DOWNLOAD Sony XM-7527 (serv.man3) Service Manual ↓ Size: 1.05 MB | Pages: 12 in PDF or view online for FREE

Model
XM-7527 (serv.man3)
Pages
12
Size
1.05 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio / SUPPLEMENT-2
File
xm-7527-sm3.pdf
Date
PREV: Sony XM-7527 (serv.man2) Service Manual

Sony XM-7527 (serv.man3) Service Manual ▷ View online

9
Ref. No.
Part No.
Description
Remark
Ref. No.
Part No.
Description
Remark
R148
1-208-789-11 RES,CHIP
2K
2%
1/10W
R149
1-208-462-61 RES,CHIP
10K
2%
1/10W
R150
1-208-462-61 RES,CHIP
10K
2%
1/10W
R151
1-208-462-61 RES,CHIP
10K
2%
1/10W
R152
1-208-462-61 RES,CHIP
10K
2%
1/10W
R154
1-242-799-11 METAL BOARD
60M/60M
5W
F
R155
1-208-437-61 RES,CHIP
1K
2%
1/10W
R156
1-208-437-61 RES,CHIP
1K
2%
1/10W
R158
1-208-789-11 RES,CHIP
2K
2%
1/10W
R159
1-208-462-61 RES,CHIP
10K
2%
1/10W
R160
1-208-462-61 RES,CHIP
10K
2%
1/10W
R161
1-242-799-11 METAL BOARD
60M/60M
5W
F
R163
1-208-550-61 RES,CHIP
470K
2%
1/10W
R164
1-215-860-11 METAL OXIDE
33
5%
1WF
R165
1-215-860-11 METAL OXIDE
33
5%
1W
F
R166
1-215-860-11 METAL OXIDE
33
5%
1W
F
R167
1-208-462-61 RES,CHIP
10K
2%
1/10W
R168
1-216-619-11 METAL CHIP
47
0.5%
1/10W
R201
1-208-518-61 RES,CHIP
22K
2%
1/10W
R202
1-208-518-61 RES,CHIP
22K
2%
1/10W
R203
1-208-291-11 RES,CHIP
4.7M
5%
1/10W
R204
1-208-518-61 RES,CHIP
22K
2%
1/10W
R205
1-208-518-61 RES,CHIP
22K
2%
1/10W
R206
1-216-631-11 METAL CHIP
150
0.5%
1/10W
R207
1-208-453-61 RES,CHIP
4.7K
2%
1/10W
R218
1-216-659-11 METAL CHIP
2.2K
0.5%
1/10W
R219
1-216-665-11 METAL CHIP
3.9K
0.5%
1/10W
R220
1-216-665-11 METAL CHIP
3.9K
0.5%
1/10W
R221
1-208-789-11 RES,CHIP
2K
2%
1/10W
R222
1-208-449-61 RES,CHIP
3.3K
2%
1/10W
R223
1-208-510-61 RES,CHIP
10K
2%
1/8W
R224
1-208-510-61 RES,CHIP
10K
2%
1/8W
R225
1-208-462-61 RES,CHIP
10K
2%
1/10W
R226
1-208-449-61 RES,CHIP
3.3K
2%
1/10W
R227
1-249-568-11 CARBON
4.7K
5%
1/4W
R228
1-208-437-61 RES,CHIP
1K
2%
1/10W
R229
1-208-437-61 RES,CHIP
1K
2%
1/10W
R230
1-208-510-61 RES,CHIP
10K
2%
1/8W
R231
1-208-510-61 RES,CHIP
10K
2%
1/8W
R232
1-208-365-61 RES,CHIP
100
2%
1/10W
R233
1-208-365-61 RES,CHIP
100
2%
1/10W
R234
1-216-052-00 METAL CHIP
1.3K
5%
1/10W
R235
1-208-437-61 RES,CHIP
1K
2%
1/10W
R236
1-249-943-11 CARBON
6.8K
5%
1/4W
R237
1-249-947-11 CARBON
10K
5%
1/4W
R238
1-249-947-11 CARBON
10K
5%
1/4W
R239
1-249-955-11 CARBON
22K
5%
1/4W
R240
1-249-955-11 CARBON
22K
5%
1/4W
R241
1-216-699-11 METAL CHIP
