Sony CDX-GT110 / CDX-GT11W / CDX-GT160 / CDX-GT160S Service Manual ▷ View online
2
CDX-GT11W/GT110/GT160/GT160S
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
If the optical pick-up block is defective, please replace the whole
optical pick-up block.
Never turn the semi-fixed resistor located at the side of optical pick-
up block.
optical pick-up block.
Never turn the semi-fixed resistor located at the side of optical pick-
up block.
SERVICE NOTES
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
other than those specified herein may result in hazardous
radiation exposure.
Power amplifier section
Outputs
Outputs
Speaker outputs (sure seal connectors)
Speaker impedance
4 – 8 ohms
Maximum power output
45 W
× 4 (at 4 ohms) (CDX-GT110/GT160/
GT160S)
50 W
50 W
× 4 (at 4 ohms) (CDX-GT11W)
General
Output
Output
Power antenna (aerial) relay control terminal
Inputs
Antenna (aerial) input terminal
AUX input jack (stereo mini jack)
AUX input jack (stereo mini jack)
Tone controls
Low:
±10 dB at 100 Hz
High:
±10 dB at 10 kHz
Loudness
+9 dB at 100 Hz
+5 dB at 10 kHz
+5 dB at 10 kHz
Power requirements
12 V DC car battery (negative ground)
Dimensions
Approx. 178
× 50 × 179 mm
(7
1/8
× 2 × 7
1/8
in.) (w/h/d)
Mounting dimensions
Approx. 182
× 53 × 162 mm
(7
1/4
× 2
1/8
× 6
1/2
in.) (w/h/d)
Mass
Approx. 1.2 kg (2 lb. 11 oz.)
Supplied accessories
Parts for installation and connections (1 set)
Design and specifications are subject to change without
notice.
notice.
optical pick-up
semi-fixed resistor
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
Notes on Chip Component Replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged
by heat.
TEST DISCS
Please use the following test discs for the check on the CD section.
Please use the following test discs for the check on the CD section.
YDES-18 (Part No. 3-702-101-01)
PATD-012 (Part No. 4-225-203-01)
PATD-012 (Part No. 4-225-203-01)
Ver. 1.1
3
CDX-GT11W/GT110/GT160/GT160S
•
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40
• Unleaded solder melts at a temperature about 40
°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
This label is located on the bottom of the chassis.
• CD Playback
You can play CD-DA (also containing CD TEXT*) and CD-R/
CD-RW for audio use.
CD-RW for audio use.
* A CD TEXT disc is a CD-DA that includes information such as disc,
artist and track name.
• E, Mexican model
SERVO BOARD
CN2
CN2
MAIN BOARD
CNP301
CNP301
J-2502-076-1
EXTENSION CABLE AND SERVICE POSITION
When repairing or servicing this set, connect the jig (extension cable)
as shown below.
When repairing or servicing this set, connect the jig (extension cable)
as shown below.
• Connect the MAIN board (CNP301) and the SERVO board (CN2)
with the extension cable (Part No. J-2502-076-1).
Ver. 1.1
• Chinese model
4
CDX-GT11W/GT110/GT160/GT160S
TABLE OF CONTENTS
1.
GENERAL
Location of Controls (CDX-GT11W) .............................
5
Connections (CDX-GT11W) ..........................................
5
Location of Controls (CDX-GT110) ...............................
7
Connections (CDX-GT110) ............................................
7
Location of Controls (CDX-GT160/GT160S) ................
9
Connections (CDX-GT160/GT160S) ..............................
9
2.
DISASSEMBLY
2-1.
Sub Panel (LCD) Assy .................................................... 12
2-2.
CD Mechanism Block ..................................................... 12
2-3.
Main Board ...................................................................... 13
2-4.
Servo Board ..................................................................... 13
2-5.
Chassis (T) Sub Assy ....................................................... 14
2-6.
Roller Arm Assy .............................................................. 14
2-7.
Chassis (OP) Assy ........................................................... 15
3.
DIAGNOSIS FUNCTION
........................................ 16
4.
