Sony ZS-H10CP / ZS-H20CP Service Manual ▷ View online
SERVICE MANUAL
Model Name Using Similar Mechanism
CFD-S01
Optical Pick-up Mechanism Type
KSM-213CDP
PERSONAL AUDIO SYSTEM
SPECIFICATIONS
ZS-H10CP/H20CP
Photo: ZS-H10CP
Ver. 1.1 2013.01
9-887-131-02
2013A33-1
© 2013.01
© 2013.01
Sony Corporation
Published by Sony Techno Create Corporation
US Model
Canadian Model
ZS-H10CP
E Model
ZS-H20CP
AUDIO POWER SPECIFICATIONS
P
(H10CP: US model only)
OWER OUTPUT AND TOTAL HARMONIC DISTORTION:
With 3.2-ohm loads, both channels driven from 150 - 10 000 Hz; rated 1.4 W
per channel-minimum RMS power, with no more than 10 % total harmonic
distortion in AC operation.
per channel-minimum RMS power, with no more than 10 % total harmonic
distortion in AC operation.
Other specifications
CD player section
System
Compact disc digital audio system
Laser diode properties
Emission duration: Continuous
Laser output: Less than 44.6
Laser output: Less than 44.6
µ
W
(This output is the value measured at a distance of
about 200 mm from the objective lens surface on the
optical pick-up block with 7 mm aperture.)
Number of channels
2
Frequency response
20 - 20 000 Hz 1 dB
Wow and flutter
Below measurable limit
Radio section
Frequency range
FM: 87.5 - 108 MHz
– H10CP/H20CP: Mexican model –
– H10CP/H20CP: Mexican model –
– H20CP: E model –
AM: 530 - 1 710 kHz
AM: 531 - 1 611 kHz (9 kHz step)
530 - 1 610 kHz (10 kHz step)
Antennas
FM: Telescopic antenna
AM: Built-in ferrite bar antenna
AM: Built-in ferrite bar antenna
General
Speaker
Full range: 10 cm (3
7
/
8
inches) dia., 3.2
Ω, cone type (2) (H10CP)
Full range: 10 cm (3
7
/
8
inches) dia., 6
Ω, cone type (2) (H20CP)
Dimensions
1
/
2
7
/
8
Mass
Approx. 6.4 kg (14 lb) (incl. batteries)
Approx. 558
×
292
×
275 mm (w/h/d)
(22
×
11
×
10 inches) (incl. projecting parts)
Supplied accessories
AC power adaptor (1)
Design and specifications are subject to change without notice.
Battery life
CD playback
Sony R20P: approx. 3 h (H10CP), approx. 1 h (H20CP)
Sony alkaline LR20: approx. 10 h (H10CP), approx. 6 h (H20CP)
Radio reception
Sony R20P: approx. 14 h (H10CP), approx. 4 h (H20CP)
Sony alkaline LR20: approx. 28 h (H10CP), approx. 13 h (H20CP)
Outputs
Headphones jack (stereo minijack):
For 16 - 68
For 16 - 68
Ω impedance headphones
Power output
2.3 W + 2.3 W (at 3.2
Ω, 10 % harmonic distortion) (H10CP)
4.5 W + 4.5 W (at 6
Ω, 10 % harmonic distortion) (H20CP)
Power requirements
DC IN 9 V jack accepts:
Supplied AC power adaptor for use with 120 V AC, 60 Hz (H10CP/H20CP: Mexican model)
Supplied AC power adaptor for use with 120 V AC, 60 Hz (H10CP/H20CP: Mexican model)
9 V DC, 6 R20 (size D) batteries
Supplied AC power adaptor for use with 230 V AC, 50 Hz (H20CP: E model)
Inputs
AUDIO IN jack (stereo minijack): minimum input level 245 mV
2
ZS-H10CP/H20CP
Notes on chip component replacement
•
Never reuse a disconnected chip component.
•
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
•
Keep the temperature of the soldering iron around 270 ˚C
during repairing.
•
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•
Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
0
OR DOTTED LINE
WITH MARK
0
ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
other than those specified herein may result in hazardous radiation
exposure.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
Fig. A.
Using an AC voltmeter to check AC leakage.
1.5 k
Ω
0.15
µ
F
AC
voltmeter
(0.75 V)
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Parts on Set
Earth Ground
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE
0
SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
TABLE OF CONTENTS
1.
SERVICING NOTES
................................................
3
2.
GENERAL
...................................................................
4
3.
DISASSEMBLY
3-1.
Disassembly Flow ...........................................................
6
3-2.
