Sony XAV-7W (serv.man2) Service Manual ▷ View online
2
XAV-7W
1.
SERVICING NOTES
...............................................
3
2.
GENERAL
...................................................................
5
3.
DISASSEMBLY
3-1. Disassembly Flow ...........................................................
9
3-2. Front Panel Assy .............................................................
9
3-3. Case (Upper) Assy .......................................................... 10
3-4. MAIN Board ................................................................... 11
3-5. Motor Assy (M701) ......................................................... 12
3-6. Setting of Lead from Motor Assy (M701) ..................... 12
3-7. Monitor ............................................................................ 13
3-8. Monitor (F)/(R) Cabinet Assy ......................................... 13
3-9. LCD ................................................................................. 14
3-10. MONITOR Board ........................................................... 14
3-4. MAIN Board ................................................................... 11
3-5. Motor Assy (M701) ......................................................... 12
3-6. Setting of Lead from Motor Assy (M701) ..................... 12
3-7. Monitor ............................................................................ 13
3-8. Monitor (F)/(R) Cabinet Assy ......................................... 13
3-9. LCD ................................................................................. 14
3-10. MONITOR Board ........................................................... 14
4.
ASSEMBLY
4-1. Assembly of Flat Cable ................................................... 15
5.
ELECTRICAL ADJUSTMENTS
......................... 16
6.
DIAGRAMS
6-1. Block Diagram – MAIN Section – ................................ 21
6-2. Block Diagram
6-2. Block Diagram
– DISPLAY/BUS CONTROL Section – ........................ 22
6-3. Block Diagram – MONITOR Section – ........................ 23
6-4. Block Diagram – POWER SUPPLY Section – ............. 24
6-5. Note for Printed Wiring Boards and
6-4. Block Diagram – POWER SUPPLY Section – ............. 24
6-5. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 25
6-6. Schematic Diagram – FM/MAIN (1/5) Boards – ......... 27
6-7. Schematic Diagram – MAIN Board (2/5) – .................. 28
6-8. Schematic Diagram – MAIN Board (3/5) – .................. 29
6-9. Schematic Diagram – MAIN Board (4/5) – .................. 30
6-10. Schematic Diagram – MAIN Board (5/5) – .................. 31
6-11. Printed Wiring Board
6-7. Schematic Diagram – MAIN Board (2/5) – .................. 28
6-8. Schematic Diagram – MAIN Board (3/5) – .................. 29
6-9. Schematic Diagram – MAIN Board (4/5) – .................. 30
6-10. Schematic Diagram – MAIN Board (5/5) – .................. 31
6-11. Printed Wiring Board
– MAIN Board (Component Side) – .............................. 32
6-12. Printed Wiring Boards
– FM/MAIN (Conductor Side) Boards – ....................... 33
6-13. Printed Wiring Board – FRONT Board – ...................... 34
6-14. Schematic Diagram – FRONT Board – ......................... 35
6-15. Printed Wiring Board
6-14. Schematic Diagram – FRONT Board – ......................... 35
6-15. Printed Wiring Board
– MONITOR Board (Component Side) – ...................... 36
6-16. Printed Wiring Board
– MONITOR Board (Conductor Side) – ........................ 37
6-17. Schematic Diagram – MONITOR Board (1/3) – .......... 38
6-18. Schematic Diagram – MONITOR Board (2/3) – .......... 39
6-19. Schematic Diagram – MONITOR Board (3/3) – .......... 40
6-20. Printed Wiring Boards – ANGLE/KEY Boards – ......... 42
6-21. Schematic Diagram – ANGLE/KEY Boards – ............. 43
6-22. Printed Wiring Board – MOTOR Board – ..................... 44
6-23. Schematic Diagram – MOTOR Board – ....................... 45
6-24. Printed Wiring Boards – PULSE/SWITCH Boards – ... 46
6-25. Schematic Diagram – PULSE/SWITCH Boards – ........ 46
6-26. IC Pin Function Description ........................................... 52
6-18. Schematic Diagram – MONITOR Board (2/3) – .......... 39
6-19. Schematic Diagram – MONITOR Board (3/3) – .......... 40
6-20. Printed Wiring Boards – ANGLE/KEY Boards – ......... 42
6-21. Schematic Diagram – ANGLE/KEY Boards – ............. 43
6-22. Printed Wiring Board – MOTOR Board – ..................... 44
6-23. Schematic Diagram – MOTOR Board – ....................... 45
6-24. Printed Wiring Boards – PULSE/SWITCH Boards – ... 46
6-25. Schematic Diagram – PULSE/SWITCH Boards – ........ 46
6-26. IC Pin Function Description ........................................... 52
7.
