Sony CDX-GT120 / CDX-GT220 / CDX-GT22W Service Manual ▷ View online
2
CDX-GT22W/GT120/GT220
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
0
OR DOTTED LINE
WITH MARK
0
ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
If the optical pick-up block is defective, please replace the whole
optical pick-up block.
Never turn the semi-fixed resistor located at the side of optical pick-
up block.
optical pick-up block.
Never turn the semi-fixed resistor located at the side of optical pick-
up block.
SERVICE NOTES
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
other than those specified herein may result in hazardous
radiation exposure.
Power requirements
12 V DC car battery (negative ground)
Dimensions
Approx. 178
×
50
×
179 mm
(7
1/8
×
2
×
7
1/8
in.) (w/h/d)
Mounting dimensions
Approx. 182
×
53
×
162 mm
(7
1/4
×
2
1/8
×
6
1/2
in.) (w/h/d)
Mass
Approx. 1.2 kg (2 lb. 11 oz.)
Supplied accessories
Parts for installation and connections (1 set)
Design and specifications are subject to change without
notice.
notice.
optical pick-up
semi-fixed resistor
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE
0
SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
Notes on Chip Component Replacement
•
Never reuse a disconnected chip component.
•
Notice that the minus side of a tantalum capacitor may be damaged
by heat.
by heat.
TEST DISCS
Please use the following test discs for the check on the CD section.
YDES-18 (Part No. 3-702-101-01)
PATD-012 (Part No. 4-225-203-01)
PATD-012 (Part No. 4-225-203-01)
3
CDX-GT22W/GT120/GT220
•
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than
• Unleaded solder melts at a temperature about 40°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C.
Caution: The printed pattern (copper foil) may peel away if the
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
• CD Playback
You can play CD-DA (also containing CD TEXT) and CD-R/
CD-RW (MP3/WMA files).
CD-RW (MP3/WMA files).
Type of discs
Label on the disc
CD-DA
MP3
*
WMA
*
* CDX-GT22W/GT220 only
TABLE OF CONTENTS
1.
SERVICE NOTE
........................................................
4
2.
GENERAL
Location of Controls ........................................................
5
Connections .....................................................................
5
3.
DISASSEMBLY
3-1.
Sub Panel Assy ................................................................
8
3-2.
CD Mechanism Block .....................................................
8
3-3.
Main Board ......................................................................
9
3-4.
Servo Board .....................................................................
9
3-5.
Chassis (T) Sub Assy ....................................................... 10
3-6.
Roller Arm Assy .............................................................. 10
3-7.
Chassis (OP) Assy ........................................................... 11
3-8.
Chucking Arm Sub Assy ................................................. 11
3-9.
Sled Motor Assy .............................................................. 12
3-10. Optical Pick-up Section ................................................... 13
3-11. Optical Pick-up ................................................................ 13
3-11. Optical Pick-up ................................................................ 13
4.
DIAGNOSIS FUNCTION
........................................ 14
5.
DIAGRAMS
5-1.
Block Diagram –Main Section– ...................................... 17
5-2.
Block Diagram –Display Section– .................................. 18
5-3.
Printed Wiring Board –Main Section– ............................ 19
5-4.
Schematic Diagram –Main Section (1/4)– ...................... 20
5-5.
Schematic Diagram –Main Section (2/4)– ...................... 21
5-6.
Schematic Diagram –Main Section (3/4)– ...................... 22
5-7.
Schematic Diagram –Main Section (4/4)– ...................... 23
5-8.
Printed Wiring Board –Key Section– .............................. 24
5-9.
Schematic Diagram –Key Section– ................................. 25
6.
EXPLODED VIEWS
6-1.
Main Section .................................................................... 29
6-2.
Front Panel Section ......................................................... 30
6-3.
CD Mechanism Section (MG-101TC-188//C) ................ 31
7.
ELECTRICAL PARTS LIST
.................................. 32
4
CDX-GT22W/GT120/GT220
SECTION 1
SERVICE NOTE
SERVO BOARD
CN2
CN2
MAIN BOARD
CNP301
CNP301
J-2502-076-1
EXTENSION CABLE AND SERVICE POSITION
When repairing or servicing this set, connect the jig (extension cable)
as shown below.
as shown below.
