DOWNLOAD Sony CDX-GT120 / CDX-GT220 / CDX-GT22W Service Manual ↓ Size: 3.59 MB | Pages: 38 in PDF or view online for FREE

Model
CDX-GT120 CDX-GT220 CDX-GT22W
Pages
38
Size
3.59 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
cdx-gt120-cdx-gt220-cdx-gt22w.pdf
Date

Sony CDX-GT120 / CDX-GT220 / CDX-GT22W Service Manual ▷ View online

2
CDX-GT22W/GT120/GT220
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  
0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
If the optical pick-up block is defective, please replace the whole
optical pick-up block.
Never turn the semi-fixed resistor located at the side of optical pick-
up block.
SERVICE NOTES
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
Power requirements
12 V DC car battery (negative ground)
Dimensions
Approx. 178 
×
 50 
×
 179 mm
(7
 1/8
 
×
 2 
×
 7
 1/8
 in.) (w/h/d)
Mounting dimensions
Approx. 182 
×
 53 
×
 162 mm
(7
 1/4
 
×
 2
 1/8
 
×
 6
 1/2
 in.) (w/h/d)
Mass
Approx. 1.2 kg (2 lb. 11 oz.)
Supplied accessories
Parts for installation and connections (1 set)
Design and specifications are subject to change without
notice.
optical pick-up
semi-fixed resistor
ATTENTION AU COMPOSANT AYANT RAPPORT
 À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 
0
 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE  DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
Notes on Chip Component Replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be damaged
by heat.
TEST DISCS
Please use the following test discs for the check on the CD section.
YDES-18 (Part No. 3-702-101-01)
PATD-012 (Part No. 4-225-203-01)
3
CDX-GT22W/GT120/GT220
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
 : LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
• CD Playback
You can play CD-DA (also containing CD TEXT) and CD-R/
CD-RW (MP3/WMA files).
Type of discs
Label on the disc
CD-DA
MP3
*
WMA
*
* CDX-GT22W/GT220 only
TABLE OF CONTENTS
1.
SERVICE NOTE
........................................................
4
2.
GENERAL
Location of Controls ........................................................
5
Connections .....................................................................
5
3.
DISASSEMBLY
3-1.
Sub Panel Assy ................................................................
8
3-2.
CD Mechanism Block .....................................................
8
3-3.
Main Board ......................................................................
9
3-4.
Servo Board .....................................................................
9
3-5.
Chassis (T) Sub Assy ....................................................... 10
3-6.
Roller Arm Assy .............................................................. 10
3-7.
Chassis (OP) Assy ........................................................... 11
3-8.
Chucking Arm Sub Assy ................................................. 11
3-9.
Sled Motor Assy .............................................................. 12
3-10. Optical Pick-up Section ................................................... 13
3-11. Optical Pick-up ................................................................ 13
4.
DIAGNOSIS FUNCTION
........................................ 14
5.
DIAGRAMS
5-1.
Block Diagram –Main Section– ...................................... 17
5-2.
Block Diagram –Display Section– .................................. 18
5-3.
Printed Wiring Board –Main Section– ............................ 19
5-4.
Schematic Diagram –Main Section (1/4)– ...................... 20
5-5.
Schematic Diagram –Main Section (2/4)– ...................... 21
5-6.
Schematic Diagram –Main Section (3/4)– ...................... 22
5-7.
Schematic Diagram –Main Section (4/4)– ...................... 23
5-8.
Printed Wiring Board –Key Section– .............................. 24
5-9.
Schematic Diagram –Key Section– ................................. 25
6.
EXPLODED VIEWS
6-1.
Main Section .................................................................... 29
6-2.
Front Panel Section ......................................................... 30
6-3.
CD Mechanism Section (MG-101TC-188//C) ................ 31
7.
ELECTRICAL PARTS LIST
.................................. 32
4
CDX-GT22W/GT120/GT220
SECTION 1
SERVICE NOTE
SERVO BOARD
CN2
MAIN BOARD
CNP301
J-2502-076-1
EXTENSION CABLE AND SERVICE POSITION
When repairing or servicing this set, connect the jig (extension cable)
as shown below.
• Connect the MAIN board (CNP301) and the SERVO board (CN2)
with the extension cable (Part No. J-2502-076-1).
NOTE FOR REPLACEMENT OF THE SERVO BOARD
When repairing, the complete SERVO board (A-1201-631-A) should
be replaced since any parts in the SERVO board cannot be repaired.
NOTE FOR REPLACEMENT OF THE AUX JACK (J901)
To replace the AUX jack requires alignment.
1. Insert the AUX jack into the KEY board.
2. Place the KEY board on the front panel.
3. Solder the three terminals of the jack.
KEY board
front panel
AUX jack
5
CDX-GT22W/GT120/GT220
SECTION 2
GENERAL
• LOCATION OF CONTROL
• CONNECTIONS
This section is extracted
from instruction manual.
Connection example  
Notes (
2
-A)
Be sure to connect the ground (earth) lead before connecting 
the amplifi er.
The alarm will only sound if the built-in amplifi er is used.
Tips (
2
-B)
When connecting only a single CD/MD changer or other 
optional device, connect directly to this unit.
For connecting two or more CD/MD changers or other 
optional devices, the source selector XA-C40 (not supplied) is 
necessary.
Exemple de raccordement  
Remarques (
2
-A)
Raccordez d’abord le câble de mise à la masse avant de 
raccorder l’amplifi cateur.
L’alarme est émise uniquement lorsque l’amplifi cateur intégré 
est utilisé.
Conseils (
2
-B)
En cas de raccordement d’un seul changeur de CD/MD 
uniquement ou d’autres appareils en option, raccordez-le/les 
directement à cet appareil.
Le sélecteur de source XA-C40 (non fourni) est nécessaire 
pour raccorder deux changeurs de CD/MD ou plus ou d’autres 
appareils en option.
A
B
AUDIO OUT REAR
*
AUDIO OUT FRONT
AUDIO OUT REAR
*
AUDIO OUT FRONT
BUS AUDIO IN
BUS CONTROL IN
Source selector
*
Sélecteur de source
*
XA-C40
*
 not supplied
  non fourni
*
 AUDIO OUT SUB/REAR
CDX-GT320/GT32W 
CDX-GT320/GT32W 
*
 AUDIO OUT SUB/REAR
CDX-GT320/GT32W 
7
J
DSPL (display)/SCRL (scroll) button 
(CDX-GT320/GT32W/GT220/GT22W)  
page 8
To change display items (press); scroll the 
display item (press and hold). 
DSPL (display) button (CDX-GT120/
GT12W)
  