EXPLODED VIEWS
7-1. Front Panel Section ......................................................... 61
7-2. Case (Upper) Assy Section ............................................. 62
7-3. Open Close Motor Section .............................................. 63
7-4. Case (Lower) Assy Section ............................................. 64
7-5. Monitor Section ............................................................... 65
7-2. Case (Upper) Assy Section ............................................. 62
7-3. Open Close Motor Section .............................................. 63
7-4. Case (Lower) Assy Section ............................................. 64
7-5. Monitor Section ............................................................... 65
8.
ELECTRICAL PARTS LIST
............................... 66
TABLE OF CONTENTS
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Connection box
Inputs
Video/audio
(Sony bus compatible, 1)
BUS control input connector (1)
Video/audio (2)
Video/audio (2)
Outputs
Video/audio (1)
Connection to main unit
Dedicated 22-pin connector
Dimensions
Approx. 136
×
77
×
30 mm
(W
×
H
×
D)
Mass
Approx. 260 g
Design and specifications are subject to
change without notice.
change without notice.
Ver 1.1
3
XAV-7W
SECTION 1
SERVICING NOTES
OPENING AND CLOSING OF THE MONITOR IN
AN ELECTRIC INTERRUPTION STATE
AN ELECTRIC INTERRUPTION STATE
In the state of electric interruption, if a monitor is opened and
closed by force, it will became the cause of failure.
Please open and close a monitor at the time of repair after the
following procedure decomposes and removing a motor.
closed by force, it will became the cause of failure.
Please open and close a monitor at the time of repair after the
following procedure decomposes and removing a motor.
1) Front Panel Assy (Disassembly page 9)
2) Case (Upper) Assy (Disassembly page 10)
3) Motor Assy (Monitor Open/Close) (M701)
2) Case (Upper) Assy (Disassembly page 10)
3) Motor Assy (Monitor Open/Close) (M701)
Note:
Follow the disassembly procedure in the numerical order given.
1
five screws (M2
×
2.3)
3
three screws (M2
×
2.3)
6
Open and close a monitor after lifting
a motor assy (monitor open/close) (M701).
a motor assy (monitor open/close) (M701).
motor assy (monitor open/close) (M701)
3
screw (M2
×
2.3)
2
cover
4
lug
5
4
XAV-7W
JIG ON REPAIRING
When repairing this set, etc., connect the extension cable as the figure shown below.
extension cable
(LCD unit – monitor board)
(Part No. J-2502-051-1)
(LCD unit – monitor board)
(Part No. J-2502-051-1)
extension cable
(main board – monitor board)
(Part No. J-2502-056-3)
(main board – monitor board)
(Part No. J-2502-056-3)
extension cable
(monitor board – monitor ground plate)
(Part No. J-2502-056-4)
(monitor board – monitor ground plate)
(Part No. J-2502-056-4)
extension cable
(7 inch monitor back light – monitor board)
(Part No. J-2502-051-3)
(7 inch monitor back light – monitor board)
(Part No. J-2502-051-3)
connect the earth
5
XAV-7W
SECTION 2
GENERAL
This section is extracted from
instruction manual.
instruction manual.
8
Location of Controls
Main unit
Monitor closed
1
3
2
4
5
6
7
8
9
0
qa
1
DISC –/+ buttons
2
Reset button
3
Sensor for card remote commander
4
VOL (volume adjust) –/+ buttons
5
SEEK/AMS –/+ buttons
1
ANGLE (monitor angle adjust) –/+ buttons
2
Sensor for card remote commander
6
Display window
7
OFF (Standby/Power off) button*
8
OPEN/CLOSE button
9
TA button
0
MODE button
qa
SOURCE (Power on/Radio/CD/MD/VIDEO) button
Monitor opened up
1
2
* Warning when installing in a car without an ACC (accessory) position on the ignition key
After turning off the ignition, be sure to press OFF on the unit for 2 seconds to turn off the clock display.
Otherwise, the clock display does not turn off and this causes battery drain.
Otherwise, the clock display does not turn off and this causes battery drain.
9
Card remote commander
The unit can be operated with the card remote commander. For safety, stop the car before
using the card remote commander, or have a passenger operate it.
using the card remote commander, or have a passenger operate it.