• Connect the MAIN board (CNP301) and the SERVO board (CN2)
with the extension cable (Part No. J-2502-076-1).
NOTE FOR REPLACEMENT OF THE SERVO BOARD
When repairing, the complete SERVO board (A-1201-631-A) should
be replaced since any parts in the SERVO board cannot be repaired.
be replaced since any parts in the SERVO board cannot be repaired.
NOTE FOR REPLACEMENT OF THE AUX JACK (J901)
To replace the AUX jack requires alignment.
1. Insert the AUX jack into the KEY board.
2. Place the KEY board on the front panel.
3. Solder the three terminals of the jack.
1. Insert the AUX jack into the KEY board.
2. Place the KEY board on the front panel.
3. Solder the three terminals of the jack.
KEY board
front panel
AUX jack
5
CDX-GT22W/GT120/GT220
SECTION 2
GENERAL
• LOCATION OF CONTROL
• CONNECTIONS
This section is extracted
from instruction manual.
from instruction manual.
Connection example
Notes (
2
-A)
•
Be sure to connect the ground (earth) lead before connecting
the amplifi er.
the amplifi er.
•
The alarm will only sound if the built-in amplifi er is used.
Tips (
2
-B)
•
When connecting only a single CD/MD changer or other
optional device, connect directly to this unit.
optional device, connect directly to this unit.
•
For connecting two or more CD/MD changers or other
optional devices, the source selector XA-C40 (not supplied) is
necessary.
optional devices, the source selector XA-C40 (not supplied) is
necessary.
Exemple de raccordement
Remarques (
2
-A)
•
Raccordez d’abord le câble de mise à la masse avant de
raccorder l’amplifi cateur.
raccorder l’amplifi cateur.
•
L’alarme est émise uniquement lorsque l’amplifi cateur intégré
est utilisé.
est utilisé.
Conseils (
2
-B)
•
En cas de raccordement d’un seul changeur de CD/MD
uniquement ou d’autres appareils en option, raccordez-le/les
directement à cet appareil.
uniquement ou d’autres appareils en option, raccordez-le/les
directement à cet appareil.
•
Le sélecteur de source XA-C40 (non fourni) est nécessaire
pour raccorder deux changeurs de CD/MD ou plus ou d’autres
appareils en option.
pour raccorder deux changeurs de CD/MD ou plus ou d’autres
appareils en option.
A
B
AUDIO OUT REAR
*
AUDIO OUT FRONT
AUDIO OUT REAR
*
AUDIO OUT FRONT
BUS AUDIO IN
BUS CONTROL IN
Source selector
*
Sélecteur de source
*
XA-C40
*
not supplied
non fourni
*
AUDIO OUT SUB/REAR
CDX-GT320/GT32W
CDX-GT320/GT32W
*
AUDIO OUT SUB/REAR
CDX-GT320/GT32W
7
J
DSPL (display)/SCRL (scroll) button
(CDX-GT320/GT32W/GT220/GT22W)
page 8
(CDX-GT320/GT32W/GT220/GT22W)
page 8
To change display items (press); scroll the
display item (press and hold).
display item (press and hold).
DSPL (display) button (CDX-GT120/
GT12W)
GT12W)
page 8
To change display items.
K
SEEK –/+ buttons
CD:
To skip tracks (press); skip tracks
continuously (press, then press again within
about 1 second and hold); reverse/fast-
forward a track (press and hold).
Radio:
To tune in stations automatically (press); find
a station manually (press and hold).
To skip tracks (press); skip tracks
continuously (press, then press again within
about 1 second and hold); reverse/fast-
forward a track (press and hold).
Radio:
To tune in stations automatically (press); find
a station manually (press and hold).
L
MODE button page 8
To select the radio band (FM/AM)*.
M
BTM/CAT button (CDX-GT320/GT32W)
page 8
page 8
To start the BTM function (press and hold).
BTM button (CDX-GT220/GT22W/
GT120/GT12W)
GT120/GT12W)
page 8
To start the BTM function (press and hold).
