CDX-GT120, CDX-GT220, CDX-GT22W — Sony Car Audio Service Manual (repair manual)

Model
CDX-GT120 CDX-GT220 CDX-GT22W
Pages
38
Size
3.59 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
cdx-gt120-cdx-gt220-cdx-gt22w.pdf
Date

View Sony CDX-GT120 / CDX-GT220 / CDX-GT22W Service Manual online

SERVICE MANUAL
Sony Corporation
eVehicle Division
Published by Sony Techno Create Corporation
US Model
CDX-GT22W/GT120/GT220
Canadian Model
CDX-GT22W
9-887-788-01
2007G04-1
© 2007. 07
Ver. 1.0  2007. 07
SPECIFICATIONS
CD player section
Signal-to-noise ratio
120 dB
Frequency response
10 – 20,000 Hz
Wow and flutter
Below measurable limit
Tuner section
FM
Tuning range
87.5 – 107.9 MHz
Antenna terminal
External antenna connector
Intermediate frequency 10.7 MHz/450 kHz
Usable sensitivity
9 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
67 dB (stereo), 69 dB (mono)
Harmonic distortion at 1 kHz
0.5% (stereo), 0.3% (mono)
Separation
35 dB at 1 kHz
Frequency response
30 – 15,000 Hz
AM
Tuning range
530 – 1,710 kHz
Antenna (aerial) terminal
External antenna (aerial) connector
Intermediate frequency 10.7 MHz/450 kHz
Sensitivity
30 µV
Power amplifier section
Outputs
Speaker outputs (sure seal connectors)
Speaker impedance
4 – 8 ohms
Maximum power output
52 W 
×
 4 (at 4 ohms)
General
Output
Audio outputs terminal Sub/Rear switchable
Power antenna (aerial) relay control terminal
Power amplifier control terminal
Inputs
Antenna (aerial) input terminal
AUX input jack (stereo mini jack)
Tone controls
Low: ±10 dB at 60 Hz (XPLOD)
Mid: ±10 dB at 1 kHz (XPLOD)
High: ±10 dB at 10 kHz (XPLOD)
Loudness
+4 dB at 100 Hz
+2 dB at 10 kHz
• The tuner and CD sections have no adjustments.
Model Name Using Similar Mechanism
NEW
CD Drive Mechanism Type
MG-101TC-188//Q
Optical Pick-up Name
DAX-25A
– Continued on next page –
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
23.2 watts per channel minimum continuous average power into
4 ohms, 4 channels driven from 20 Hz to 20 kHz with no more
than 5% total harmonic distortion.
FM/AM COMPACT DISC PLAYER
CDX-GT22W/GT120/GT220
(Photo: CDX-GT22W)
2
CDX-GT22W/GT120/GT220
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  
0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
If the optical pick-up block is defective, please replace the whole
optical pick-up block.
Never turn the semi-fixed resistor located at the side of optical pick-
up block.
SERVICE NOTES
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
Power requirements
12 V DC car battery (negative ground)
Dimensions
Approx. 178 
×
 50 
×
 179 mm
(7
 1/8
 
×
 2 
×
 7
 1/8
 in.) (w/h/d)
Mounting dimensions
Approx. 182 
×
 53 
×
 162 mm
(7
 1/4
 
×
 2
 1/8
 
×
 6
 1/2
 in.) (w/h/d)
Mass
Approx. 1.2 kg (2 lb. 11 oz.)
Supplied accessories
Parts for installation and connections (1 set)
Design and specifications are subject to change without
notice.
optical pick-up
semi-fixed resistor
ATTENTION AU COMPOSANT AYANT RAPPORT
 À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 
0
 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE  DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
Notes on Chip Component Replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be damaged
by heat.
TEST DISCS
Please use the following test discs for the check on the CD section.
YDES-18 (Part No. 3-702-101-01)
PATD-012 (Part No. 4-225-203-01)
3
CDX-GT22W/GT120/GT220
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
 : LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
• CD Playback
You can play CD-DA (also containing CD TEXT) and CD-R/
CD-RW (MP3/WMA files).
Type of discs
Label on the disc
CD-DA
MP3
*
WMA
*
* CDX-GT22W/GT220 only
TABLE OF CONTENTS
1.
SERVICE NOTE
........................................................
4
2.
GENERAL
Location of Controls ........................................................
5
Connections .....................................................................
5
3.
DISASSEMBLY
3-1.
Sub Panel Assy ................................................................
8
3-2.
CD Mechanism Block .....................................................
8
3-3.
Main Board ......................................................................
9
3-4.
Servo Board .....................................................................
9
3-5.
Chassis (T) Sub Assy ....................................................... 10
3-6.
Roller Arm Assy .............................................................. 10
3-7.
Chassis (OP) Assy ........................................................... 11
3-8.
Chucking Arm Sub Assy ................................................. 11
3-9.
Sled Motor Assy .............................................................. 12
3-10. Optical Pick-up Section ................................................... 13
3-11. Optical Pick-up ................................................................ 13
4.
DIAGNOSIS FUNCTION
........................................ 14
5.
DIAGRAMS
5-1.
Block Diagram –Main Section– ...................................... 17
5-2.
Block Diagram –Display Section– .................................. 18
5-3.
Printed Wiring Board –Main Section– ............................ 19
5-4.
Schematic Diagram –Main Section (1/4)– ...................... 20
5-5.
Schematic Diagram –Main Section (2/4)– ...................... 21
5-6.
Schematic Diagram –Main Section (3/4)– ...................... 22
5-7.
Schematic Diagram –Main Section (4/4)– ...................... 23
5-8.
Printed Wiring Board –Key Section– .............................. 24
5-9.
Schematic Diagram –Key Section– ................................. 25
6.
EXPLODED VIEWS
6-1.
Main Section .................................................................... 29
6-2.
Front Panel Section ......................................................... 30
6-3.
CD Mechanism Section (MG-101TC-188//C) ................ 31
7.
ELECTRICAL PARTS LIST
.................................. 32
4
CDX-GT22W/GT120/GT220
SECTION 1
SERVICE NOTE
SERVO BOARD
CN2
MAIN BOARD
CNP301
J-2502-076-1
EXTENSION CABLE AND SERVICE POSITION
When repairing or servicing this set, connect the jig (extension cable)
as shown below.
• Connect the MAIN board (CNP301) and the SERVO board (CN2)
with the extension cable (Part No. J-2502-076-1).
NOTE FOR REPLACEMENT OF THE SERVO BOARD
When repairing, the complete SERVO board (A-1201-631-A) should
be replaced since any parts in the SERVO board cannot be repaired.
NOTE FOR REPLACEMENT OF THE AUX JACK (J901)
To replace the AUX jack requires alignment.
1. Insert the AUX jack into the KEY board.
2. Place the KEY board on the front panel.
3. Solder the three terminals of the jack.
KEY board
front panel
AUX jack
Page of 38

Download Sony CDX-GT120 / CDX-GT220 / CDX-GT22W Service Manual (Repair Manual)

Here you can view online or download Sony CDX-GT120 / CDX-GT220 / CDX-GT22W Service Manual in pdf. This Service Manual can help you recover, restore, fix, disassemble and repair Sony CDX-GT120 / CDX-GT220 / CDX-GT22W Car Audio. Information contained in Sony CDX-GT120 / CDX-GT220 / CDX-GT22W service manual (repair manual) typically includes:

  • Disassembly, troubleshooting, programming, maintenance, remote, adjustment, installation and setup instructions.
  • Schematics, wiring and block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Parts list (bill of materials).