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Model
XM-7547
Pages
28
Size
1.85 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
xm-7547.pdf
Date

Sony XM-7547 Service Manual ▷ View online

7
7
SECTION 3
DISASSEMBLY
Note:
 Follow the disassembly procedure in the numerical order given.
3-1. SIDE PLATE AND FILTER BOARD
3-2. AMPLIFIER/POWER BOARD AND LED BOARD
!™
 CNP806 (2P)
1
 Three screws
     (BTP3x8)
2
 Four screws
     (BTP3x8)
3
 Bottom plate
6
 Side panel (L)
8
 Side panel (R)
7
 Three screws
     (BTP3x8)
 Auto fuse
    (F901 to 904)
 Screw (BTP3x8)
!∞
 Screw (BTP3x8)
4
 Three screws (BTP3x8)
5
 Two screws (BTP3x8)
9
 Two screws (M4)
0
 Cover
 Filter board
 Fan motor block
1
 Four screws
     (BTP3x12)
3
 Six screws
     (BVTP3x14)
!™
 Sub heat sink
     (Amplifier)
2
 Three screws
     (P4x40)
 Three screws
     (P3x6)
8
 Four screws
     (P3x10)
 Four insulating sheets
     (AMP)
9
 Four screws
     (P3x14)
0
 Screw
     (BTP3x8)
4
 Retainers
5
 Two screws
     (BVTP3x10)
6
 Power board
7
 Amplifier board
 Two screws
     (P2x10)
!∞
 LED board
 LED holder
SECTION 4
ELECTRICAL ADJUSTMENT
IDLING CURRENT ADJUSTMENT
• Perform adjustments in the  HI-VOLTAGE  mode.
1 Adjustment point
Semi-fixed resistors VR101, VR201, VR301, VR401 of ampli-
fier board.
2 Precautions on adjustments
1. Set the RCA input terminal to open.
2. Apply a voltage of 14.4V between the +12V terminal, REMOTE
terminal, and GND terminal.
3. Rotate the above semi-fixed resistors completely in the counter-
clockwise direction while observing the component side.
4. Check that the voltage at the adjustment point becomes 0 mV in
step 2.
5. Fine adjustments may be required according to the characteris-
tics of the MOS-FET used.
• When adjusting the idling current
Rotating the semi-fixed resistor in the clockwise direction:
In creases the idling current
Rotating the semi-fixed resistor in the counterclockwise direction:
Decreases the idling current
* Take note that rotating excessively in the clockwise direction
will increase the idling current suddenly.
3 Approximate adjustment values
Adjust as follows so that the following voltages become
0.4 to 0.5 mV .
 A channel  :
Voltage between TP101 and TP102: Use VR101 of the ampli-
fier board
 B channel  :
Voltage between TP201 and TP202: Use VR201 of the ampli-
fier board
 C channel  :
Voltage between TP301 and TP302: Use VR301 of the ampli-
fier board
 D channel  :
Voltage between TP401 and TP402: Use VR401 of the ampli-
fier board
TP401(D-CH)
TP201(B-CH)
TP101(A-CH)
TP102(A-CH)
TP202(B-CH)
TP402(D-CH)
IDLING
VR401
(D-CH)
VR301
(C-CH)
IDLING
VR201
(B-CH)
VR101
(A-CH)
TP301(C-CH)
TP302(C-CH)
Digital voltmeter
TP101(A-CH)
TP201(B-CH)
TP301(C-CH)
TP401(D-CH)
TP102(A-CH)
TP202(B-CH)
TP302(C-CH)
TP402(D-CH)
- AMPLIFIER BOARD - (Component side)
Adjustment Location
XM-7547
8
8
SECTION  5
DIAGRAMS
5-1. BLOCK DIAGRAM – AMPLIFIER SECTION –
2
2
3
5
7
6
7
6
7
5
6
7
DIFFERENTIAL
AMP
Q104,106
DIFFERENTIAL
AMP
Q105,107
POWER AMP
(VOLTAGE STAGE)
Q108
BIAS
VR101,Q110
LEVEL SHIFT
Q101
OVERLOAD
Q113,115
OVERLOAD