1
2
3
4
5
6
7
8
9
0
qa
qd
qs
qf
qg
1
DSPL (display mode change/programme type)
button
2
Number buttons
3
DSO button
4
MENU button
5
SOURCE (Power on/Radio/CD/MD/VIDEO) button
6
B/b SEEK/AMS –/+ buttons
7
SOUND button
8
OFF (Standby/Power off) button
9
VOL (volume adjust) +/– buttons
0
EQ7 button
qa
MODE button
qs
LIST button
qd
V/v DISC +/– buttons
qf
ENTER button
qg
ATT button
Note
If the unit is turned off by pressing OFF for 2 seconds, it cannot be operated with the card remote commander unless
SOURCE on the unit is pressed to activate the unit first.
If the unit is turned off by pressing OFF for 2 seconds, it cannot be operated with the card remote commander unless
SOURCE on the unit is pressed to activate the unit first.
Tip
See “Replacing the lithium battery” for details on how to replace the battery (page 46).
See “Replacing the lithium battery” for details on how to replace the battery (page 46).
5
Installation angle
The unit should be installed within an
angle of 25 degrees from horizontal. If
this angle is exceeded, the monitor may
not open up or retract properly.
The unit should be installed within an
angle of 25 degrees from horizontal. If
this angle is exceeded, the monitor may
not open up or retract properly.
Note
Keep the units and connection cables
apart.
The Media Center main unit and the
connection box 1 should not be in close
proximity.
Keep the units and connection cables
apart.
The Media Center main unit and the
connection box 1 should not be in close
proximity.
1
Installing the Main Unit
Before installation
This unit is designed to be completely safe, but if not installed
correctly, it can cause accidents. Be sure to verify the following
points before installation.
Install the main unit to the in-dash location, and the connection
box under the navigator’s seat, etc.
• If the monitor in the opened position is close to a air-
correctly, it can cause accidents. Be sure to verify the following
points before installation.
Install the main unit to the in-dash location, and the connection
box under the navigator’s seat, etc.
• If the monitor in the opened position is close to a air-
conditioning outlet, the outlet should be closed.
• Install the unit so that the monitor when opened up will not
block access to the hazard switch or other important controls.
• Do not install the unit (monitor) in locations which may be
subject to excessively low or high temperatures. (Otherwise the
unit may be deformed and the LCD may be damaged.)
Exposure to direct sunlight can also lead to high temperatures
and should be avoided.
unit may be deformed and the LCD may be damaged.)
Exposure to direct sunlight can also lead to high temperatures
and should be avoided.
Selecting the installation location
1
Set the ignition key to OFF or remove it.
2
Place the units in their intended mounting
locations to check the cable length and monitor
installation conditions.
locations to check the cable length and monitor
installation conditions.
6
Cluster panel dimensions
25.5
17.3
6.2
22.5
25
33.6
44.7
55.7
20.6
18
171
175.4
Installation procedure precautions
• Perform the installation carefully. Dropping the unit or
otherwise subjecting it to strong impact or force may deform
the chassis, resulting in failure of the monitor loading
mechanism or other defects.
the chassis, resulting in failure of the monitor loading
mechanism or other defects.
T/N
T/N T/N
T
T
T
N
N
N
• To allow for proper opening and closing of the monitor, there
must be a clearance of at least 147 mm between the closest
position of the shift lever and the mounting surface for the unit.
position of the shift lever and the mounting surface for the unit.
• In some cases, the shift lever may touch the monitor when
moved to a certain position. Make sure that there is no
obstruction to driving operations.
obstruction to driving operations.
• When installing this unit together with other car audio
equipment (single DIN slot size) in a stacked configuration,
install the Media Center main unit on top.
install the Media Center main unit on top.
Shift lever
At least 147 mm
from mounting
surface
from mounting
surface
Note
If the installation dimensions shown at
right are not observed, the monitor may
not open up smoothly. If this happens,
check the installation once more and
modify the cluster panel where the
dimension requirements are not met. For
some car models, a separately available
mounting kit may be required.
(For details, please consult your dealer.)
If the installation dimensions shown at
right are not observed, the monitor may
not open up smoothly. If this happens,
check the installation once more and
modify the cluster panel where the
dimension requirements are not met. For
some car models, a separately available
mounting kit may be required.
(For details, please consult your dealer.)
Center line
Unit: mm