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2-6

SAL70200G2 (2.8/70-200 G SSM Ⅱ) (70-200mm F2.8 G SSM II)

Anti-diffusion agent (A-20): J-6082-611-A
Adhesive bond (B-40): J-6082-614-A
Adhesive (adhesive ivory white)
Note:

  Use the adhesive (adhesive ivory white) or the equivalent.

1.  Apply the anti-diffusion agent (A-20) to the indicated portion (all circumferences) of outer barrel.
2.  Install the outer barrel, aligning the CL-033 board with the switch base plate block installation window.
3.  Connect the connector of switch base plate block to the CL-033 board.
4.  Rotate the outer barrel in the arrow direction so that the mount index is aligned with the length hole.
5.  Apply the adhesive bond (B-40) to tips of four screws and fix the switch base plate block with four screws.
6.  Paint the cross-slot on the head of screw. (Four locations)

  The white paint should not leak from the cross-slot.

Outer Barrel

Outer Barrel

Connector of 
switch base plate block

Cut view

Inside

5 mm

Outside

Cut 
view

Apply the anti-diffusion 
agent (A-20) (All round)

Switch base plate
block installation
 window 

CL-033 Board

CL-033 Board

Apply the white paint

Rotate the outer barrel

Length hole

Mount Index

Apply the 
adhesive
bond (B-40)

7.  Set the zoom operation ring to the WIDE end.
8.  Apply the adhesive bond (B-40) to the tips of four screws and fix the outer barrel with four screws tentatively to the extent that the outer 

barrel moves a little in the rotational direction.

9. Align 70  on the zoom scale with the center of index of outer barrel and tighten four screw firmly.
10. Push the outer barrel to the 1st lens and tighten the outer barrel with three slotted head paling end screws.
 

Then, apply the adhesive (adhesive ivory white) to head of screws (Three locations).
Note:

  The adhesive (adhesive ivory white) should not seep out.

Set to the wide 
end position

Zoom Operation Ring

Fix with four screws tentatively 
to the extent that the outer barrel 
moves a little in the rotational direction. 

Apply the 
adhesive 
bond (B-40)

Apply the 
adhesive 
bond (B-40)

Tighten three paling end screws and 
apply the adhesive (adhesive ivory white) 
to the head.

Align the position and 
tighten the screws firmly.

Index

2-7

SAL70200G2 (2.8/70-200 G SSM Ⅱ) (70-200mm F2.8 G SSM II)

Adhesive bond (B-40): J-6082-614-A
Adhesive bond (LOCTITE 460)
Note:

  Use the adhesive bond (LOCTITE 460) or the equivalent.

 

Do not use the instant glue which becomes white when dried.

1.  Apply the adhesive bond (LOCTITE 460) to the indicated portion of outer barrel and affix the mount index on it.

  Apply the surrounding of center of counter bore for the adhesive bond not to seep out.

2.  Install the tripod base roller to the tripod mount screw, apply the adhesive bond (B-40) to the tip of screw and install them to the outer 

barrel.

Outer barrel

Mount Index

Tripod Mount Screw

Tripod Mount Screw

Tripod 
Mount 
Screw

Tripod 
Mount 
Screw

Apply the 
adhesive 
bond (B-40)

Apply the 
adhesive 
bond (B-40)

Tripod 
Base 
Roller

Tripod 
Base 
Roller

Apply the adhesive bond 
(LOCTITE460)

3.  Affix the rubber sheet, aligning with indicated line while pushing it without pulling.
4.  Remove the inside of the rubber sheet.

  If the rubber sheet is pulled, it stretches and deforms. Therefore, affix it, pushing it down.

5.  Affix the zoom ring friction cloth to the indicated portion of outer barrel.

  If the zoom ring friction cloth is pulled, it stretches and deforms. Therefore, affix it, pushing it down.

Outer Barrel

Rubber sheet 
affixing location

Affix the 
rubber sheet.

Inside of 
rubber sheet

Peel off the inside 
of rubber sheet.