DIAGRAMS
4-1.
Block Diagram –Main Section– ...................................... 19
4-2.
Block Diagram –Display Section– .................................. 20
4-3.
Printed Wiring Board –Main Section– ............................ 21
4-4.
Schematic Diagram –Main Section (1/3)– ...................... 22
4-5.
Schematic Diagram –Main Section (2/3)– ...................... 23
4-6.
Schematic Diagram –Main Section (3/3)– ...................... 24
4-7.
Printed Wiring Board –Key Section– .............................. 25
4-8.
Schematic Diagram –Key Section– ................................. 26
5.
EXPLODED VIEWS
5-1.
Main Section .................................................................... 31
5-2.
Front Panel Section ......................................................... 32
5-3.
CD Mechanism Section ................................................... 33
6.
ELECTRICAL PARTS LIST
.................................. 34
NOTE FOR REPLACEMENT OF THE SERVO BOARD
When repairing, the complete SERVO board (A-1177-201-A) should
be replaced since any parts in the SERVO board cannot be repaired.
When repairing, the complete SERVO board (A-1177-201-A) should
be replaced since any parts in the SERVO board cannot be repaired.
NOTE FOR REPLACEMENT OF THE AUX JACK (J901)
To replace the AUX jack requires alignment.
1. Insert the AUX jack into the KEY board.
2. Place the KEY board on the front panel.
3. Solder the three terminals of the jack.
To replace the AUX jack requires alignment.
1. Insert the AUX jack into the KEY board.
2. Place the KEY board on the front panel.
3. Solder the three terminals of the jack.
KEY board
front panel
AUX jack
Ver. 1.3
5
CDX-GT11W/GT110/GT160/GT160S
SECTION 1
GENERAL
• LOCATION OF CONTROL (CDX-GT11W)
• CONNECTIONS (CDX-GT11W)
6
Location of controls and basic operations
Main unit
Refer to the pages listed for details.
A OFF button
To power off; stop the source.
B EQ (equalizer) button 8
To select an equalizer type (XPLOD,
NATURAL, HARD, UPBEAT, VOCAL,
CUSTOM or OFF).
NATURAL, HARD, UPBEAT, VOCAL,
CUSTOM or OFF).
C Volume control dial/select button 8
To adjust volume (rotate); select setup items
(press and rotate).
(press and rotate).
D SOURCE button
To power on; change the source (Radio/CD/
AUX).
AUX).
E Disc slot
To insert the disc (label side up). Playback
starts automatically.
starts automatically.
F Display window
G AUX input jack 9
To connect a portable audio device.
H Z (eject) button
To eject the disc.
I
(front panel release) button 4
J DSPL (display)/DIM (dimmer) button
To change display items (press); change the
display brightness (press and hold).
display brightness (press and hold).
K SEEK –/+ buttons
CD:
To skip tracks (press); skip tracks
continuously (press, then press again within
about 1 second and hold); reverse/fast-
forward a track (press and hold).
Radio:
To tune in stations automatically (press); find
a station manually (press and hold).
To skip tracks (press); skip tracks
continuously (press, then press again within
about 1 second and hold); reverse/fast-
forward a track (press and hold).
Radio:
To tune in stations automatically (press); find
a station manually (press and hold).
L MODE button 7
To select the radio band (FM/AM).
M Number buttons
CD:
(3): REP
(3): REP
To play the current track repeatedly.
(4): SHUF
To play the tracks in random order.
(6): PAUSE
To pause playback. To cancel, press
again.
again.
Radio:
To receive stored stations (press); store
stations (press and hold).
To receive stored stations (press); store
stations (press and hold).
OFF
DSPL
MODE
DIM
PUSH SELECT
SEEK
SEEK
PAUSE
REP
SHUF
EQ
AUX
1
2
3
4
5
6
SOURCE
1
qa qs
q;
9
2
qd
4
5
8
6
7
3
CDX-GT11W
Connection example
Ejemplo de conexiones
Ejemplo de conexiones
This section is extracted
from instruction manual.
from instruction manual.