DOWNLOAD Sony XR-L240 Service Manual ↓ Size: 1.76 MB | Pages: 35 in PDF or view online for FREE

Model
XR-L240
Pages
35
Size
1.76 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
xr-l240.pdf
Date

Sony XR-L240 Service Manual ▷ View online

13
XR-L240
SECTION  3
MECHANICAL  ADJUSTMENTS
SECTION  4
ELECTRICAL  ADJUSTMENTS
Mode
Tension Meter
Meter Reading
Forward
CQ-403A
more than 5.89 mN•m
(more than 60 g)
Reverse
CQ-403R
(more than 2.12 oz)
• Tape Tension  Measurement
1. Clean the following parts with a denatured-alcohol-moistened
swab:
playback head
pinch roller
rubber belt
capstan
idler
2. Demagnetize the playback head with a head demagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. The adjustments should be performed with the power supply
voltage (14.4 V) unless otherwise noted.
Note:
With this set, it is not necessary to apply suitable locking
compound to the parts after the azimuth adjustment.
• Torque  Measurement
Mode
Torque Meter
Meter Reading
2.46 – 5.39 mN•m
Forward
CQ-102C
(25 – 55 g•cm)
(0.35 – 0.76 oz•inch)
Forward
0.15 – 0.39 mN•m
CQ-102C
(1.5 – 4 g•cm)
Back Tension
(0.02 – 0.06 oz•inch)
2.46 – 5.39 mN•m
Reverse
CQ-102RC
(25 – 55 g•cm)
(0.35 – 0.76 oz•inch)
Reverse
0.15– 0.39 mN•m
CQ-102RC
(1.5 –
 
