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Model
SAL18135
Pages
47
Size
7.67 MB
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PDF
Document
Service Manual
Brand
Device
Digital Camera
File
sal18135.pdf
Date

Sony SAL18135 Service Manual ▷ View online

4-4
SAL18135 (3.5-5.6/18-135 SAM) (DT18-135mm F3.5-5.6 SAM)
4)  Click the Calculate button to measure the image.
5)  After measuring, check the  G  values.
 Average 
G  value of the three images shoot with master lens: 
(a)
 Average 
G  value of the three images shoot with checking lens:  (b)
 
Calculate button
Check the “G” value
 Fig. 
4-2-7
3. Checking Method
1)  Calculate aperture error using the following formula, and check that the aperture error is within the specification.
Aperture error = Average  G  value of checking lens (b) - Average  G  value of master lens (a) 
Specification:
 
Aperture error = 0 
±
 12
2)  When the aperture error is out of specification, perform  4-2-2. Aperture Diameter Adjustment .
4-2-2. Aperture  Diameter  Adjustment
Equipment (Only the specific equipment is listed)
•  Adhesive bond (B-10)
1. Adjustment Method
1)  Detach the rear light interception tube (8948).
2)  Move the preset ring lever (preset lever) to fix the preset ring at the position where the aperture is open.
Rear Cover Barrel (8948)
 Fig. 
4-2-8
3)  Move the preset ring right and left by slightly unscrewing the 2 screws and move them laterally.
4)  Move the 2 screws right and left, looking into the light source from the rear ball side, time-tune aperture diameter in mind aperture er-
ror, and tighten two screws.
Apply the bond
(B-10)
Two screws
 Fig. 
4-2-9
5) Perform the 4-2-1. Check of Aperture Diameter  and repeat steps 1) to 4) until the aperture tolerance meets the specification.
6)  After completing the adjustment, apply bond (B-10) to heads of 2 screws tightened in step 4).
4-3. OPTICAL AXIS CHECK/ADJUSTMENT
Setting of the Flange Back (f F) measuring instrument.
Equipment
•  1000 mm Collimator
•  Flange Back Tester
• A-mount Attachment
•  Flange Back Gauge (43.50 mm)
1. Preparations
1)  Set the equipment as shown in the Fig. 4-3-1.
 
Flange back gauge (43.50 mm)
A-mount attachment
Objective lens (10x)
Dial Gauge (Min. scale: 0.01 mm)
Scale ring
Eyepiece lens (7x)
Eyepiece ring
 Fig. 
4-3-1
4-5
SAL18135 (3.5-5.6/18-135 SAM) (DT18-135mm F3.5-5.6 SAM)
2)  Looking through the eyepiece lens, turn the eyepiece ring of the flange back tester so that cross line or scale in the view is the sharp-
est.
3)  Attach the flange back gauge (43.50 mm) securely to the A-mount attachment and hold them together.
4)  Turn the focusing knob of the flange back tester so that fine scratches on the flange back gauge (43.50 mm) is the sharpest.
Note: 
Turn the knob in the direction of the arrow of Fig. 4-3-2 for correct reading.
 
Focusing knob
Focus on fine lines on the surface.
Always turn the knob in the arrow
direction for correct reading.
 Fig. 
4-3-2
5)  Turn the scale ring of the dial gauge until the long pointer indicates  0 .
Note: 
This position is the flange back (f F) = 43.50 mm.
 
Memorize the position of short-pointer.
4-3-1. Optical  Axis  Check
1)  Attach the checking lens to the flange back tester, and set the 1000 mm collimator.
 
1000 mm collimator
Checking lens
 Fig. 
4-3-3
2)  Set the focus ring of the checking lens to 
 (infinity) index or near 
 (infinity)  and adjust the optical axis, observing the microscope 
so that the chart can be seen in the center.
3)  Turn the focusing knob of the flange back tester until the chart image comes into focus.
 
Also check the optical axis aligns with the chart center. (Refer to Fig. 4-3-4.)
Note: 
Figure shows example. The cause depends on individual lens.
 
