DOWNLOAD Sony CDX-4160RDS Service Manual ↓ Size: 981.04 KB | Pages: 44 in PDF or view online for FREE

Model
CDX-4160RDS
Pages
44
Size
981.04 KB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
cdx-4160rds.pdf
Date

Sony CDX-4160RDS Service Manual ▷ View online

– 17 –
SECTION 3
ELECTRICAL ADJUSTMENTS
TEST MODE
This set have the test mode function. In the test mode, FM Auto Scan/
Stop Level and MW Auto Scan/Stop Level adjustments can be
performed easier than it in ordinary procedure.
<Set the Test Mode>
1. Set the “OFF” mode.
2. Push the preset  4  button.
3. Push the preset  5  button.
4. Press the preset  1  button for more than two seconds.
5. Then the display indicates all lights, the test mode is set.
<Release the Test Mode>
1. Push the  OFF  button.
  TUNER SECTION
Cautions during repair
When the tuner unit is defective, replace it by a new one because
its internal block is difficult to repair.
Note on Adjustment
The adjustments of tuner section, should be performed according to
the following sequence.
1. FM Auto Scan/Stop Level Adjustment
2. FM Noise Focus Adjustment
3. FM Stereo Separation Adjustment
4. FM RDS S-Meter Adjustment
5. MW Auto Scan/Stop Level Adjustment
0 dB = 1 µV
FM RF signal
generator
0.01 µF
antenna
terminal
set
Carrier frequency : 98.00 MHz
Output level
: 22 dB (12.6 µV)
Mode
: mono
Modulation
: 1 kHz, 22.5 kHz deviation (30%)
Procedure :
1. Set to the test mode.
2. Push the  SOURCE  button and set to FM.
Display
FM Auto Scan/Stop Level Adjustment
Setting :
D-BASS switch : OFF
SOURCE button : FM
REG
INTRO
3. Push the preset  3  button.
Display
REG
INTRO
4. Adjust with the volume RV2 on TU101 so that the “FM” indication
turns to “FM0” indication on the display window.
But, in case of already indicated “FM0”, turn the RV2 so that put
out light “0” indication and adjustment.
Display
REG
Adjustment Location : See page 19.
INTRO
– 18 –
FM Noise Focus Adjustment
Setting :
D-BASS switch : OFF
SOURCE button : FM
FM RF signal
generator
Carrier frequency : 98.00 MHz
Output level
: 60 dB (1 mV)
Mode
: stereo
Modulation
: 1 kHz, 75 kHz deviation (100%)
antenna
terminal
set
0.01 µF
10 k 
level meter
LINE OUT REAR
Procedure :
1. Tune the 98.00 MHz.
2. The then output level is supposing that (A) dB.
3. Adjust with the volume RV3 on TU101 so that the output level is
(A) – 30 ± 1 dB then signal generator input set to – 20 dB.
Adjustment Location : See page 19.
FM RF signal
generator
0.01 µF
antenna
terminal
set
Carrier frequency : 98.00 MHz
Output level
: 35 dB (56.2 µV)
Mode
: mono
Modulation
: no modulation
Procedure :
1. Set to the test mode. (See page 17.)
2. Push the  SOURCE  button and set to FM.
Display
FM RDS S-Meter Adjustment
Setting :
D-BASS switch : OFF
SOURCE button : FM
REG
INTRO
3. Push the preset  6  button.
4. Adjust RV101 so that the display indication is “160”.
Display
REG
INTRO
Specification : Display indication : 158 to 162.
Adjustment Location : See page 19.
FM Stereo Separation Adjustment
Setting :
D-BASS switch : OFF
SOURCE button : FM
FM stereo
Level meter
Level meter
signal generator
connection
reading (dB)
output channel
L-CH
L-CH
A
B
R-CH
L-CH
Adjust RV4 on TU101 for
minimum reading.
R-CH
R-CH
C
D
L-CH
R-CH
Adjust RV4 on TU101 for
minimum reading.
L-CH stereo separation : A – B
R-CH stereo separation : C – D
The separations of both channels should be equal.