4 g•cm)
Back Tension
(0.02 – 0.06 oz•inch)
4.91 – 14.70 mN•m
FF, REW
CQ-201B
(50 – 150 g•cm)
(0.69 – 2.08 oz•inch)
TEST  MODE
This set have the test mode function. In the test mode, FM RDS S-
Meter, FM Auto Seek/Stop Level and MW Auto Seek/Stop Level
adjustments can be performed easier than it in ordinary proce-
dure.
<Set the Test Mode>
1. Turn ON the regulated power supply. (All LEDs on the set
lights up, and the clock is displayed.)
Note:
 Press the 
[OFF]
 button, if the clock is not displayed.
2. Push the 
[4]
 button.
3. Push the 
[5]
 button.
4. Press the 
[1]
 button for more than two seconds.
5. Then the display indicates all lights, the test mode is set.
<Release the Test mode>
1. Push the 
[OFF]
 button.
14
XR-L240
TAPE  DECK  SECTION
0 dB= 0.775 V
1. The adjustments should be performed in the order given in
this service manual.
2. The adjustments should be performed for both L-CH and
R-CH.
Test Tape
PB Head Azimuth Adjustment
Procedure:
1. Put the set into the FWD PB mode.
2. Turn the screw and check the output peak value.  Adjust the
screw so that the peak value in channels L and R coincides
within 3 dB.
3. Check the phase in the FWD PB mode.
4. Repeat the above adjustment for the REV PB mode.
5. Check that output level difference between FWD PB mode
and REV PB mode is within 4 dB.
Type
 Signal
 Used for
P-4-A063
6.3 kHz, –10 dB
head azimuth adjustment
WS-48A
3 kHz, 0 dB
tape speed adjustment
Adjustment Location: PB head
Tape Speed Adjustment
Setting:
Procedure:
1. Put the set into the FWD PB mode.
2. Adjust adjustment resistor for inside capstan motor so that the
reading on the frequency counter becomes in 3,015 Hz.
Specified Value: 2,940 to 3,090 Hz
Adjustment Location: See page 17.
level 
meter
test tape 
P-4-A063
(6.3 kHz, –10 dB)
set
speaker out terminal
+
screw
position
L-CH
peak
within
3 dB
output
level
L-CH
peak
R-CH
peak
within
3 dB
angle
R-CH
peak
test tape 
P-4-A063
(6.3 kHz, –10 dB)
L-CH
R-CH
speaker out terminal
oscilloscope
V
H
+ +
Screen pattern
in phase
good
wrong
45 
°
90 
°
135 
°
180 
°
set
frequency counter
test tape 
WS-48A
(3 kHz, 0 dB)
set
speaker out terminal
+
FWD 
REV 
adjustment 
screws
15
XR-L240
TUNER  SECTION
0 dB=1 
µ
V
Cautions during repair
When the tuner unit is defective, replace it by a new one be-
cause its internal block is difficult to repair.
Note:
Adjust the tuner section in the sequence shown below.
1. FM RDS S-Meter Adjustment
2. FM Auto Seek/Stop Level Adjustment
3. FM Stereo Separation Adjustment
4. MW Auto Seek/Stop Level Adjustment
FM RDS S-Meter Adjustment
Setting:
[TUNER]
 button: FM
Procedure:
1. Set to the test mode. (see page 13)
2. Push the 
[TUNER]
 button and set to FM.
Display
3. Push the 
[6]
 button.
4. Adjust RV100 on MAIN board so that the display indication
is “8.4”.
Display
Specified Value: Display indication: 8.2 to 8.6
Adjustment Location: See page 17.
FM Auto Seek/Stop Level Adjustment
Setting:
[TUNER]
 button: FM
Procedure:
1. Set to the test mode. (see page 13)
2. Push the 
[TUNER]
 button and set to FM.
Display
3. Adjust with the volume RV3 on TU100 so that the “FM” indi-
cation turns to “FM0” indication on the display window.
But, in case of already indicated “FM0”, turn the RV3 so that
put  out light “0” indication and adjustment.
Display
Adjustment Location: See page 17.
FM RF signal 
generator
dummy
antenna
Carrier frequency : 98.00 MHz
Output level
: 22 dB (12.6 
µ
V)
Mode
: mono
Modulation
: 1 kHz, 22.5 kHz deviation (30%)
antenna
jack (ANT100)
set
50 
50 
0.1
µ
F
FM RF signal
generator
Carrier frequency : 98.00 MHz
Output level
: 35 dB (56.2 
µ
V)
Mode
: mono
Modulation
: no modulation
0.01 
µ
F
set
antenna jack (ANT100)
SHUF
REG
SHUF
REG
SHUF
REG
SHUF
REG
16
XR-L240
FM Stereo Separation Adjustment
Setting:
[TUNER]
 button: FM
Procedure:
L-CH Stereo separation: A-B
R-CH Stereo separation: C-D
The separations of both channels should be equal.
Specified Value: Separation more than 30 dB
Adjustment Location: See page 17.
FM Stereo
Level meter
Level meter
signal generator
connection
reading (dB)
output channel
L-CH
L-CH
A
B
R-CH
L-CH
Adjust RV2 on TU100
for minimum reading.
R-CH
R-CH
C
D
L-CH
R-CH
Adjust RV2 on TU100
for minimum reading.
FM RF signal
generator
Carrier frequency : 98.00 MHz
Output level
: 70 dB (3.2 mV)
Mode
: stereo
Modulation
: main: 1 kHz, 20 kHz deviation (26.7%)
  sub: 1 kHz, 20 kHz deviation (26.7%)
:
 19 kHz pilot: 7.5 kHz deviation (10%)
0.01 
µ
F
set
antenna jack (ANT100)
+
speaker out terminal
level meter
10 k
MW Auto Seek/Stop Level Adjustmant
Make this adjustment after “FM Auto Seek/Stop Level Adjust-
ment”.
Setting:
[TUNER]
 button: MW
Procedure:
1. Set to the test mode. (see page 13)
2. Push the 
[TUNER]
 button and set to FM.
3. Push the 
[MODE]
 button and set to MW.
Display
4. Adjust with the volume RV1 on TU100 so that the “MW” in-
dication turns to “MW0” indication on the display window.
But, in case of already indicated “MW0”, turn the RV1 so that
put out light “
0
” indication and adjustment.
Display
Adjustment Location: See page 17.
SHUF
TP
AM RF signal
generator
Carrier frequency : 999 kHz
30% amplitude
modulation by
1 kHz signal
Output level
: 33 dB (44.7 
µ
V)
(50 
)
set
AM dummy antenna
30 
15 pF
65 pF
antenna jack (ANT100)
SHUF
TP
Page of 35
Display

Click on the first or last page to see other XR-L240 service manuals if exist.