Optical Alignment
Best alignment
Incorrect aligned
e.g. As the focusing knob is turned, the chart may appear blurry as illustrated.
The cause depends on individual lens.
 Fig. 
4-3-4
4)  Perform Step (1) through Step (6) and ensure that the AS and CB values are within specifications. 
Note:
  If the specification is  CB  only, steps 1 to 3 are not required.
 AS 
(astigmatism)
 
The phenomenon where the flare on the ring chart appears in a cruciform shape with the ring chart in the sharpest focus. (Fig. 4-3-5 (a))
(1)  Turn the focusing knob until the flare becomes minimum between two approximately opposite points on the ring chart edge (as 
shown with the arrows in Fig. 4-3-5 (b)), and then read the dial gauge value. <A>
(2)  Turn the focusing knob until the flare becomes minimum between two points with the phase of the flare rotated by 90 degrees 
from the above condition (as shown with two arrows in Fig. 4-3-5 (c)), and then read the dial gauge value. <B>
(3)  Calculate the AS value (absolute difference between <A> and <B>) and ensure that it is within specifications.
 
AS value = <A> - <B>
 
CB (Center Blur)
 
The phenomenon where the flare on the ring chart trails in one direction with the ring chart in the sharpest focus. (Fig. 4-3-5 (d))
(4)  Turn the focusing knob until the ring chart edge in the direction of the maximum flare is in the sharpest focus (as shown with 
the arrow in Fig. 4-3-5 (e)), and then read the dial gauge value. <C>
(5)  Turn the focusing knob until the ring chart edge, opposite 180 degrees from the above condition (as shown with the arrow in Fig. 
4-3-5 (f)) is in focus, and then read the dial gauge value. <D>
(6)  Calculate the CB value (absolute difference between <C> and <D>) and ensure that it is within specifications.
 
CB value = <C> - <D>
 
(1)
(1)
(2)
(2)
(5)
(4)
AS
E
D
F
H
G
I
CB
 Fig. 
4-3-5
Specification (TELE end)
CB (center blur)
0.19 mm or less
AS (AS on the axis)
0.14 mm or less
 Table 
4-3-1
5)  If the specifications of CB and AS are not satisfied, perform the  4-3-2. Optical Axis Adjustment .
4-3-2. Optical Axis Adjustment
1.  If the optical axis does not meet the specification, replace the following parts.
  A-1849-455-A 
1ST LENS ASSY
  A-1849-503-A 
OPTICAL BLOCK FOR SERVICE
4-6
SAL18135 (3.5-5.6/18-135 SAM) (DT18-135mm F3.5-5.6 SAM)
4-4.  PROJECTIVE RESOLVING POWER (PARTIAL BLUR ADJUSTMENT) CHECK/
ADJUSTMENT
4-4-1. Projective Resolving Power Check
Setting of Lens Test Projector.
Equipment
•  Lens Test Projector and Variable Transformer (Output voltage: AC 100 V)
Note: 
Connect the variable transformer (Output voltage: AC 100 V) to the lens test projector.
• A-mount Attachment
•  Screen (Art paper)
• Tape Measure
•  Plane Mirror (For SLRs)
1. Preparations
1)  Perform the following steps (1) to (3), and incorporate the internal lenses of the lens test projector according to the checking focal 
length.
(1)  Open the lid of the lens test projector.
(2)  Pull up and turn the fixed levers on the right and left sides of the lens test projector.
(3)  Remove or insert the lens.
Note: 
Be sure to have the right position and direction of the lens.  
 
Lens test projector
Incorporate of the lenses
according to the checking focal-length (f).
Lens
Fixed lever
Fixed lever
Lid
f=18 to 35 mm
f=35 to 100 mm
f=100 to 200 mm
f=200 to 300 mm
Heat-absorbing filter 
Chart
Chart
Chart
Chart
Filament
Filament
Filament
Filament
 Fig. 
4-4-1
2)  Attach the checking lens to the lens test projector, and set the equipment as shown in Fig. 4-4-2.
3)  Turn the fan switch of the lens test projector to ON, then turn the lamp switch to ON.  
 
Distance
Lens test projector
Chart
Fan switch
Lamp switch
Plane mirror
Screen
A-mount attachment
Checking lens
F
L
 Fig. 
4-4-2
4)  Turn the focus ring of the checking lens until the chart image projected on the screen is the sharpest at the center (y  = 0).
5)  Set the plane mirror to the center of the projected image (y  = 0), and adjust the projector position so that the mirror reflects the light to 
the center of the lens.
2.  Projective Resolving Power Checking Method
1)  Turn the focus ring of the checking lens until the chart image projected on the screen is the sharpest at the center (y  = 0).
2)  Read the number of the smallest pitched lines at the center (y  = 0).
 
The number represents for lines per mm.
Sagittal (S)
Meridional (M)
 Fig. 
4-4-3
3)  Rotate the mount rotational plate of the lens projector while observing y  = 9, y  = 12, y  = 15 or y  = 18 and stop it at the location 
where the projective resolving power is worst (low).
 