N
RESET button
(located behind the front
panel)
(CDX-GT320/GT32W only)
page 5
O
Number buttons
CD:
(1)
(1)
/
(2):
ALBM –/+
(during MP3/WMA
playback)
(CDX-GT320/GT32W/GT220/
GT22W)
To skip albums (press); skip albums
continuously (press and hold).
continuously (press and hold).
(3):
REP page 8
(4):
SHUF page 8
(6):
PAUSE
To pause playback of a CD on this unit.
To cancel, press again.
To cancel, press again.
Radio:
To receive stored stations (press); store
stations (press and hold).
To receive stored stations (press); store
stations (press and hold).
P
Receptor for the card remote
commander (CDX-GT320/GT32W/
GT220/GT22W only)
commander (CDX-GT320/GT32W/
GT220/GT22W only)
The following buttons on the card remote
commander have also different buttons/functions
from the unit. Remove the insulation film before
use (page 5) (CDX-GT320/GT32W only).
commander have also different buttons/functions
from the unit. Remove the insulation film before
use (page 5) (CDX-GT320/GT32W only).
qj <
(
.
)/
,
(
>
) buttons
To control CD/radio, the same as (SEEK)
–/+ on the unit.
Setup, sound setting, etc., can be operated by
< ,.
–/+ on the unit.
Setup, sound setting, etc., can be operated by
< ,.
qk
DSPL (display) button
To change display items.
ql
VOL (volume) +/– button
To adjust volume.
w;
ATT (attenuate) button
To attenuate the sound. To cancel, press
again.
again.
wa
SEL (select) button
The same as the select button on the unit.
ws M
(+)/
m
(–) buttons
To control CD, the same as (1)/(2) (ALBM
–/+) on the unit.
Setup, sound setting, etc., can be operated by
M m.
–/+) on the unit.
Setup, sound setting, etc., can be operated by
M m.
wd
SCRL (scroll) button
To scroll the display item.
wf
Number buttons
To receive stored stations (press); store
stations (press and hold).
stations (press and hold).
*
In the case of a CD/MD changer or SAT tuner being
connected; when
connected; when
(SOURCE)
is pressed, the
connected device (“MD,” “XM” or “SR”) will appear in
the display, depending on which device is
connected. Furthermore, if
the display, depending on which device is
connected. Furthermore, if
(MODE)
is pressed, you
can switch the changer, or SAT tuner band (CDX-
GT320/GT32W only).
GT320/GT32W only).
Note
If the unit is turned off and the display disappears, it
cannot be operated with the card remote commander
unless
If the unit is turned off and the display disappears, it
cannot be operated with the card remote commander
unless
(SOURCE)
on the unit is pressed, or a disc is
inserted to activate the unit first.
6
Location of controls and basic operations
Main unit
This section contains instructions on the location
of controls and basic operations.
For details, see the respective pages.
For optional device (CD/MD changer, etc.)
operation, see “Using optional equipment” on
page 10. The corresponding buttons on the card
remote commander control the same functions as
those on the unit.
of controls and basic operations.
For details, see the respective pages.
For optional device (CD/MD changer, etc.)
operation, see “Using optional equipment” on
page 10. The corresponding buttons on the card
remote commander control the same functions as
those on the unit.
A
OFF button
To power off; stop the source.
B
EQ3 (equalizer) button page 9
To select an equalizer type (XPLOD,
VOCAL, EDGE, CRUISE, SPACE,
GRAVITY, CUSTOM or OFF).
VOCAL, EDGE, CRUISE, SPACE,
GRAVITY, CUSTOM or OFF).
C
Volume control dial/select button
page 9
page 9
To adjust volume (rotate); select setup items
(press and rotate).
(press and rotate).
D
SOURCE button
To power on; change the source* (Radio/CD/
AUX).
AUX).
E
Disc slot
Insert the disc (label side up), playback
starts.
starts.
F
Display window
G
AUX input jack page 10
To connect a portable audio device.
H Z
(eject) button
To eject the disc.
I
(front panel release) button page 5
SEEK
SEEK
PAUSE
REP
SHUF
EQ3
DSPL
OFF
BTM
PUSH SELECT
1
6
2
3
5
4
MODE
SOURCE
AUX
1
qa qs
q;
9
2
qd
qh
qg
4
5
8
6
7
3
qf