100K
0.5%
1/10W
R242
1-216-699-11 METAL CHIP
100K
0.5%
1/10W
R243
1-216-615-11 METAL CHIP
33
0.5%
1/10W
R244
1-216-615-11 METAL CHIP
33
0.5%
1/10W
R245
1-208-437-61 RES,CHIP
1K
2%
1/10W
R246
1-208-437-61 RES,CHIP
1K
2%
1/10W
R248
1-208-789-11 RES,CHIP
2K
2%
1/10W
R249
1-208-462-61 RES,CHIP
10K
2%
1/10W
R250
1-208-462-61 RES,CHIP
10K
2%
1/10W
R251
1-208-462-61 RES,CHIP
10K
2%
1/10W
R252
1-208-462-61 RES,CHIP
10K
2%
1/10W
R254
1-242-799-11 METAL BOARD
60M/60M
5W
F
R255
1-208-437-61 RES,CHIP
1K
2%
1/10W
R256
1-208-437-61 RES,CHIP
1K
2%
1/10W
R258
1-208-789-11 RES,CHIP
2K
2%
1/10W
R259
1-208-462-61 RES,CHIP
10K
2%
1/10W
R260
1-208-462-61 RES,CHIP
10K
2%
1/10W
R261
1-242-799-11 METAL BOARD
60M/60M
5W
F
R263
1-208-550-61 RES,CHIP
470K
2%
1/10W
R264
1-215-860-11 METAL OXIDE
33
5%
1W
F
R265
1-215-860-11 METAL OXIDE
33
5%
1W
F
R266
1-215-860-11 METAL OXIDE
33
5%
1W
F
R267
1-208-518-61 RES,CHIP
22K
2%
1/10W
R268
1-216-619-11 METAL CHIP
47
0.5%
1/10W
R828
1-208-462-61 RES,CHIP
10K
2%
1/10W
R829
1-208-462-61 RES,CHIP
10K
2%
1/10W
R830
1-208-462-61 RES,CHIP
10K
2%
1/10W
R831
1-208-462-61 RES,CHIP
10K
2%
1/10W
R832
1-216-121-00 RES,CHIP
1M
5%
1/10W
R861
1-208-441-61 RES,CHIP
1.5K
2%
1/10W
R862
1-208-539-11 RES,CHIP
160K
2%
1/10W
R863
1-208-462-61 RES,CHIP
10K
2%
1/10W
R864
1-208-462-61 RES,CHIP
10K
2%
1/10W
R865
1-208-453-61 RES,CHIP
4.7K
2%
1/10W
R866
1-208-462-61 RES,CHIP
10K
2%
1/10W
R867
1-208-539-11 RES,CHIP
160K
2%
1/10W
R868
1-216-121-00 RES,CHIP
1M
5%
1/10W
R869
1-216-210-00 RES,CHIP
3.3K
2%
1/8W
R870
1-208-782-11 RES,CHIP
1K
2%
1/8W
R871
1-216-689-11 METAL CHIP
39K
0.5%
1/10W
R872
1-216-689-11 METAL CHIP
39K
0.5%
1/10W
R873
1-208-453-61 RES,CHIP
4.7K
2%
1/10W
R874
1-208-462-61 RES,CHIP
10K
2%
1/10W
R875
1-208-462-61 RES,CHIP
10K
2%
1/10W
R941
1-216-190-00 RES,CHIP
470
2%
1/8W
R943
1-208-494-61 RES,CHIP
2.2K
2%
1/8W
R944
1-208-494-61 RES,CHIP
2.2K
2%
1/8W
R945
1-216-603-11 METAL CHIP
10
0.5%
1/10W
R946
1-216-603-11 METAL CHIP
220
0.5%
1/8W
R947
1-208-396-61 RES,CHIP
20
2%
1/8W
R948
1-208-396-61 RES,CHIP
20
2%
1/8W
R949
1-208-797-11 RES,CHIP
4.3K
2%
1/10W
R950
1-208-437-61 RES,CHIP
1K
2%
1/10W
< RELAY >
RY801
1-755-353-11 RELAY
< SWITCH >
S802
1-692-721-11 SWITCH, SLIDE (DIRECT)
S805
1-771-802-11 SWITCH (TEST TONE)
< TRANSFORMER >
T902
1-435-149-11 TRANSFORMER, DC-DC CONVERTER
< THERMISTOR >
TH803
1-809-664-51 THERMISTOR, POSITIVE
AMPLIFIER
10
Ref. No.
