Sony XR-F5100 Service Manual ▷ View online
SERVICE MANUAL
US model
FM/AM CASSETTE CAR STEREO
E, Chinese models
FM/MW/SW CASSETTE CAR STEREO
US Model
E Model
Chinese Model
SPECIFICATIONS
XR-F5100
Ver. 1.2 2006.10
CA
9-877-608-03
Sony Corporation
2006J05-1
eVehicle Division
© 2006.10
Published by Sony Techno Create Corporation
Model Name Using Similar Mechanism
NEW
Tape Transport Mechanism Type
MG-25L-136
Cassette Player section
Tape track
4-track 2-channel stereo
Wow and flutter
0.08 % (WRMS)
Frequency response
30
− 18,000 Hz
Signal-to-noise ratio
Tuner section
FM
Tuning range
87.5
− 107.9 MHz
Antenna terminal
External antenna connector
Intermediate frequency
10.7 MHz/450 kHz
Usable sensitivity
9 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
67 dB (stereo),
69 dB (mono)
69 dB (mono)
Harmonic distortion at 1 kHz
0.5 % (stereo),
0.3 % (mono)
0.3 % (mono)
Separation
35 dB at 1 kHz
Frequency response
30
− 15,000 Hz
AM (US model)
Tuning range
530
− 1,710 kHz
Antenna terminal
External antenna connector
Intermediate frequency
10.7 MHz/450 kHz
Sensitivity
30
µV
Power amplifier section
Outputs
Speaker outputs
(sure seal connectors)
(sure seal connectors)
Speaker impedance
4
− 8 ohms
Maximum power output
52 W
× 4 (at 4 ohms)
General
Outputs
Audio output terminals
(rear/sub switchable)
Power antenna relay control
terminal
Power amplifier control
terminal
(rear/sub switchable)
Power antenna relay control
terminal
Power amplifier control
terminal
Inputs
Telephone ATT control
terminal
Remote controller input
terminal
BUS control input terminal
BUS audio input terminal
Antenna input terminal
terminal
Remote controller input
terminal
BUS control input terminal
BUS audio input terminal
Antenna input terminal
Tone controls
Low:
±10 dB at 60 Hz (XPLOD)
Mid:
Mid:
±10 dB at 1 kHz (XPLOD)
High:
High:
±10 dB at 10 kHz (XPLOD)
Power requirements
12 V DC car battery
(negative ground)
(negative ground)
Dimensions
Approx. 178
× 50 × 177 mm
(7
1
/
8
× 2 × 7 in)
(w/h/d)
Mounting dimensions
Approx. 182
× 53 × 161 mm
(7
1
/
4
× 2
1
/
8
× 6
3
/
8
in)
(w/h/d)
Mass
Approx. 1.2 kg
(2 lb 10 oz)
(2 lb 10 oz)
Supplied accessories
Card remote commander
RM-X115
Parts for installation and
connections (1 set)
Front panel case (1)
RM-X115
Parts for installation and
connections (1 set)
Front panel case (1)
Note
This unit cannot be connected to a digital preamplifier
or an equalizer which is Sony BUS system compatible.
This unit cannot be connected to a digital preamplifier
or an equalizer which is Sony BUS system compatible.
Design and specifications are subject to change
without notice.
without notice.
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
23.2 watts per channel minimum continuous average power into 4 ohms, 4 channels driven from 20 Hz to 20 kHz with no more than 5% total
harmonic distortion.
23.2 watts per channel minimum continuous average power into 4 ohms, 4 channels driven from 20 Hz to 20 kHz with no more than 5% total
harmonic distortion.
AUDIO POWER SPECIFICATIONS (US model only)
Cassette type
TYPE II, IV
61 dB
TYPE I
58 dB
Except US model:
US model:
FM tuning interval:
50 kHz/200 kHz switchable
87.5
50 kHz/200 kHz switchable
87.5
− 108.0 MHz
(at 50 kHz step)
87.5
87.5
− 107.9 MHz
(at 200 kHz step)
MW (Except US model)
Tuning range
MW tuning interval:
9 kHz/10 kHz switchable
531
9 kHz/10 kHz switchable
531
− 1,602 kHz
(at 9 kHz step)
530
530
− 1,710 kHz
(at 10 kHz step)
Sensitivity
30
µV
SW (Except US model)
Tuning range
SW tuning interval:
SW1: 2,940
SW1: 2,940
− 7,735 kHz
SW2: 9,500
− 18,135 kHz
(except for
10,140
10,140
− 11,575 kHz)
Aerial terminal
External aerial connector
Intermediate frequency
10.7 MHz/450 kHz
Sensitivity
30
µV
2
XR-F5100
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
TABLE OF CONTENTS
SERVICING NOTES
.........................................................