Specification : Separation more than 28 dB
Adjustment Location : See page 19.
FM RF signal
generator
Carrier frequency : 98.00 MHz
Output level
: 70 dB (3.2 mV)
Mode
: stereo
Modulation
: main : 1 kHz, 20 kHz deviation (53%)
sub : 1 kHz, 20 kHz deviation (53%)
19 kHz pilot : 7.5 kHz deviation (10%)
antenna
terminal
set
0.01 µF
10 k 
level meter
LINE OUT REAR
Procedure :
– 19 –
MW Auto Scan/Stop Level Adjustment
Setting :
D-BASS switch
: OFF
SOURCE 
n MODE button : MW
AM RF signal
generator
Carrier frequency : 999 kHz
30% amplitude
modulation by
1 kHz signal
output level
: 33 dB (44.7 µV)
AM dummy
antenna (50 
)
antenna
terminal
set
15 pF
30 
65 pF
Procedure :
1. Set to the test mode. (See page 17.)
2. Push the  SOURCE  button.
3. Push the  MODE  button and set to MW.
Display
Adjustment Location : tuner unit (TU101)
–set upper view–
TU101
RV1
MW AUTO SCAN/
STOP LEVEL ADJ
RV2
FM AUTO SCAN/
STOP LEVEL ADJ
RV101
FM RDS
S-METER
ADJ
INTRO
4. Push the preset  3  button.
Display
INTRO
5. Adjust with the volume RV1 on TU101 so that the “MW”
indication turns to “MW0” indication on the display window.
But, in case of already indicated “MW0”, turn the RV1 so that
put out light “0” indication and adjustment.
Display
INTRO
Adjustment Location : tuner unit (TU101)
RV4
FM STEREO
SEPARATION ADJ
RV3
FM NOISE
FOCUS ADJ
– 20 –
  CD SECTION
Note :
1. CD Block basically constructed to operate without adjustment.
Therefore, check each item in order given.
2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.
3. Use the oscilloscope with more than 10 MΩ impedance.
4. Clean an objective lens by an applicator with neutral detergent
when the signal level is low than specified value with the following
checks.
Focus Bias Adjustment
Setting : This adjustment is performed with the set placed horizontally.
Focus Gain Adjustment (Coarse adjustment)
This adjustment is not required unless the following parts are replaced:
Optical pick-up
RV4
Procedure :
1. Set RV4 to the standard position. (mechanical center)
2. Check whether operation noise (while noise type) caused by the
2-axis device (lens section of the optical pick-up) is abnormally
loud.
If the operation noise is too loud, turn RV4 slightly counter-
clockwise.
If the gain is too low :
Focus does not function and no music is selected.
If the gain is too high :
Noise caused by scratches and dust is heard and the operation
becomes unstable.
Adjustment Location : servo board
Adjustment Location : servo board (component side)
Procedure :
1. Connect an oscilloscope between TP (RF) and TP (RF GND) on
the SERVO board.
2. Connect the power supply.
3. Push the  RESET  button (S502) on the key board.
4. Insert the disc (YEDS-18) and playback.
5. Adjust RV1 so that the oscilloscope waveform is clear and check
RF signal level is correct or not.
Note : Clear RF signal waveform means that the sharp “≈” can be
clearly distinguished at the center of the waveform.
RF signal waveform
When observing the eye pattern, set the oscilloscope to AC range
and raise the vertical sensitivity so that it may be easily seen.
Adjustment Location : servo board
VOLT/DIV: 200 mV
TIME/DIV: 500 nS
level: 1.0 – 1.5 Vp-p
CN2
RV1
FOCUS BIAS ADJ
TP
(RF GND)
FOCUS GAIN ADJ
RV4
TP
(RF)
IC1
IC3
IC2
SERVO board
oscilloscope
TP (RF)
TP (RF GND)
CN1
CN3
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