Part No.
Description
Remark
Ref. No.
Part No.
Description
Remark
< VARIABLE RESISTOR >
VR101
1-241-759-11 RES, ADJ, CERMET 220 (IDLING)
VR201
1-241-759-11 RES, ADJ, CERMET 220 (IDLING)
VR801
1-225-648-11 RES, VAR CARBON 5K/5K (LEVEL)
VR802
1-225-647-11 RES, VAR CARBON 20K/20K/20K/20K
(BOOST/LOWCUT FREQ)
VR803
1-225-648-11 RES, VAR CARBON 5K/5K (BOOST LEVEL)
**************************************************************
*
1-675-243-11 FILTER (2CH) BOARD
*****************
< CAPACITOR >
C107
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C108
1-136-167-00 MYLAR
0.15uF
5%
50V
C109
1-136-167-00 MYLAR
0.15uF
5%
50V
C207
1-163-009-11 CERAMIC CHIP
0.001uF
10%
50V
C208
1-136-167-00 MYLAR
0.15uF
5%
50V
C209
1-136-167-00 MYLAR
0.15uF
5%
50V
< JACK >
CNJ806 1-793-622-11 CONNECTOR, BOARD TO BOARD 12P
< IC >
IC101
8-759-711-82 IC   NJM4580E(T1)
IC201
8-759-711-82 IC   NJM4580E(T1)
IC803
8-759-711-82 IC   NJM4580E(T1)
< RESISTOR >
R108
1-208-462-61 RES,CHIP
10K
2%
1/10W
R109
1-208-518-61 RES,CHIP
22K
2%
1/10W
R110
1-216-671-11 METAL CHIP
6.8K
0.5%
1/10W
R111
1-208-462-61 RES,CHIP
10K
2%
1/10W
R112
1-208-462-61 RES,CHIP
10K
2%
1/10W
R113
1-208-453-61 RES,CHIP
4.7K
2%
1/10W
R114
1-208-453-61 RES,CHIP
4.7K
2%
1/10W
R117
1-208-462-61 RES,CHIP
10K
2%
1/10W
R208
1-208-462-61 RES,CHIP
10K
2%
1/10W
R209
1-208-518-61 RES,CHIP
22K
2%
1/10W
R210
1-216-671-11 METAL CHIP
6.8K
0.5%
1/10W
R211
1-208-462-61 RES,CHIP
10K
2%
1/10W
R212
1-208-462-61 RES,CHIP
10K
2%
1/10W
R213
1-208-453-61 RES,CHIP
4.7K
2%
1/10W
R214
1-208-453-61 RES,CHIP
4.7K
2%
1/10W
R217
1-208-462-61 RES,CHIP
10K
2%
1/10W
R858
1-220-259-11 RES,CHIP
150
5%
1/4W
< SWITCH >
S803
1-762-191-11 SWITCH, SLIDE (FILTER, LPF/OFF/HPF)
S804
1-692-721-11 SWITCH, SLIDE (NFB, ON/OFF)
< VARIABLE RESISTOR >
VR804
1-225-921-11 RES, VAR CARBON 20K/20K/20K/20K (FILTER)
(50Hz–200Hz)
**************************************************************
HARDWARE LIST
**************
#1
7-685-546-19 SCREW (+BTP3X8) TYPE2 N-S
#2
7-685-548-19 SCREW (+BTP3X12) TYPE2 N-S
#3
7-685-145-19 SCREW (+P3X6) TYPE2 NON-SLIT
#4
7-685-147-11 SCREW (+P3X10) TYPE2 NON-SLIT
#5
7-685-146-19 SCREW (+P3X8) TYPE2 NON-SLIT
#6
7-685-647-79 SCREW (+BVTP3X10) TYPE2 IT-3
#7
7-685-106-11 SCREW (+P2X10) TYPE2 NON-SLIT
#8
7-685-649-79 SCREW (+BVTP3X14) TYPE2 IT-3
#9
7-685-168-11 SCREW (+P4X40) TYPE2 NON-SLIT
#10
7-685-149-11 SCREW (+P3X14) TYPE2 NON-SLIT
FILTER
AMPLIFIER
11
1
Three screws(BTP3x12)
2
Three screws
(BVTP3x14)