2
1.
GENERAL
Location of Controls .......................................................
3
Setting the Clock .............................................................
3
2.
DISASSEMBLY
2-1. Disassembly Flow ...........................................................
8
2-2. Sub Panel Section ............................................................
8
2-3. Mechanism Deck (MG-25L-136) ...................................
9
2-4. MAIN Board ...................................................................
9
3.
ASSEMBLY
3-1. Assembly Flow ................................................................ 10
3-2. Housing ........................................................................... 11
3-3. Arm (Suction) ................................................................. 11
3-4. Lever (LDG-A)/(LDG-B) ............................................... 12
3-5. Gear (LDG-FT) ............................................................... 12
3-6. Guide (C) ......................................................................... 13
3-7. Mounting Position of Capstan/Reel Motor (M901) ....... 13
3-2. Housing ........................................................................... 11
3-3. Arm (Suction) ................................................................. 11
3-4. Lever (LDG-A)/(LDG-B) ............................................... 12
3-5. Gear (LDG-FT) ............................................................... 12
3-6. Guide (C) ......................................................................... 13
3-7. Mounting Position of Capstan/Reel Motor (M901) ....... 13
4.
MECHANICAL ADJUSTMENTS
....................... 14
5.
ELECTRICAL ADJUSTMENTS
Tape Deck Section .......................................................... 14
Tuner Section .................................................................. 15
Tuner Section .................................................................. 15
6.
DIAGRAMS
6-1. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 16
6-2. Printed Wiring Board – MAIN Board – ........................ 17
6-3. Schematic Diagram – MAIN Board (1/3) – .................. 18
6-4. Schematic Diagram – MAIN Board (2/3) – .................. 19
6-5. Schematic Diagram – MAIN Board (2/3) – .................. 20
6-6. Printed Wiring Board – SUB Board – ........................... 21
6-7. Schematic Diagram – SUB Board – .............................. 21
6-8. Printed Wiring Board – DISPLAY Board – .................. 22
6-7. Schematic Diagram – DISPLAY Board – ..................... 23
6-3. Schematic Diagram – MAIN Board (1/3) – .................. 18
6-4. Schematic Diagram – MAIN Board (2/3) – .................. 19
6-5. Schematic Diagram – MAIN Board (2/3) – .................. 20
6-6. Printed Wiring Board – SUB Board – ........................... 21
6-7. Schematic Diagram – SUB Board – .............................. 21
6-8. Printed Wiring Board – DISPLAY Board – .................. 22
6-7. Schematic Diagram – DISPLAY Board – ..................... 23
7.
EXPLODED VIEWS
7-1. Shassis Section ................................................................ 27
7-2. Front Panel Section ......................................................... 28
7-3. Mechanism Deck Section (MG-25L-136) ...................... 29
7-2. Front Panel Section ......................................................... 28
7-3. Mechanism Deck Section (MG-25L-136) ...................... 29
8.
ELECTRICAL PARTS LIST
............................... 30
SERVICING NOTES
SERVICE POSITION
In checking the control board and main board, prepare two jigs
(extension (MD) cord J-2502-060-1 and
connection cable for F/P to main J-2502-072-1).
(extension (MD) cord J-2502-060-1 and
connection cable for F/P to main J-2502-072-1).
MAIN board
SUB board
(CNP801)
(CNP801)
mechanism deck
MAIN board (CN351)
DISPLAY board
(CN901)
(CN901)
connect jig
(connection cable
for F/P to MAIN J-2502-071-1)
to the DISPLAY board (CN901) and
SUB board (CNP801).
(connection cable
for F/P to MAIN J-2502-071-1)
to the DISPLAY board (CN901) and
SUB board (CNP801).
connect jig
(connection cable J-2502-066-2)
to the MAIN board (CN351) and
mechanism deck.
