DOWNLOAD Sony CDX-540RF / CDX-545RF / CDX-545XRF Service Manual ↓ Size: 6.82 MB | Pages: 69 in PDF or view online for FREE

Model
CDX-540RF CDX-545RF CDX-545XRF
Pages
69
Size
6.82 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
cdx-540rf-cdx-545rf-cdx-545xrf.pdf
Date

Sony CDX-540RF / CDX-545RF / CDX-545XRF Service Manual ▷ View online

45
Ref. No.
Part No.
Description
Remark
Ref. No.
Part No.
Description
Remark
C318
1-126-382-11 ELECT
100uF
20%
16V
C319
1-164-360-11 CERAMIC CHIP
0.1uF
16V
C320
1-162-970-11 CERAMIC CHIP
0.01uF
10%
25V
C401
1-162-962-11 CERAMIC CHIP
470PF
10%
50V
C402
1-162-962-11 CERAMIC CHIP
470PF
10%
50V
C404
1-126-157-11 ELECT
10uF
20%
16V
C405
1-126-157-11 ELECT
10uF
20%
16V
C406
1-162-927-11 CERAMIC CHIP
100PF
5%
50V
C407
1-162-927-11 CERAMIC CHIP
100PF
5%
50V
C416
1-126-382-11 ELECT
100uF
20%
16V
< CONNECTOR >
CN231
1-784-829-21 CONNECTOR, FPC 21P
< DIODE >
D201
8-719-978-33 DIODE   DTZ-TT11-6.8B
D202
8-719-978-33 DIODE   DTZ-TT11-6.8B
D231
8-719-988-61 DIODE   1SS355TE-17
D306
8-719-069-56 DIODE   UDZS-TE17-6.2B
D307
8-719-988-61 DIODE   1SS355TE-17
D308
8-719-914-94 DIODE   DAP202K
D309
8-719-988-61 DIODE   1SS355TE-17
D310
8-719-422-67 DIODE   MA8062-H
D311
8-719-978-33 DIODE   DTZ-TT11-6.8B
D312
8-719-978-33 DIODE   DTZ-TT11-6.8B
D313
8-719-978-33 DIODE   DTZ-TT11-6.8B
< IC >
IC101
8-752-392-04 IC   CXD2598Q
IC201
8-752-921-24 IC   CXP740056-010R
IC203
8-759-660-38 IC   BR24C16FJ-E2
IC301
8-759-527-33 IC   LB1930M-TLM
IC303
8-759-363-81 IC   XC61AN4002PR
IC304
8-759-655-30 IC   NJM2395F08
IC305
8-759-655-29 IC   NJM2395F05
IC401
8-759-662-11 IC   TLV2362IPWR
< COIL >
L140
1-412-058-11 INDUCTOR CHIP 10uH
< TRANSISTOR >
Q201
8-729-020-67 TRANSISTOR
XN1A312-TX
Q231
8-729-027-23 TRANSISTOR
DTA114EKA-T146
Q232
8-729-027-23 TRANSISTOR
DTA114EKA-T146
Q301
8-729-028-62 TRANSISTOR
DTA115EKA-T146
Q302
8-729-230-49 TRANSISTOR
2SC2712-YG
Q303
8-729-921-12 TRANSISTOR
2SD1834
Q401
8-729-901-00 TRANSISTOR
DTC124EK
Q402
8-729-027-23 TRANSISTOR
DTA114EKA-T146
Q410
8-729-015-39 TRANSISTOR
DTC323TK
Q420
8-729-015-39 TRANSISTOR
DTC323TK
< RESISTOR >
R101
1-216-833-11 METAL CHIP
10K
5%
1/16W
R111
1-216-833-11 METAL CHIP
10K
5%
1/16W
R112
1-216-845-11 METAL CHIP
100K
5%
1/16W
R114
1-216-833-11 METAL CHIP
10K
5%
1/16W
R115
1-216-833-11 METAL CHIP
10K
5%
1/16W
R116
1-216-837-11 METAL CHIP
22K
5%
1/16W
R117
1-216-845-11 METAL CHIP
100K
5%
1/16W
R120
1-216-839-11 METAL CHIP
33K
5%
1/16W
R121
1-216-845-11 METAL CHIP
100K
5%
1/16W
R122
1-216-845-11 METAL CHIP
100K
5%
1/16W
R123
1-216-833-11 METAL CHIP
10K
5%
1/16W
R124
1-216-827-11 METAL CHIP
3.3K
5%
1/16W
R125
1-216-827-11 METAL CHIP
3.3K
5%
1/16W
R126
1-216-857-11 METAL CHIP
1M
5%
1/16W
R140