qd
Two screws(P3x6)
qf
Three screws
    (P3x6)
qk
Insulating sheet 
    (amplifier)
qh
Three screws(P3x10)
qj
Screw(BTP3x8)
qg
Two screws(P3x14)
w;
Two screws(BTP2x10)
5
Screw(BTP3x8)
0
Screw(BVTP3x10)
7
Screw(BTP3x8)
6
Bracket
(power)
ql
Sub heat sink
(amplifier)
8
Bracket(power)
qa
Amplifier
    board
qs
Power board
wa
LED board
ws
LED holder
3
Retainer
4
Insulating sheet
9
Two screws
     (BVTP3x10)
A
A
3. CHANGE OF STRUCTURE
Amplifier Board Suffix-13 was structurally changed during production of this machine.
Former type : Serial number 0013131 to 0013330
New type : Serial number 0013331 and higher
DISASSEMBLY
(AMPLIFIER/POWER BOARD AND LED BOARD)
• Parts may be changed due to structural changes.
Disassembly method may also differ due to such changes.
Changed parts : Insulating sheet (AMP), Sub heat sink (AMPLIFIER)
!
 : indicates changed portion
page (2) : Refer to SERVICE MANUAL SUPPLEMENT-1.
qg
 Two screws(P3x6)
6
 
Two screw(BTP3x8)
qh
 Two bracket(power)
2
 Two screws
     (P4X40)
qd
 Three screws
     (P3X8)
qf
 Two insulating sheets
     (AMP)
qa
Sub heat sink
     (Amplifier)
0
 Three screws
     (P3X6)
qs
 Two screws
     (P3X14)
3
 Three screws (BVTP3X14)
9
 Screw (BTP3X8)
1
 Three screws (BTP3x12)
5
 Screw (BVTP3X10)
4
 Retainer
7
 Power board
8
 Amplifier board
qj
 Two screws (BTP 2x10)
qk
 LED board
ql
 LED holder
Page
Former Type
New Type
7
(2)
Apply it Serial No. 0013331 and higher
Apply it Serial No. Up to 0013330
12
EXPLODED  VIEWS
!
 : indicates changed portion
page (2) : Refer to SERVICE MANUAL SUPPLEMENT-1.
Apply it Serial No. Up to 0013330
Apply it Serial No. 0012771 and higher
#1
51
52
66
53
68
(US, CND)
55
56
56
#3
#2
#6
#6
#4
#6
#6
#1
#10
#10
A
A
$
$
$
@
#1
#4
51
52
53
55
56
56
66
#9
#9
#3
#2
#1
#4
#4
#10
#10
Page
Former Type
New Type
16
(2)
Ref. No.
Part No.
Description
Remark
* 51
3-039-175-01 HEAT SINK (US,CND)
* 51
3-039-175-11 HEAT SINK (AEP,UK,E)
* 55
3-039-177-01 HEAT SINK (AMPLIFIER),SUB
* 56
3-039-184-01 SHEET(AMP),INSULATING
Ref. No.
Part No.
Description
Remark
* 51
3-039-175-21 HEAT SINK (US,CND)
$
* 51
3-039-175-31 HEAT SINK (AEP,UK,E)
$
* 55
3-049-652-01 HEAT SINK (AMPLIFIER),SUB
#
* 56
3-049-654-01 SHEET(AMP),INSULATING
#
* 68
3-039-181-01 EMBLEM (XPLOD)(US,CND)
$
Sony Corporation
Audio Entertainment Group
9-926-592-84
2000E090262-1
Printed in Japan © 2000. 5
Published by ME General Engineering  Dept.
XM-7527
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