Base (Handle L)/(Handle R), Handle Assy .....................
7
3-3.
Cabinet (Rear) Assy .........................................................
7
3-4.
CD Block Assy ................................................................
8
3-5.
Optical Pick-up (KSM-213CDP) ....................................
8
3-6.
POWER Board ................................................................
9
3-7.
MAIN Board ....................................................................
9
3-8.
KEY (POWER)/(LINE) Board, JACK Board ................. 10
3-9.
JOG Board ....................................................................... 10
3-10. KEY (PLAY) Board ........................................................ 11
3-11. TU Board ......................................................................... 11
3-12. DC JACK Board .............................................................. 12
3-11. TU Board ......................................................................... 11
3-12. DC JACK Board .............................................................. 12
4.
TEST MODE
............................................................... 13
5.
ELECTRICAL ADJUSTMENTS
.......................... 14
6.
DIAGRAMS
6-1.
Block Diagram – CD SERVO Section – ......................... 16
6-2.
Block Diagram – TUNER Section – ............................... 17
6-3.
Block Diagram – MAIN Section – .................................. 18
6-4.
Printed Wiring Board – CD Board – ............................... 20
6-5.
Schematic Diagram – CD Board – .................................. 21
6-6.
Printed Wiring Board – TU Board – ................................ 22
6-7.
Schematic Diagram – TU Board – .................................. 23
6-8.
Printed Wiring Boards – MAIN Section – ...................... 24
6-9.
Schematic Diagram – MAIN Section – ........................... 25
6-10. Printed Wiring Board
– POWER SUPPLY Section (1/2) – ................................ 26
6-11. Printed Wiring Boards
– POWER SUPPLY Section (2/2) – ................................ 27
6-12. Schematic Diagram – POWER SUPPLY Section – ........ 28
6-13. Schematic Diagram – PANEL Section – ......................... 29
6-14. Printed Wiring Boards – PANEL Section (1/2) – ............ 30
6-15. Printed Wiring Boards – PANEL Section (2/2) – ............ 31
6-13. Schematic Diagram – PANEL Section – ......................... 29
6-14. Printed Wiring Boards – PANEL Section (1/2) – ............ 30
6-15. Printed Wiring Boards – PANEL Section (2/2) – ............ 31
7.
EXPLODED VIEWS
7-1.
Handle Section ................................................................ 40
7-2.
Cabinet Section ................................................................ 41
7-3.
Chassis Assy Section ....................................................... 42
7-4.
Holder Assy Section ........................................................ 43
7-5.
Speaker Section ............................................................... 44
7-6.
Cabinet (Upper) Assy Section ......................................... 45
7-7.
CD Block Assy Section ................................................... 46
7-8.
Cabinet (Rear) Assy Section ............................................ 47
8.
ELECTRICAL PARTS LIST
.................................. 48
3
ZS-H10CP/H20CP
SECTION 1
SERVICING NOTES
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•
Unleaded solder melts at a temperature about 40
°
C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
°
C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
•
Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
occur such as on IC pins, etc.
•
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
speaker (R-ch)
speaker (L-ch)
cabinet (front)
cabinet (rear)
chassis
holder (DC)
MAIN board
HARNESS SETTING
4
ZS-H10CP/H20CP
SECTION 2
GENERAL
This section is extracted from
instruction manual.
instruction manual.
Basic Operations
*
button
has a tactile dot.
** The (headphones) jack
, AUDIO IN jack
and AUDIO
IN button
are covered with a rubber cap.
Before using the unit
To turn on/off the power
Press POWER
.
To adjust the volume
Turn VOLUME towards + or –
.
To listen through headphones
Connect the headphones to the (headphones) jack
.
To reinforce the bass sound
Press MEGA BASS
.
“MEGA BASS” appears in the display.
To return to normal sound, press the button again.
To return to normal sound, press the button again.
Playing a CD/MP3 disc
1
Press
when the unit is not in CD mode.
2
Pull PULL OPEN
, and place a disc with the
label side up on the CD compartment.
To close the CD compartment, press PULL OPEN
until it clicks.
until it clicks.
3
Press
.
The unit plays all the tracks/MP3 files once.
When you play an MP3 disc, “MP3” appears in the
display after the unit reads the file information.
When you play an MP3 disc, “MP3” appears in the
display after the unit reads the file information.
Audio CD
Track
number
number
Playing
time
time
MP3 disc
MP3 file
number
number
After the folder name
*
, song title
and artist name are displayed,
the playing time
the playing time
**
will appear.
* If there is no folder, “ROOT” appears in the display.