1-216-834-11 METAL CHIP
12K
5%
1/16W
R141
1-216-834-11 METAL CHIP
12K
5%
1/16W
R142
1-216-834-11 METAL CHIP
12K
5%
1/16W
R143
1-216-834-11 METAL CHIP
12K
5%
1/16W
R144
1-216-834-11 METAL CHIP
12K
5%
1/16W
R145
1-216-834-11 METAL CHIP
12K
5%
1/16W
R146
1-216-833-11 METAL CHIP
10K
5%
1/16W
R147
1-216-833-11 METAL CHIP
10K
5%
1/16W
R201
1-216-821-11 METAL CHIP
1K
5%
1/16W
R202
1-216-845-11 METAL CHIP
100K
5%
1/16W
R203
1-216-841-11 METAL CHIP
47K
5%
1/16W
R207
1-216-845-11 METAL CHIP
100K
5%
1/16W
R209
1-216-833-11 METAL CHIP
10K
5%
1/16W
R220
1-216-864-11 METAL CHIP
0
5%
1/16W
R221
1-216-864-11 METAL CHIP
0
5%
1/16W
R232
1-216-845-11 METAL CHIP
100K
5%
1/16W
R233
1-216-833-11 METAL CHIP
10K
5%
1/16W
R234
1-216-821-11 METAL CHIP
1K
5%
1/16W
R252
1-216-845-11 METAL CHIP
100K
5%
1/16W
R253
1-216-845-11 METAL CHIP
100K
5%
1/16W
R254
1-216-845-11 METAL CHIP
100K
5%
1/16W
R302
1-216-845-11 METAL CHIP
100K
5%
1/16W
R303
1-216-846-11 METAL CHIP
120K
5%
1/16W
R304
1-216-847-11 METAL CHIP
150K
5%
1/16W
R305
1-216-841-11 METAL CHIP
47K
5%
1/16W
R306
1-216-844-11 METAL CHIP
82K
5%
1/16W
R311
1-216-841-11 METAL CHIP
47K
5%
1/16W
R315
1-216-864-11 METAL CHIP
0
5%
1/16W
R401
1-216-833-11 METAL CHIP
10K
5%
1/16W
R402
1-216-833-11 METAL CHIP
10K
5%
1/16W
R403
1-216-833-11 METAL CHIP
10K
5%
1/16W
R404
1-216-833-11 METAL CHIP
10K
5%
1/16W
R405
1-216-833-11 METAL CHIP
10K
5%
1/16W
R406
1-216-833-11 METAL CHIP
10K
5%
1/16W
R407
1-216-833-11 METAL CHIP
10K
5%
1/16W
R408
1-216-833-11 METAL CHIP
10K
5%
1/16W
R411
1-216-813-11 METAL CHIP
220
5%
1/16W
R412
1-216-813-11 METAL CHIP
220
5%
1/16W
R413
1-216-845-11 METAL CHIP
100K
5%
1/16W
R414
1-216-845-11 METAL CHIP
100K
5%
1/16W
R415
1-216-864-11 METAL CHIP
0
5%
1/16W
R416
1-216-864-11 METAL CHIP
0
5%
1/16W
R420
1-216-864-11 METAL CHIP
0
5%
1/16W
< VARIABLE RESISTOR >
RV201
1-223-834-11 RES, ADJ, CARBON 47K
MAIN
46
Ref. No.
Part No.
Description
Remark
Ref. No.
Part No.
Description
Remark
< SWITCH >
SW201
1-529-565-41 SWITCH, PUSH (1 KEY)  (MAGAZINE DETECT)
< VIBRATOR >
X130
1-760-307-11 VIBRATOR, CERAMIC (16.9344MHz)
X201
1-579-126-11 VIBRATOR, CERAMIC (12MHz)
**************************************************************
*
A-3326-000-A RF BOARD, COMPLETE
*******************
< CAPACITOR >
C101
1-107-826-11 CERAMIC CHIP
0.1uF
10%
16V
C102
1-126-206-11 ELECT CHIP
100uF
20%
6.3V
C103
1-162-970-11 CERAMIC CHIP
0.01uF
10%
25V
C104
1-107-826-11 CERAMIC CHIP
0.1uF
10%
16V
C105
1-125-837-11 CERAMIC CHIP
1uF
10%
6.3V
C106
1-126-206-11 ELECT CHIP
100uF
20%
6.3V
C107
1-162-915-11 CERAMIC CHIP
10PF
0.5PF
50V
C108
1-124-779-00 ELECT CHIP
10uF
20%
16V
C109
1-107-826-11 CERAMIC CHIP
0.1uF
10%
16V
C110
1-126-206-11 ELECT CHIP
100uF
20%
6.3V
