DOWNLOAD Sony XM-ZR602 Service Manual ↓ Size: 1.94 MB | Pages: 20 in PDF or view online for FREE

Model
XM-ZR602
Pages
20
Size
1.94 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
xm-zr602.pdf
Date

Sony XM-ZR602 Service Manual ▷ View online

9
9
XM-ZR602
XM-ZR602
3-1. BLOCK DIAGRAM
2
3
PRE AMP
IC301 (1/2)
2
3
L.P.F
IC302 (1/2)
DIFFERENTIAL
AMP
Q103
POWER
AMP
Q110
OVERLOAD
DET
Q112
DRIVE
AMP
Q104
DRIVE
AMP
Q108
DIFFERENTIAL
AMP
Q102
POWER
AMP
Q111
DRIVE
AMP
Q105
DRIVE
AMP
Q109
BIAS
Q206,
207
CNJ901
D906
INPUT
L
(BTL)
SPEAKER OUT
L
R
SWITCH
Q101
REM
+12V
GND
9
DIFFERENTIAL
AMP
Q203
POWER
AMP
Q210
OVERLOAD
DET
Q212
DRIVE
AMP
Q204
DRIVE
AMP
Q208
DIFFERENTIAL
AMP
Q202
POWER
ON/OFF
Q903
MUTE
CONTROL
Q301,302,311
POWER
AMP
Q211
DRIVE
AMP
Q205
DRIVE
AMP
Q209
CN901
L
HIGH LEVEL
INPUT
R
SWITCH
Q201
OVERLOAD
PROTECT
Q307,308
15
16
1
2
14
12
B+
SWITCH
Q902
OVER VOLTAGE
DETECT
Q901
DC DET
IC902
REF.
REG
TEMP. DET
TH901-903
THERMAL DET
Q912,913
CN903 (2/2)
F901
RECT
D303
RECT
D304
+15V
+30V
SWITCHING
DRIVER
Q910
SWITCHING
DRIVER
Q911
DRIVER
Q909
PROTECTOR
DETECT
Q905,906
DRIVER
Q908
8
10
3
11
D918
POWER/
PROTECTOR
DC-DC
CONVERTER
TRANSFORMER
T901
DC-DC CONVERTER
IC901
D902
D903
• Signal path
            : AUDIO
CN903 (1/2)
(BTL)
-1
-2
LED DRIVER
Q904
R
(PROTECTOR)
G
(POWER)
R
1
1
CR
FILTER
OFF
ON
SW301-1
VR301-1
SW301
LPF(80Hz)
30A
VR301
LEVEL
2
1
GAIN CONTROL AMP
IC303 (1/2)
GAIN CONTROL AMP
IC303 (2/2)
5
PRE AMP
IC301 (2/2)
6
5
L.P.F
IC302 (2/2)
7
7
CR
FILTER
SW301-2
VR301-2
6
7
6
+15V REG
Q303,304,309
–15V
–30V
–15V REG
Q305,306,310
BIAS
Q106,
107
SENSING POWER ON
SECTION 3
DIAGRAMS
10
10
XM-ZR602
XM-ZR602
• Note for Replacement of the Transistors
The transistors Q110, 111, 210 and 211 have two different ranks: P
rank and Y rank.
The rank of these transistors need to be selected properly according
to each channel. When replacing any one of these transistors, check
its rank and replace with the appropriate transistor of the same rank.
Rank
Q110, 210
Q111, 211
P
2SC5100-P
2SA1908-P
(8-729-024-79)
(8-872-024-76)
Y
2SC5100-Y
2SA1908-Y
(8-729-024-80)
(8-872-024-77)
DISCRIMINATION:
A1908: 2SA1908
C5100: 2SC5100
P: RANK P
Y: RANK Y
THIS NOTE IS COMMON FOR PRINTED WIRING
BOARDS AND SCHEMATIC DIAGRAMS.
(In addition to this, the necessary note is
printed in each block.)
for schematic diagram:
• All capacitors are in µF unless otherwise noted. (p: pF)
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in 
 and 
1
/
4
 