Q114,116
5
7
6
7
5
7
6
7
6
7
5
6
7
DIFFERENTIAL
AMP
Q304,306
DIFFERENTIAL
AMP
Q305,307
LEVEL SHIFT
Q301
OVERLOAD
Q313,315
OVERLOAD
Q314,316
OFFSET
SET
Q857-861
CNJ807
8
2
3
9
4
1
10
6
7
5
CNP805
POWER AMP
(VOLTAGE STAGE)
Q109
POWER AMP
(VOLTAGE STAGE)
Q308
BIAS
VR301,Q310
POWER AMP
(VOLTAGE STAGE)
Q309
POWER AMP
(FINAL STAGE)
Q111-112
POWER AMP
(FINAL STAGE)
Q311-312
NFB ON
NFB OFF
NFB ON
NFB OFF
RY801(1/2)
RY801(2/2)
DIRECT
S806-1
DIRECT 
S805-1
LINE SWITCH
Q102
LINE SWITCH
Q103
LOWBOOST
IC806-1
LOWBOOST
IC812-1
LINE SWITCH
Q302
LINE SWITCH
Q303
FAN CTL
Q852
CNP806
POWER
DRIVE
Q854
THERMAL
DET
TH851
POWER
CONTROL
Q853
FAN DRIVER
Q851
INVERTER
Q855
B-CH
D-CH
CN811
CN810
SPEAKER OUT
ON
OFF
ON
OFF
B-
B+
B-
B+
H.P.F
IC803-1
L.P.F
IC805-1
L.P.F
IC804-1
FILTER
VR805-1
FILTER
VR805-3
PRE AMP
IC807-1
H.P.F
IC808-1
H.P.F
IC809-1
L.P.F
IC811-1
L.P.F
IC810-1
LEVEL
VR802-1
FILTER
VR806-1
FILTER
VR806-3
X10-X1
FILTER
CNP808
CNJ808
CNJ808
CNP808
CNJ809
CNP809
CNP809
CNJ809
HPF
LPF
FLAT
HPF
LPF
FLAT
LOWBOOST
VR803-1
LOWBOOST
VR804-1
CNJ806
FN801
DC FAN MOTOR
INVERTER
Q856
+45V
+15V
-15V
-45V
T851
D854
D855
D856
D857
D858
D859
D861
D860
B+
B-CH
D-CH
TO
POWER
BOARD
CNB805
09
FILTER BOARD
AMPLIFIER BOARD
3
1
TEST TONE AMP
IC851-2
TEST TONE AMP
IC851-1
FILTER
FILTER
FILTER
S803-1
S801-1
S801-3
X10-X1
FILTER
S802-1
S802-3
S804-1
A
A+B
MONO
C+D
MONO
B
(MONO)
(MONO)
INPUT
C
D
SPEAKER OUT
B
A
C
D
2
1
2
1
2
5
7
6
TEST TONE
S851
2
2
3
3
3
M
5
7
6
7
PRE AMP
IC801-1
H.P.F
IC802-1
LEVEL
VR801-1
• Signal path
     : Audio
XM-7547
9
9
5-2. BLOCK DIAGRAM – POWER SECTION –
7
8
9
2
5
6
10
3
4
CNB805
CN802
CNJ801
TO
AMPLIFIER
BOARD
CNP805
BATTERY
GND
REMOTE
BATTERY
5
4
7
6
3
1
CNP804
POWER  BOARD
OFFSET CONTROL
Q809-810
OFFSET LED
SET
Q804
THERMAL DETECTOR
(For H,S)
TH903
THERMAL DETECTOR
(For TRANS)
TH904
NFB
S802
SWITCH
Q901-902
SWITCH
Q904
SWITCH CTL
Q903
THERMAL
CONTROL
Q918
THERMAL
SWITCH
Q917
THERMAL
LED SWITCH
Q806
11
10
1
2
15
16
3
8
9
12
14
REF-REG
THERMAL SWITCH
TH905,Q919
DRIVER
Q921
INVERTER
Q924,926,928
DRIVER
Q920
INVERTER
Q925,927,929
T902
SWITCHING
CONTROL
Q922-923
11
10
1
2
15
3
8
9
12
14
REF-REG
DRIVER
Q908
INVERTER
Q911,913,915
DRIVER
Q907
INVERTER
Q912,914,916
T901
SWITCHING
CONTROL
Q909-910
THERMAL SWITCH
TH902,Q906
SWITCH
Q905
D901
F903 (25A)
F904 (25A)
F901 (25A)
F902 (25A)
S801-1
HI-V
HI-C
+28V
-28V
TO 
AMPLIFIER
BOARD
+28V
-28V
TO 
AMPLIFIER
BOARD
D905
D912
D913
D906
IC903
DC DET
IC901
DC DET
DC-DC
CONVERTER
IC904
DC-DC
CONVERTER
IC902
THERMAL
DET
TH901
D904
D903
OVER CURRENT
CONTROL
Q807-808
OVER CURRENT
LED SWITCH
Q805
D908
D909
OR
D806
OR
OR
D907
16
MUTE CONTROL
D808,Q811
MUTE SWITCH
Q812
OFF
ON
S801-3
MODE
HI-C
HI-V
S801-4
D911
D910
MUTE ENABLER
IC813
D801
HI-VOLTAGE
D802
HI-CURRENT
D803
OVER CURRENT
G
G
G
R
D804
OFFSET
G
R
D805
THERMAL
G
R
B+
Q801
SWITCH
Q802
SWITCH
Q803
SWITCH
CNB804
LED BOARD
09
MODE
MODE
S801-2
D911
HI-V
HI-C
MODE
+12V
+12V
2
1
3
4
2
1
3
4
B +
B –
B +
B –
HI-V
HI-C
4
3
1
2
XM-7547
10
10
5-4. PRINTED WIRING BOARD – LED/FILTER SECTION –
THIS NOTE IS COMMON FOR PRINTED WIRING
BOARDS AND SCHEMATIC DIAGRAMS.