Read the number of the smallest pitched lines (both sagittal and meridional: 3 lines) at the peripheral point.
Note: 
When reading the number of the smallest pitched lines, be careful of the spurious resolution.
 
 
Spurious resolution is the reversed image of 2 or 4 lines which appears on screen when focus is beyond maximum revolving power as shown 
in Fig. 4-4-4.
 
 
Do not confuse spurious resolution for the smallest pitched lines.
 
Correct resolution
Spurious resolution
 Fig. 
4-4-4
4-7
SAL18135 (3.5-5.6/18-135 SAM) (DT18-135mm F3.5-5.6 SAM)
4)  Change the focal length and projected length of the checking lens. (In case of the zoom lens), project the S image and the M image at 
each focal point/projected length and confirm that the number of resolution satisfies the specification of the Table 4-4-1.
Specification:
Focal length f 
(mm)
Distance (m)
Number of the smallest pitched lines (lines/mm)
Center (y  = 0)
Peripheral (y  = 9)
Peripheral (y  = 12)
S
M
S
M
18 (W)
1.08
100 lines or 
greater
40 lines or 
greater
32 lines or 
greater
32 lines or 
greater
25 lines or 
greater
50 (M)
3.00
135 (T)
8.10
 Table 
4-4-1
5)  Check the projective resolving power. If the projective resolving power does not satisfy the specification, perform  4-4-2. Projective Re-
solving Power Adjustment (Partial Defocus Adjustment) .
4-4-2. Projective Resolving Power Adjustment
Check the projective resolving power. If it does not meet the specification, adjust the projective resolving power (partial defocus adjustment) 
in the following procedure.
1.  Detach the 1st lens sheet and the 1st lens ring.
2.  Turn the 1st lens assy 120 degrees to assemble it and adjust the 1st lens assy.
1st Lens Assy
1st Lens Sheet (8948)
1st Lens Ring (8948)
120°
 Fig. 
4-4-5
3.  If the projective resolving power does not meet the specification even by turning the 1st lens assy, replace the 1st lens assy.
4.  If the specified value is still not met, replace the product.
 
For how to take actions, refer to  1-5. NOTE ON REPLACEMENT OF SERVICE EXCLUSIVE OPTICS BLOCK .
5.  Recheck the projective resolving power and check that it meets the specification.
4-5.  FOCUS SHIFT (FOCAL DISTANCE)/FLANGE BACK (F F) CHECK/ADJUSTMENT
This section describes how to check the focus shift generated when the focal length is changed by zooming and how to adjust the focus 
shift and flange back.
Equipment
•   1000 mm collimator
•   Flange back tester
•  
A-mount attachment
•   Flange back gauge (43.50 mm)
•  Adhesive Bond (B-110)
Preparation
1. Perform 1. Preparation  of  4-3. OPTICAL AXIS CHECK/ADJUSTMENT .
4-5-1. Focus Shift (Focal Distance)/Flange Back (f F) Check
1.  Focus Shift (Focal Distance) Check
1)  Set the zoom to the TELE end (135 mm).
2)  Set the flange back tester to  44.56 mm  by rotating the knob.
3)  Adjust the focus by rotating the focus ring, starting with the NEAR end.
4)  By rotating the zoom from TELE to WIDE and from WIDE to TELE, check that it meets the specification at each focal distance.
Note:
  Do not rotate the focus ring.
Specification:
Focal length f (mm)
Flange back value f F(mm)
135
44.21 - 44.93
100
44.26 - 44.88
70
50
35
24
18
44.47 - 44.67
 Table 
4-5-1
5)  In case that the flange back value (f F) does not meet the value in Table 4-5-1, perform  4-5-2. Focus Shift (Focal Distance)/Flange 
Back (f F) Adjustment .
2.  Flange Back (f F) Check
1)  Set the zoom to the TELE end (135 mm) and the focus to the over infinity end.
2)  Adjust the focus by rotating the knob of flange back tester and read the flange back value.
Specification (Over-infinity end)
Focal length f (mm)
Flange back value f F(mm)
135
48.60 
±
 0.59 (48.01 - 49.19)
18
44.74 
±
 0.08 (44.66 - 44.82)
 Table 
4-5-2
3)  In case that the flange back value (f F) of checking lens does not meet the specification in Table 4-5-2, perform  4-5-2. Focus Shift (Fo-
cal Distance)/Flange back Adjustment .
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