W or less unless otherwise
specified.
A
: B+ Line.
B
: B– Line.
• Power voltage is dc 14.4V and fed with regulated dc power
supply from +12V and REM terminals.
• Voltage is dc with respect to ground under no-signal
condition.
• Voltages are taken with a VOM (Input impedance 10 M
).
Voltage variations may be noted due to normal produc-
tion tolerances.
• Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal produc-
tion tolerances.
• Circled numbers refer to waveforms.
• Signal path.
F
: AUDIO
for printed wiring boards:
• X
: parts extracted from the component side.
: Pattern from the side which enables seeing.
Note: The components identified by mark 
0
 or dotted line
with mark 
0
 are critical for safety.
Replace only with part number specified.
• Waveform
3 Vp-p
20 
µ
sec
1
  IC901 
5
1 V/DIV, 10 
µ
sec/DIV
11
11
XM-ZR602
XM-ZR602
3-2. PRINTED WIRING BOARD  
 : Uses unleaded solder.
1
A
B
C
D
E
F
G
H
I
2
3
4
5
6
7
8
9
10
11
R932
C902
R901
C903
R919
R920
R925
R926
R921
R924
Q908
R922
R927
R928
Q909
R923
R233
Q903
R903
R902
D904
Q901
R904
R906
R905
R933
IC901
TH901
R909
R913
C909
R914
C906
D903
C911
Q905
Q906
C318
Q307
Q308
R915
R318
R931
C316
R234
R134
Q913
R938
R934
R936
C904
R939
R937
C918
Q912
R907
R918
R135
R235
R315
R316
R308
C311
D306
D305
R307
C310
R313
R314
TH902
TH903
D902
R229
R131
R126
R127
R128
Q107
R139
R140
R133
Q112
R129
R130
Q212
R240
R239
R231
R226
R228
Q207
R227
R222
R221
R220
R223
R218
R219
R238
R237
Q203
Q202
R224
R216
R217
R225
R214
R122
R121
R120
R123
R119
R118
R138
R137
Q103
Q102
R125
R117
R116
R124
R114
IC303
R215
IC302
Q101
R115
Q201
JR1
R212
R112
R305
D301
Q302
R306
Q301
R304
R309
Q311
R210
R211
C108
R110
R111
R303
R109
R107
R108
IC301
C105
C103
C104
C303
C304
C204
C205
C203
R104
R103
R102
R105
R106
R207
R203
R204
R205 R202
R206
R208
R317
C314
R213
R113
R209
R301
R302
C301
R101 R201
C101
C102
C201
C202
C116
C117
C216
C217
R943
R944
D906
Q904
C919
R942
D101
D102
D201
D202
D302
D307
D905
 
 
 
 
C208
C207
C210
C110
C212
C213
C113
C112
C308
C309
C315
R230
TP29
TP43
TP45
TP61
C910
R320
C107
R912
R910
R911
R935
R916
TP72
TP80
TP76
TP70
TP78
TP69
TP68
TP33
TP79
TP74
TP75
TP77
TP71
TP32
TP30
TP27
TP26
TP25
TP28
TP38
TP39
TP36
TP40
TP41
TP42
TP44
TP46
TP47
TP48
TP49
TP50
TP81
TP51
TP53
TP54
TP55
TP59
TP58
TP60
TP56
TP57
TP52
TP65
TP64
TP66
TP63
TP62
TP6
TP5
TP8
TP9
TP10
TP11
TP12
TP1
TP2
TP4
TP3
TP7
TP67
TP31
R319
TP35
TP34
TP37
TP24
TP15
TP17
TP19 TP18
TP20
TP21
TP22
TP23
TP14
TP13
TP16
JR2
 
C901
L301
C915
R232
C914
C306
C307
Q210
Q211
Q902
C905
C907
C115
C215
C317
Q111
Q110
R132
IC902
C917
C305
C312
C313
D918
Q106
C214
C114
Q206
C211
C111
C209
JW19
JW17
JW18
C109
C206
JW53
JW9
JW10
JW11
VR301
SW301
JW16
JW1
JW2
JW4
JW5
JW6
JW7
JW8
JW20
JW21
C302
JW31
JW32
JW33
JW34
JW35
JW36
JW27
JW28
JW29
JW24
JW25
JW26
JW46
JW45
JW30
JW41
JW42
JW43
JW75
JW76
JW77
JW78
JW79
JW80
JW82
JW48
JW49
JW50
JW51
JW68
JW69
JW70
JW71
JW72
JW74
JW83
JW84
JW85
JW86
JW87
JW88
JW89
JW90
JW91
JW92
JW93
JW94
JW95
JW96
JW97
JW98
JW99
JW100
JW102
JW61
JW62
JW63
JW64
JW58
JW59
JW60
JW22
JW52
JW23
JW106
JW13
JW14
JW12
JW101
JW56
JW57
JW65
JW66
JW67
JW44
JW15
CNJ901
CN901
C106
Q109
Q108
Q208
Q303
Q306
Q310
C908
Q304
Q305
Q309
Q105
Q204
Q104
Q205
Q209
D303
D304
Q911
Q910
T901
L901
CN903
JW73
JW3
 