(In addition to this, the necessary note is printed
in each block.)
For schematic diagrams.
Note:
• All capacitors are in µF unless otherwise noted.  pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in 
 and 
1
/
4
 
W or less unless otherwise
specified.
C
: panel designation.
U
: B+ Line.
• Powr voltage is dc 14.4V and fed with regulated dc power
supply from +12V and REMOTE terminals.
• Voltages and waveforms are dc with respect to ground
under no-signal conditions.
no mark: POWER ON
*
: Impossible to mersure
• Voltages are taken with a VOM (Input impedance 10 M
).
Voltage variations may be noted due to normal produc-
tion tolerances.
• Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal produc-
tion tolerances.
• Circled numbers refer to waveforms.
• Signal path.
F
: AUDIO
For printed wiring boards.
Note:
• X
: parts extracted from the component side.
5-3. IC BLOCK DIAGRAM
• POWER section
IC902, 904   
µ
PC494G2
4
1
2
3
5
6
7 8
9
10
16 15
14
13
12 11
ERROR
0.1V
REG.
REF.
OSC
ERROR
• Semiconductor
Location
Ref. No.
Location
IC803
C-3
IC804
B-3
IC805
B-2
IC809
C-5
IC810
B-6
IC811
B-6
• Semiconductor
Location
Ref. No.
Location
D801
A-4
D802
A-4
D803
A-2
D804
A-3
D805
A-1
Q801
A-2
Q802
A-3
Q803
A-1
A
B
C
1
2
3
4
5
6
7
R489
R289
R387
R487
C354
JW102
R486
R383
R183
R187
R287
R286
R484
R483
R481
R482
R485
C451
R284 R282
R285
C251
R490
R382
R384
R385
C351
R389
R386
R182
R184
R185
C151
R290
R283
R281
R390
R381
R181
R186
R190
R189
IC811
IC810
IC809
IC804
IC803
IC805
JW117
1-675-246-
11
09
FILTER BOARD
JW104
JW103
JW105
JW106
JW107
C452
C454
JW101
S802
JW1
1
8
CNJ809
C453
C455
JW1
1
9
JW120
JW111
JW1
1
0
JW109
JW116
JW115
C352
C753
C754
C357
C356
JW121
JW122
C457
C456
JW114
JW113
JW112
C355
C353
S804
VR806
JW108
JW125
JW137
C254
C154
JW138
JW129
JW130
JW123
JW124
JW128
JW131
JW139
JW140
JW141
JW142
C751
C752
JW126
JW127
JW143
JW136
JW135
JW134
JW133
JW132
C252
C157
C256
C257
C156
C153
C253
C255
C155
C152
CNJ808
VR805
S803
S801
1
9
1
9
C
(Page 12)
S801
FILTER
(X1       X10)
VR805
FILTER
(50Hz — 400Hz)
S803
FILTER
(LPF       OFF       HPF)
S804
FILTER
(X1       X10)
VR806
FILTER
(50Hz — 400Hz)
S802
FILTER
(LPF       OFF       HPF)
AMPLIFIER BOARD
CNP808
B
(Page 12)
AMPLIFIER BOARD
CNP809
1
A
2
3
4
09
1-675-245-
LED BOARD
11
CNB804
G
G
R
G
G
R
G
E
E
E
R
G
D802
D801
D803
D804
D805
1
7
D
(Page 16)
HI-CURRENT
POWER BOARD
CNP804
BLK    +B
BLU    GND
BLU    
TH
BLU    CFFS
BLU    O-C
BLU    H-V
BLU    H-C
R815
R812
R81
1
Q803
R814
R808
R807
R806
R805
Q802
R813
R804
R803
R802
R810
R809
R801
Q801
D804
D803
D805
THERMAL
OFFSET
OVER CURRENT
D801
HI-VOLTAGE
POWER/PROTECTOR
MODE
D802
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