** If the playing time is more than 100 minutes, it appears “--:--” in
** If the playing time is more than 100 minutes, it appears “--:--” in
the display.
To
Do this
Pause playback
Press
. To resume play, press
it again.
Stop playback
Press
.
Go to the next
track/MP3 file
track/MP3 file
Press
.
Go back to the
previous track/
MP3 file
previous track/
MP3 file
Press
.
Select a folder on
an MP3 disc
an MP3 disc
Press TUNE/FOLDER +
to go
forward or press TUNE/FOLDER
–
–
to go backward.
Play the selected
folder only (MP3
disc only)
folder only (MP3
disc only)
Press MODE
until “FLDR”
appears, press TUNE/FOLDER +
or –
or –
to select a folder and then
press
to start playing.
Locate a point
while listening to
the sound
while listening to
the sound
Press
(forward) or
(backward)
while playing and
hold it until you find the point.
Locate a point
while observing
the display
while observing
the display
Press
(forward) or
(backward)
in pause and hold it
until you find the point.
Remove the CD
Pull PULL OPEN
.
Tips
• Playback starts from the track/MP3 file you last stopped playing
(Resume play). During stop, the track/MP3 file number to be played
is displayed.
is displayed.
• To cancel the resume play (to start play from the beginning of the
first track/MP3 file), press
in stop mode. The resume play is
also canceled when you open the CD compartment.
Example of folder structure and playing
order
order
The playing order of the folders and files is as follows:
Notes on MP3 discs
• When the disc is inserted, the unit reads all the files on that disc.
During this time, “READING” is displayed. If there are many
folders or non-MP3 files on the disc, it may take a long time for
play to begin or for the next MP3 file to start play.
We recommend that you do not save unnecessary folders or files
other than MP3 ones in the disc to be used for MP3 listening.
folders or non-MP3 files on the disc, it may take a long time for
play to begin or for the next MP3 file to start play.
We recommend that you do not save unnecessary folders or files
other than MP3 ones in the disc to be used for MP3 listening.
• A folder that does not include an MP3 file is skipped.
• Maximum number of files: 255
• Maximum number of files: 255
Maximum number of folders: 150 (including the root folder)
Maximum number of folders and files in total: 256
Maximum directory levels: 8
Maximum number of folders and files in total: 256
Maximum directory levels: 8
• Folder names and file names can be displayed with up to 30
characters including quotation marks.
• The characters that can be displayed on this unit are listed below:
– A - Z
– 0 - 9
– _ " $ % ' ( ) * + , – . / \ ` @ |
– 0 - 9
– _ " $ % ' ( ) * + , – . / \ ` @ |
Other characters are displayed as “_”.
• This unit conforms to Version 1.0, 1.1, 2.2, 2.3 and 2.4 of the ID3
• This unit conforms to Version 1.0, 1.1, 2.2, 2.3 and 2.4 of the ID3
tag format. When the file has ID3 tag information, the song title,
artist name and album name can be displayed and “ID3” appears
in the display. If the file does not have ID3 tag information, the
file name appears instead of the song title, the folder name appears
instead of the album name and “NO ARTIST” appears instead of
the artist name. ID3 tag information can be displayed with up to 15
characters.
artist name and album name can be displayed and “ID3” appears
in the display. If the file does not have ID3 tag information, the
file name appears instead of the song title, the folder name appears
instead of the album name and “NO ARTIST” appears instead of
the artist name. ID3 tag information can be displayed with up to 15
characters.
• When naming, be sure to add the file extension “mp3” to the file
name.
• If you put the extension “mp3” to a file other than an MP3 file, the
unit cannot recognize the file properly and will generate random
noise that could damage your speakers.
noise that could damage your speakers.
• The file name does not correspond to the ID3 tag.
Listening to the radio
1
Press RADIO•BAND•AUTO PRESET
repeatedly.
Each time you press the button, the indication
changes as follows:
“FM”
changes as follows:
“FM”
“AM”
2
Hold down TUNE/FOLDER + or –
until the
frequency digits begin to change in the display.
The unit automatically scans the radio frequencies
and stops when it finds a clear station.
If you can not tune in a station, press TUNE/
FOLDER + or –
and stops when it finds a clear station.
If you can not tune in a station, press TUNE/
FOLDER + or –
repeatedly to change the
frequency step by step.
When an FM stereo broadcast is received, “ST”
appears.
When an FM stereo broadcast is received, “ST”
appears.
Tip
If the FM stereo broadcast contains noise, press MODE
until
“MONO” appears in the display, and the radio will play in monaural.