Ref. No.
Location
D101
D-4
D102
D-3
D201
D-5
D202
D-4
D301
G-6
D302
G-6
D303
B-10
D304
C-10
D305
D-6
D306
D-6
D307
B-10
D902
B-4
D903
F-7
D904
F-9
D905
G-7
D906
G-1
D918
H-5
IC301
G-3
IC302
F-4
IC303
F-5
IC901
F-8
IC902
G-6
Q101
E-4
Q102
E-3
Q103
E-4
Q104
D-4
Q105
D-3
Q106
D-2
Q107
D-2
Q108
B-3
Q109
B-3
Q110
C-2
Q111
E-2
Q112
C-3
Q201
F-5
Q202
E-5
Q203
E-5
Q204
D-5
Q205
D-5
Q206
B-6
Q207
B-7
Q208
C-4
Q209
B-4
Q210
B-7
Q211
B-5
Q212
C-6
Q301
G-6
Q302
G-6
Q303
E-5
Q304
E-5
Q305
E-6
Q306
E-6
Q307
D-8
Q308
D-8
Q309
D-5
Q310
D-6
Q311
G-5
Q901
F-9
Q902
F-8
Q903
G-9
Q904
G-5
Q905
E-8
Q906
E-8
Q908
E-9
Q909
D-10
Q910
E-10
Q911
D-10
Q912
F-7
Q913
E-6
• Semiconductor
Location
12
12
XM-ZR602
XM-ZR602
3-3. SCHEMATIC DIAGRAM  • Refer to page 10 for Waveform and page 13 for IC Block Diagram.
IC B/D
JW
C302
Q106
Q107
C114
Q206
Q207
C214
C211
C312
C313
C306
C307
C915
C305
Q211
Q111
Q910
Q911
IC902
L301
L901
C106
C206
C109
C209
Q903
C907
C317
C905
Q212
C917
JR2
JR1
T901
D304
D303
IC901
Q110
Q210
CN901
IC303(1/2)
IC303(2/2)
C117 R104
R101
C116 R105
R201
C217 R204
C216 R205
C102
C101
C202
C201
C303
C105
C103
C104
C204
C203
R103
R102
C301
R203
R202
R301
R302
C205
C304
R317
C314
C901
R932
C902
C903
R901
C919
R939
R906
R905
R933
R935
C918
C904
R912
C906
R914
R915
C911
R916
C910
C908
C909
D918
C318
R931
R304
R305
R306
R919
R920
R925
R926
R927
R928
C914
C308
C309
R307
R308
R313
R314
R319
C315
R315
R316
R320
C311
C310
C316
C107
C108
C208
C207
R113
R114
R115
R215
R214
R303
C210
R213
C110
R309
R216
R217
R220
R237 R219
R223
R225
C213
R224
R231
R229
R230
C215
R234
R235
R135
C115
R134
R117
R116
R222
R238
R221
R218
D201
C212
C111
D101
R118
R121
R138
R122
C112
R120
R137
R119
D102
R123
R124
C113
R125
R128
R131
R129
R130
CNJ901
IC301(1/2)
IC301(2/2)
IC302(1/2)
IC302(2/2)
SW301
SW301
VR301
VR301
Q101
Q201
Q103
Q203
Q104
Q105
Q108
Q112
Q109
R132
Q202
Q204
Q205
Q208
Q209
CN903(1/2)
Q311
Q301
Q302
Q908
Q909
Q307
Q308
Q902
Q912
Q913
TH901
TH902
TH903
D902
D903
R232
F901
CN903(2/2)
Q901
D202
R228
Q905
Q906
R943
R944
R107
R106
R206
R207
R208 R209 R210 R211
R108 R109 R110 R111
R112
R212
R126
R127
R139
R140
R133
R226
R227
R239
R233
R318
R907
R918
R913
R909
R910
R911
R937
R938
R936
R934
R904
R902
R903
R942
R921 R922
R923 R924
D906
Q102
R240
D302
D301
Q303
Q304
Q309
Q305
Q306
Q310
D305
D307
Q904
D905
D904
D306
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