C111
1-124-779-00 ELECT CHIP
10uF
20%
16V
C201
1-117-681-11 ELECT CHIP
100uF
20%
16V
C202
1-107-826-11 CERAMIC CHIP
0.1uF
10%
16V
C203
1-162-962-11 CERAMIC CHIP
470PF
10%
50V
C204
1-162-962-11 CERAMIC CHIP
470PF
10%
50V
C205
1-162-962-11 CERAMIC CHIP
470PF
10%
50V
C206
1-162-962-11 CERAMIC CHIP
470PF
10%
50V
C207
1-164-227-11 CERAMIC CHIP
0.022uF
10%
25V
C208
1-164-227-11 CERAMIC CHIP
0.022uF
10%
25V
C209
1-164-227-11 CERAMIC CHIP
0.022uF
10%
25V
C217
1-107-826-11 CERAMIC CHIP
0.1uF
10%
16V
< CONNECTOR >
CN102
1-778-303-21 CONNECTOR, FPC (ZIF) 16P
CNJ101 1-778-777-21 CONNECTOR, FPC 26P
< IC >
IC101
8-752-095-36 IC   CXA2596M-T6
IC201
8-759-832-99 IC   LA6576L-TE-L
< TRANSISTOR >
Q101
8-729-141-48 TRANSISTOR
2SB624-BV345
< RESISTOR >
R101
1-216-847-11 METAL CHIP
150K
5%
1/16W
R102
1-216-847-11 METAL CHIP
150K
5%
1/16W
R103
1-216-864-11 METAL CHIP
0
5%
1/16W
R104
1-216-158-00 RES-CHIP
22
5%
1/8W
R105
1-216-857-11 METAL CHIP
1M
5%
1/16W
R106
1-216-857-11 METAL CHIP
1M
5%
1/16W
R107
1-216-864-11 METAL CHIP
0
5%
1/16W
R108
1-216-845-11 METAL CHIP
100K
5%
1/16W
R109
1-216-837-11 METAL CHIP
22K
5%
1/16W
R110
1-216-821-11 METAL CHIP
1K
5%
1/16W
R201
1-216-826-11 METAL CHIP
2.7K
5%
1/16W
R202
1-216-833-11 METAL CHIP
10K
5%
1/16W
R203
1-216-833-11 METAL CHIP
10K
5%
1/16W
R204
1-216-842-11 METAL CHIP
56K
5%
1/16W
R205
1-216-833-11 METAL CHIP
10K
5%
1/16W
R206
1-216-842-11 METAL CHIP
56K
5%
1/16W
R207
1-216-833-11 METAL CHIP
10K
5%
1/16W
R208
1-216-842-11 METAL CHIP
56K
5%
1/16W
R209
1-216-833-11 METAL CHIP
10K
5%
1/16W
R210
1-216-842-11 METAL CHIP
56K
5%
1/16W
R211
1-216-833-11 METAL CHIP
10K
5%
1/16W
R212
1-216-839-11 METAL CHIP
33K
5%
1/16W
R213
1-216-833-11 METAL CHIP
10K
5%
1/16W
R214
1-216-839-11 METAL CHIP
33K
5%
1/16W
R215
1-216-839-11 METAL CHIP
33K
5%
1/16W
R216
1-216-842-11 METAL CHIP
56K
5%
1/16W
R218
1-216-839-11 METAL CHIP
33K
5%
1/16W
R219
1-216-843-11 METAL CHIP
68K
5%
1/16W
R220
1-216-834-11 METAL CHIP
12K
5%
1/16W
R222
1-216-821-11 METAL CHIP
1K
5%
1/16W
R223
1-216-821-11 METAL CHIP
1K
5%
1/16W
< SWITCH >
SW1
1-529-566-41 SWITCH, PUSH (1 KEY)
(CHUKING END DETECT)
SW2
1-529-566-41 SWITCH, PUSH (1 KEY) (SAVE END DETECT)
**************************************************************
*
1-676-722-12 SW BOARD
*********
< SWITCH >
SW301
1-571-532-21 SWITCH, TACTIL (Z)
SW302
1-571-532-21 SWITCH, TACTIL (RESET)
**************************************************************
MISCELLANEOUS
**************
5
1-792-043-11 CORD (WITH CONNECTOR) (POWER)
6
A-3301-964-A RELAY BOX ASSY
7
1-792-045-21 CORD (WITH CONNECTOR) (ANT-OUT)
(for RELAY BOX ASSY)
8
1-792-044-21 CORD (WITH CONNECTOR) (CD-OUT)
(for RELAY BOX ASSY)
9
A-3220-786-A ROTARY COMMANDER (RM-X80RF)
10