(connection cable J-2502-066-2)
to the MAIN board (CN351) and
mechanism deck.
sub panel
assy
assy
3
XR-F5100
SECTION 1
GENERAL
This section is extracted from
instruction manual.
instruction manual.
Location of controls
a
DSO button
b
SOURCE (Power on/Radio/Tape/CD
*
1
/
MD
*
1
) button
To select the source.
c
LIST button
d
Receptor for the card remote
commander
commander
e
Display window
f Z
(eject) button
(located on the front side
of the unit, behind the front panel)
g
OPEN button
h
EQ3 button
i
MODE (
o
) button
To change operation.
j
Volume control dial/Select button
Rotate to:
− Adjust the volume.
− Adjust the volume.
− Adjust settings.
Press to:
− Select items.
Press to:
− Select items.
k
DSPL (display mode change) button
l
SENS/MTL button
m
BTM button
n
RESET button
(located on the front side of
the unit, behind the front panel)
o
Number buttons
Tape:
(3)
(3)
: REP
(5)
: BL SKIP
(6)
: ATA
Radio:
To store stations/receive stored stations.
CD/MD:
(3)
To store stations/receive stored stations.
CD/MD:
(3)
: REP
(4)
: SHUF
p
Frequency select switch
(located on the
bottom of the unit) (Except US)
See “Frequency select switch” in the
Installation/Connections manual.
See “Frequency select switch” in the
Installation/Connections manual.
q
OFF (Stop/Power off) button
*
2
*2
Warning when installing in a car without
an ACC (accessory) position on the
ignition switch
After turning off the ignition, be sure to press
and hold
an ACC (accessory) position on the
ignition switch
After turning off the ignition, be sure to press
and hold
(OFF)
on the unit until the display
disappears.
Otherwise, the display does not turn off and this
causes battery drain.
causes battery drain.
PU
SH
DIA
L
SE
LE
C
T
SO
UR
CE
DISC/PRESET
OPEN
6
5
4
3
BBE
SHUF
ATA
BL SKIP
REP
MTL
2
1
BTM
SENS
EQ3
DS
PL
M
OD
E
DSO
SEEK
SEEK
LIS
T
OFF
r
DISC (ALBUM)/PRESET buttons (+/ )
To receive preset stations/change the disc*
1
,
skip albums*
2
.
*1
When an optional CD/MD unit is connected.
*2
Available only when an optional CD unit with the
MP3 file control function is connected, and MP3
file is played.
MP3 file control function is connected, and MP3
file is played.
s
SEEK buttons ( /+)
To skip tracks/fast-forward, reverse a track/
tune in stations automatically, find a station
manually/select a setting.
tune in stations automatically, find a station
manually/select a setting.
The corresponding buttons of the card
remote commander control the same
functions as those on this unit.
remote commander control the same
functions as those on this unit.
a
DSPL button
b
SOURCE button
c
SEEK ( /+) buttons
d
OFF button
e
VOL (+ ) buttons
f
MODE button
g
PRESET (DISC/ALBUM) (+ ) buttons
h
ATT button
Note
If the display disappears by pressing
If the display disappears by pressing
(OFF)
, it cannot
be operated with the card remote commander unless
(SOURCE)
on the unit is pressed, or a cassette tape is
inserted to activate the unit first.
SEEK
SEEK
PU
SH
DIA
L
SE
LE
C
T
SO
UR
CE
DISC/PRESET
SENS
EQ3
DS
PL
M
OD
E
DSO
SEEK
SEEK
LIS
T
CA
T
(SEEK)
(
−
): to select
leftwards/
.
(SEEK)
(+): to select
rightwards/
>
(DISC/PRESET)
(+): to select upwards
(DISC/PRESET)
(
−
): to select downwards
Card remote commander RM-X115
ATT
OFF
DSPL
MODE
SOURCE
VOL
+
PRESET
+
PRESET
SEEK
SEEK+
Setting the clock
The clock uses a 12-hour digital indication.
Example: To set the clock to 10:08
1
Press
(DSPL)
for 2 seconds.
The hour indication flashes.
