts list.
BDP-CX960
4
SECTION  1
SERVICING  NOTES
NOTES  ON  HANDLING  THE OPTICAL  PICK-UP  
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by 
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also 
use the procedure in the printed matter which is included in the 
repair parts.
The fl exible board is easily damaged and should be handled with 
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused 
on the disc refl ective surface by the objective lens in the optical 
pickup block. Therefore, when checking the laser diode emission, 
observe from more than 30 cm away from the objective lens.
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution:  Some printed circuit boards may not come printed with 
the lead free mark due to their particular size)
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if 
the heated tip is applied for too long, so be careful!
• Strong 
viscosity
 
Unleaded solder is more viscous (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.
•  Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
NOTE  WHEN  PARTS  THAT  CANNOT  BE  SUPPLIED  
ARE  REPLACED
There are parts that cannot be exchanged with single parts in this 
set. The following parts are damaged, exchange the entire mounted 
board.
MB-124-MEGA-SM board : IC101, IC102, IC103, IC202, IC203, 
IC307, IC308, IC501, IC502, IC601, 
IC602, IC700, IC701, J801
ABOUT  THE  LENS  CLEANING
Do not do the lens cleaning with the cotton bud etc. It causes the 
trouble. 
NOTE  THE  OPTICAL  PICK-UP  BLOCK  AND  DR-510  
BOARD  REPLACING
Exchange both at the same time when exchange Optical Pick-up 
Block (KES-430A) or DR-510 board.
As for the service parts, these two parts are supplied by the set.
Part No.
Description
Layer
J-6090-199-A
BLX-104
Single Layer
J-6090-200-A
BLX-204
Dual Layer
3-702-101-01
CD (YEDS-18)
J-6090-088-A
HLX-504
Single Layer (NTSC)
J-6090-089-A
HLX-505
Dual Layer (NTSC)
J-6090-077-A
HLX-506
Single Layer (PAL)
J-6090-078-A
HLX-507
Dual Layer (PAL)
TEST  DISC
Note: Refer to the service manual of BDP-BX1/S350 (Part No. 9-883-
989-1[]) (page 1-3 to 1-14E) for the use of BLX-104/204.
Operation and Display:
1. BLX-104
Procedure:
1. Select 
23.976Hz/1080p.
2.  Play “4.Motion picture”.
3.  Check whether player can play back or not.
4.  Check each outputs.
 Video:
 Composite/S 
Video/component/HDMI.
 Audio:
 Speaker 
out.
*  When 1080/24p monitor is nothing, 1080i (59.94Hz or 50Hz) 
can use instead of 1080/24p.
 
However this is temporary correspondence.
*  When the output of HDMI is 1080p, the signal of Composite/S 
Video/Component are not output.
 
It is necessary to lower the output of HDMI to 1080i or less.
2. BLX-204
Procedure:
1.  Select 1080i (59.94Hz or 50Hz).
2.  Play “4.Motion picture”.
3.  Check whether player can play back or not.
 
(Check the picture and sound output)
3. CD (YEDS-18)
Procedure:
Check whether player can play back or not.
(Check the sound output)
4.  HLX-504/505 (NTSC), HLX-506/507 (PAL)
Procedure:
1.  After displayed Main Menu, select “1.Video signal”.
2.  Play “1.Color bar 100%”.
 
(Check the picture and sound output)
3.  Return to Menu.
4.  Play “Demonstration 4:3” or “Demonstration 16:9”.
 
(Check the picture and sound output)
Page of 112
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Sony BDP-CX960 Service Manual ▷ Download

  • DOWNLOAD Sony BDP-CX960 Service Manual ↓ Size: 6.28 MB | Pages: 112 in PDF or view online for FREE
  • Here you can View online or download the Service Manual for the Sony BDP-CX960 in PDF for free, which will help you to disassemble, recover, fix and repair Sony BDP-CX960 DVD. Information contained in Sony BDP-CX960 Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.