1-792-596-11 CABLE (WITH CONNECTOR) (for RM-X80RF)
56
1-676-735-11 FM FLEXIBLE BOARD
68
1-676-339-11 MAIN FLEXIBLE BOARD
251
1-676-341-11 OP FLEXIBLE BOARD
0 255
8-820-103-05 OPTICAL PICK-UP KSS-720A/Q-RP
F1
1-532-798-11 FUSE (BLADE TYPE) (AUTO FUSE) (1A/32V)
F2
1-532-731-11 FUSE (BLADE TYPE) (AUTO FUSE) (3A/32V)
M101
A-3315-151-A SLED MOTOR ASSY (251)
M102
A-3301-998-A SPINDLE MOTOR (S) SUB ASSY
M103
A-3301-123-A ELJ MOTOR ASSY (CHUCKING)
M104
A-3301-123-A ELJ MOTOR ASSY (ELEVATOR)
RV202
1-227-137-11 RES, VAR, SLIDE 10K
(ELEVATOR HEIGHT SENSOR)
 ************************************************************
The components identified by
mark  0 or dotted line with
mark 0 are critical for safety.
Replace only with part num-
ber specified.
Les composants identifiés par une
marque  0 sont critiques pour la
sécurité.
Ne les remplacer que par une pièce
portant le numéro spécifié.
MAIN     RF     SW
47
Ref. No.
Part No.
Description
Remark
Ref. No.
Part No.
Description
Remark
**************
HARDWARE LIST
**************
#1
7-685-862-09 SCREW +BVTT 2.6X6 (S)
#2
7-685-792-09 SCREW +PTT 2.6X6 (S)
#3
7-685-781-09 SCREW +PTT 2X4 (S)
#4
7-624-104-04 STOP RING 2.0, TYPE -E
#5
7-627-554-07 SCREW, PRECISION +P 2X2.2
#6
7-628-253-00 SCREW +PS 2X4
#7
7-627-553-27 SCREW, PRECISION +P 2X2.5
#8
7-624-102-04 STOP RING 1.5, TYPE -E
#9
7-627-850-28 SCREW, PRECISION +P 1.4X3
#10
7-627-000-00 SCREW, PRECISION +P 1.7X2.2 TYPE 3
#11
7-627-553-37 PRECISION SCREW +P 2X3 TYPE 3
 ************************************************************
ACCESSORIES & PACKING MATERIALS
********************************
1-476-488-11 WIRELESS REMOTE COMMANDER
(RM-X81RF)
3-225-028-11 MANUAL, INSTRUCTION (ENGLISH, FRENCH)
 (540RF)
3-225-029-11 MANUAL, INSTRUCTION, INSTALL
(ENGLISH, FRENCH) (540RF)
3-226-673-11 MANUAL, INSTRUCTION (ENGLISH, FRENCH)
(545RF/545XRF)
3-226-674-11 MANUAL, INSTRUCTION INSTALL (ENGLISH,
SPANISH,CHINESE) (545RF/545XRF)
A-3301-944-A MAGAZINE (250T) ASSY
A-3220-786-A WIRED COMMANDER (RM-X80RF)
************************************************************
PARTS FOR INSTALLATION AND CONNECTIONS
**************************************
501
3-040-583-21 BRACKET
* 502
X-3369-824-1 SCREW ASSY
503
not supplied
504
4-916-258-01 TAPE, MAGIC (for RM-X81RF)
505
1-792-043-11 CORD (WITH CONNECTOR) (POWER)
506
A-3301-964-A RELAY BOX ASSY
507
1-792-045-21 CORD (WITH CONNECTOR) (ANT-OUT)
(for RELAY BOX ASSY)
508
1-792-044-21 CORD (WITH CONNECTOR) (CD-OUT)
(for RELAY BOX ASSY)
F1
1-532-798-11 FUSE (BLADE TYPE) (AUTO FUSE) (1A/32V)
F2
1-532-731-11 FUSE (BLADE TYPE) (AUTO FUSE) (3A/32V)
501
502
+PSW4 
×
 10
×
 4
TAPPING SCREW
(DIA.5 
×
 20) 
×
 4
BRACKET
×
 2
503
504
TAPE (COMMANDER)
×
 1
MAGIC TAPE
 