page 8
To change display items.
K
SEEK –/+ buttons
CD:
To skip tracks (press); skip tracks 
continuously (press, then press again within 
about 1 second and hold); reverse/fast-
forward a track (press and hold).
Radio:
To tune in stations automatically (press); find 
a station manually (press and hold).
L
MODE button  page 8
To select the radio band (FM/AM)*.
M
BTM/CAT button (CDX-GT320/GT32W)  
page 8
To start the BTM function (press and hold).
BTM button (CDX-GT220/GT22W/
GT120/GT12W)
  
page 8
To start the BTM function (press and hold).
N
RESET button
 (located behind the front 
panel)
 (CDX-GT320/GT32W only)  
page 5
O
Number buttons
CD:
(1)
/
(2): 
ALBM –/+ 
(during MP3/WMA 
playback)
 (CDX-GT320/GT32W/GT220/
GT22W)
To skip albums (press); skip albums 
continuously (press and hold).
(3): 
REP  page 8
(4): 
SHUF  page 8
(6): 
PAUSE
To pause playback of a CD on this unit. 
To cancel, press again.
Radio:
To receive stored stations (press); store 
stations (press and hold).
P
Receptor for the card remote 
commander (CDX-GT320/GT32W/
GT220/GT22W only)
The following buttons on the card remote 
commander have also different buttons/functions 
from the unit. Remove the insulation film before 
use (page 5) (CDX-GT320/GT32W only).
qj <
 (
.
)/
,
 (
>
) buttons
To control CD/radio, the same as (SEEK) 
–/+ on the unit.
Setup, sound setting, etc., can be operated by 
< ,.
qk
DSPL (display) button
To change display items.
ql
VOL (volume) +/– button
To adjust volume.
w;
ATT (attenuate) button
To attenuate the sound. To cancel, press 
again.
wa
SEL (select) button
The same as the select button on the unit.
ws M
 (+)/
m
 (–) buttons
To control CD, the same as (1)/(2) (ALBM 
–/+) on the unit.
Setup, sound setting, etc., can be operated by 
M m.
wd
SCRL (scroll) button
To scroll the display item.
wf
Number buttons
To receive stored stations (press); store 
stations (press and hold).
*
In the case of a CD/MD changer or SAT tuner being 
connected; when 
(SOURCE)
 is pressed, the 
connected device (“MD,” “XM” or “SR”) will appear in 
the display, depending on which device is 
connected. Furthermore, if 
(MODE)
 is pressed, you 
can switch the changer, or SAT tuner band (CDX-
GT320/GT32W only).
Note
If the unit is turned off and the display disappears, it 
cannot be operated with the card remote commander 
unless 
(SOURCE)
 on the unit is pressed, or a disc is 
inserted to activate the unit first.
6
Location of controls and basic operations
Main unit
This section contains instructions on the location 
of controls and basic operations.
For details, see the respective pages.
For optional device (CD/MD changer, etc.) 
operation, see “Using optional equipment” on 
page 10. The corresponding buttons on the card 
remote commander control the same functions as 
those on the unit.
A
OFF button
To power off; stop the source.
B
EQ3 (equalizer) button  page 9
To select an equalizer type (XPLOD, 
VOCAL, EDGE, CRUISE, SPACE, 
GRAVITY, CUSTOM or OFF).
C
Volume control dial/select button  
page 9
To adjust volume (rotate); select setup items 
(press and rotate).
D
SOURCE button
To power on; change the source* (Radio/CD/
AUX).
E
Disc slot
Insert the disc (label side up), playback 
starts.
F
Display window
G
AUX input jack  page 10
To connect a portable audio device.
H Z 
(eject) button
To eject the disc.
I
 (front panel release) button  page 5
SEEK
SEEK
PAUSE
REP
SHUF
EQ3
DSPL
OFF
BTM
PUSH SELECT
1
6
2
3
5
4
MODE
SOURCE
AUX
1
qa qs
q;
9
2
qd
qh
qg
4
5
8
6
7
3
qf
Page of 38
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Sony CDX-GT120 / CDX-GT220 / CDX-GT22W Service Manual ▷ Download

  • DOWNLOAD Sony CDX-GT120 / CDX-GT220 / CDX-GT22W Service Manual ↓ Size: 3.59 MB | Pages: 38 in PDF or view online for FREE
  • Here you can View online or download the Service Manual for the Sony CDX-GT120 / CDX-GT220 / CDX-GT22W in PDF for free, which will help you to disassemble, recover, fix and repair Sony CDX-GT120 / CDX-GT220 / CDX-GT22W Car Audio. Information contained in Sony CDX-GT120 / CDX-GT220 / CDX-GT22W Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.