Zoom Ring Friction 
Cloth affixing location 
(lower ring)

Zoom Ring Friction Cloth

1.  Fold back the encoder DV encoder flexible PC board as shown in the figure.
 

Cut a polyester tape (black) 10mm in the specified size. Affix the polyester tape (black) 10mm to the DV encoder flexible PC board, fix 
it.

2.  To prevent the connection flexible (B) block from swelling outside, cut the polyester tape (black) 10mm in the specified size and fix it 

with the polyester tape.

Polyester Tape (Black) 
10mm (10X50mm)

Polyester Tape (Black) 
10mm (10X50mm)

Polyester Tape (Black) 
10mm (10X50mm)

CL-032 Board

Connection Flexible (B) 
Block

Connection Flexible (B) 
Block

CL-034 Board

DV Encoder Flexible 
PC Board

Connect the CL-034 board and the CL-032 board with the connection flexible (B) block.
Note:

  Align the triangle mark on the CL-032 board with the triangle mark on the connection flexible (B) block.

CL-032 Board

CL-032 Board

Connection Flexible 
(B) Block

CL-034 Board

Connection Flexible (B) Block

Triangle mark

2-8

SAL70200G2 (2.8/70-200 G SSM Ⅱ) (70-200mm F2.8 G SSM II)

Adhesive bond (B-10): J-6082-612-A

1.  Fix the CL-032 board with three fixing screws. Apply the adhesive bond (B-10) to the heads of screws. (Three locations)
2.  Solder two lead wires (black/red) leading from the flexible BL PWB and three lead wires (blue/black/yellow) leading from the stator.

CL-032 Board

(Side A)

CL-032 Board

Apply the adhesive bond (B-10)

Apply the adhesive bond (B-10)

(From Flexible 
BL PWB)

Harness (Red)

Harness (Black)

Harness (Yellow)

(From Stator)

Harness (Blue)

Harness (Black)

Adhesive bond (B-10): J-6082-612-A

1.  Route the harness leading from the flexible BL PWB and the harness leading from the stator as shown in the figure.
2.  Fix the CL-034 board with three fixing screws.
3.  After tightening the screws, apply the adhesive bond (B-10) to the heads of screws.

Apply the adhesive bond (B-10)

CL-034 Board

Route the harness leading 
from the flexible BL PWB
as shown in the figure.

Route the harness 
leading from the stator 
as shown in the figure.

Adhesive bond (B-10): J-6082-612-A

1.  Route the harness leading from the flexible BL PWB.
2.  Install the CL-033 board and fix it with two screws.
3.  After tightening the screws, apply the adhesive bond (B-10) to the heads of screws.
4.  Solder the flexible BL PWB and zoom encoder flexible to the CL-033 board.

CL-033 Board

Solder the 
flexible BL PWB

Apply the adhesive bond (B-10)

Solder the zoom 
encoder flexible

Route the harness leading from the flexible BL PWB 
as shown in the figure

2-9

SAL70200G2 (2.8/70-200 G SSM Ⅱ) (70-200mm F2.8 G SSM II)

Universal wrench: J-6082-609-A
Chip A for universal wrench: J-6082-609-1
Chip B for universal wrench: J-6082-609-2
Grease (G-115): J-6082-627-A

1.  Apply the grease (G-115) continuously to the front of G1 holding rubber (G1 holder ring side).
2.  Tighten securely the G1 holder ring, using the universal wrench.

 Tighten further.

G1 Holder Ring

G1 Holder Ring

G1 Holder Rubber

Apply the grease 
(G-115)
(G1 holder ring side)

Adhesive bond (B-40): J-6082-614-A

1.  Align the groove of the 5 group ball frame block with the flexible card and install them as shown in the figure.
2.  Apply the adhesive bond (B-40) to the tips of eight screws.
3.  While turning clockwise the 5 group ball frame block to eliminate a play, fix it with eight screws.

Apply the adhesive 
bond (B-40)

Apply the adhesive 
bond (B-40)

Groove in 5 group ball 
frame block

5 Group Ball Frame Block

While turning clockwise 
the 5 group ball frame 
block to eliminate a play, 
install it with eight screws.

Mount

Screws

Screws

Flexible PWB

Apply the 
adhesive 
bond (B-40)