1
Rotate the volume control dial to set
the hour.
the hour.
2
Press the select button.
The minute indication flashes.
3
Rotate the volume control dial to set
the minute.
the minute.
2
Press
(DSPL)
.
The clock starts. After the clock setting is
complete, the display returns to normal play
mode.
complete, the display returns to normal play
mode.
4
XR-F5100
Cautions
• This unit is designed for negative ground 12 V
DC operation only.
• Do not get the leads under a screw, or caught
in moving parts (e.g. seat railing).
• Before making connections, turn the car
ignition off to avoid short circuits.
• Connect the yellow and red power input leads
only after all other leads have been connected.
• Run all ground leads to a common ground
point.
• Be sure to insulate any loose unconnected
leads with electrical tape for safety.
Notes on the power supply lead (yellow)
• When connecting this unit in combination with
other stereo components, the connected car
circuit s rating must be higher than the sum of
each component s fuse.
circuit s rating must be higher than the sum of
each component s fuse.
• When no car circuits are rated high enough,
connect the unit directly to the battery.
Parts Iist (1)
• The numbers in the list are keyed to those in
the instructions.
• The bracket 1 and the protection collar 3 are
attached to the unit before shipping. Before
mounting the unit, use the release keys 5 to
remove the bracket 1 and the protection collar
3
mounting the unit, use the release keys 5 to
remove the bracket 1 and the protection collar
3
from the unit. For details, see Removing
the protection collar and the bracket (4) on
the reverse side of the sheet.
the reverse side of the sheet.
• Keep the release keys 5 for future use as
they are also necessary if you remove the
unit from your car.
unit from your car.
Caution
Handle the bracket 1 carefully to avoid injuring
your fingers.
your fingers.
Note
Before installing, make sure that the catches on
both sides of the bracket 1 are bent inwards 2 mm
(
Before installing, make sure that the catches on
both sides of the bracket 1 are bent inwards 2 mm
(
3
/
32
in). If the catches are straight or bent outwards,
the unit will not be installed securely and may spring
out.
out.
Connection example (2)
Notes (2-A)
• Be sure to connect the ground lead before
• Be sure to connect the ground lead before
connecting the amplifier.
• If you connect an optional power amplifier and do
not use the built-in amplifier, the beep sound will
be deactivated.
be deactivated.
Tip (2-B-
)
For connecting two or more CD/MD changers, the
source selector XA-C30 (optional) is necessary.
source selector XA-C30 (optional) is necessary.
Connection diagram (3)
1
To a metal surface of the car
First connect the black ground lead, then
connect the yellow and red power input leads.
First connect the black ground lead, then
connect the yellow and red power input leads.
2
To the power antenna control lead or power
supply lead of antenna booster amplifier
supply lead of antenna booster amplifier
Notes
• It is not necessary to connect this lead if there
• It is not necessary to connect this lead if there
is no power antenna or antenna booster, or
with a manually-operated telescopic antenna.
with a manually-operated telescopic antenna.
• When your car has a built-in FM/AM antenna in
the rear/side glass, see “Notes on the control
and power supply leads.”
and power supply leads.”
3
To AMP REMOTE IN of an optional power
amplifier
This connection is only for amplifiers. Connecting
any other system may damage the unit.
amplifier
This connection is only for amplifiers. Connecting
any other system may damage the unit.
4
To the interface cable of a car telephone
5
To the +12 V power terminal which is energized
in the accessory position of the ignition key
switch
in the accessory position of the ignition key
switch
Notes
• If there is no accessory position, connect to the
• If there is no accessory position, connect to the
+12 V power (battery) terminal which is
energized at all times.
Be sure to connect the black ground lead to a
metal surface of the car first.
energized at all times.
Be sure to connect the black ground lead to a
metal surface of the car first.
• When your car has a built-in FM/AM antenna in
the rear/side glass, see “Notes on the control
and power supply leads.”
and power supply leads.”
6
To the +12 V power terminal which is energized
at all times
Be sure to connect the black ground lead to a
metal surface of the car first.
at all times
Be sure to connect the black ground lead to a
metal surface of the car first.
Catch
1
Source selector*
Sélecteur de source*
Sélecteur de source*
XA-C30
* not supplied
non fourni
2
A
B