×
 1
505
F1
F2
POWER CORD
 
×
 1
506
RELAY BOX ASSY
 
×
 1
507
ANT-OUT CORD
 
×
 1
508
CD-OUT CORD
 
×
 1
CDX-540RF/545RF/545XRF
SERVICE MANUAL
CDX-540RF/545RF/545XRF
SUPPLEMENT-1
File this supplement with the service manual.
Subject: Change of MAIN/SW boards
(ECN-CSA03709)
US Model
Canadian Model
CDX-540RF
E Model
CDX-545RF/545XRF
Ver 1.1  2001.06
In this set, MAIN and SW boards have been changed in the midway of
production.
Printed wiring boards and schematic diagrams of new type, and changed
parts list are described in this supplement-1.
Refer to original service manual for other information.
• NEW/FORMER  TYPE  DISCRIMINATION
In this set with the following serial No. or later MAIN and SW boards
have been changed.
MODEL
DESTINATION
SERIAL No.
CDX-540RF
US
1524691 or later
Canadian
1522582 or later
CDX-545RF
E
1518982 or later
CDX-545XRF
E
1502662 or later
NOTE  FOR  PRINTED  WIRING  BOARDS  AND  SCHEMATIC  DIAGRAMS
Note on Printed Wiring Board:
X
: parts extracted from the component side.
Y
: parts extracted from the conductor side.
f
: internal component.
: Pattern from the side which enables seeing.
(The other layers' patterns are not indicated.)
Caution:
Pattern face side:
Parts on the pattern face side seen from
(Conductor Side)
the pattern face are indicated.
Parts face side:
Parts on the parts face side seen from
(Component Side) the parts face are indicated.
Note on Schematic Diagram:
• All capacitors are in 
µ
F unless otherwise noted.  pF: 
µµ
F
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in 
 and 
1
/
4
 
W or less unless otherwise
specified.
f
: internal component.
C
: panel designation.
A
: B+ Line.
H
: adjustment for repair.
• Power voltage is dc 14.4V and fed with regulated dc power
supply from CD changer controller.
• Voltages and waveforms are dc with respect to ground
under no-signal conditions.
no mark : CD PLAY
• Voltages are taken with a VOM (Input impedance 10 M
).
Voltage variations may be noted due to normal produc-
tion tolerances.
• Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal produc-
tion tolerances.
• Circled numbers refer to waveforms.
• Signal path.
J
: CD PLAY
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