Sony SA-WCT260 Service Manual ▷ View online
SA-WCT260
2
NOTES ON CHIP COMPONENT REPLACEMENT
•
•
Never reuse a disconnected chip component.
•
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
aged by heat.
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
1.5 k
Ω
0.15
μF
AC
voltmeter
(0.75 V)
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Parts on Set
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
1.
SERVICING NOTES
.............................................
3
2. DISASSEMBLY
2-1. Disassembly
Flow
........................................................... 5
2-2. Rear
Panel
....................................................................... 5
2-3. FRONT LED Board, Top Panel Assy ............................. 6
2-4. Top Plate Block, Fuse (F900) ......................................... 7
2-5. POWER
2-4. Top Plate Block, Fuse (F900) ......................................... 7
2-5. POWER
Board
................................................................ 7
2-6. Power Cord (AC1) .......................................................... 8
2-7. Sub
2-7. Sub
AMP
Block
.............................................................. 9
2-8. SUB MAIN Board .......................................................... 9
2-9. Bottom Panel Block ........................................................ 10
2-10. Loudspeaker (13 cm) (SP100) ........................................ 11
2-9. Bottom Panel Block ........................................................ 10
2-10. Loudspeaker (13 cm) (SP100) ........................................ 11
3. DIAGRAMS
3-1. Block
Diagram
................................................................ 13
3-2. Schematic Diagram - MAIN Section - ........................... 15
3-3. Printed Wiring Board - MAIN Section (1/2) - ................ 16
3-4. Printed Wiring Boards - MAIN Section (2/2) - .............. 17
3-5. Printed Wiring Board - POWER Board - ........................ 18
3-6. Schematic Diagram - POWER Board - .......................... 19
3-3. Printed Wiring Board - MAIN Section (1/2) - ................ 16
3-4. Printed Wiring Boards - MAIN Section (2/2) - .............. 17
3-5. Printed Wiring Board - POWER Board - ........................ 18
3-6. Schematic Diagram - POWER Board - .......................... 19
4.
EXPLODED VIEWS
4-1. Overall
Section
............................................................... 24
4-2. Sub
AMP
Section
............................................................ 25
4-3. Subwoofer Cabinet Section ............................................ 26
5.
ELECTRICAL PARTS LIST
.............................. 27
TABLE OF CONTENTS
SA-WCT260
3
SECTION 1
SERVICING NOTES
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong
viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
ADVANCE PREPARATION WHEN CONFIRMING OP-
ERATION
All of the units included in the HT-CT260/260HP (SA-WCT260/
SA-CT260/EZW-RT50) are required to confi rming operation of
the main unit. Check in advance that you have all of the units.
ERATION
All of the units included in the HT-CT260/260HP (SA-WCT260/
SA-CT260/EZW-RT50) are required to confi rming operation of
the main unit. Check in advance that you have all of the units.
NOTE OF REPLACING THE IC104 ON THE SUB MAIN
BOARD AND THE COMPLETE SUB MAIN BOARD
When IC104 on the SUB MAIN board and the complete SUB
MAIN board are replaced, it is necessary to spread the compound
between the SUB MAIN board and the heat sink.
BOARD AND THE COMPLETE SUB MAIN BOARD
When IC104 on the SUB MAIN board and the complete SUB
MAIN board are replaced, it is necessary to spread the compound
between the SUB MAIN board and the heat sink.
Part No.
Remarks
J-2501-221-A
THERMAL COMPOUND (G747)
Spread the compound referring to the fi gure below.
– SUB MAIN Board (Component Side) –
thermal compound G747
IC104
CAPACITOR ELECTRICAL DISCHARGE PROCESSING
When checking the board, for the electric shock prevention, con-
nect the resistors to both ends of respective capacitor (C935 or
C936) to discharge the capacitor (C935 or C936).
When checking the board, for the electric shock prevention, con-
nect the resistors to both ends of respective capacitor (C935 or
C936) to discharge the capacitor (C935 or C936).
– POWER Board (Conductor Side) –
800
:/2 W
C935 (US and Canadian models)
C936 (Except US and Canadian models)
Ver. 1.1
SA-WCT260
4
MODEL IDENTIFICATION
Distinguish by model number label stuck on the rear side of a main unit.
Distinguish by model number label stuck on the rear side of a main unit.
MODEL NUMBER LABEL
US and Canadian models
AEP model
UK model
SA-WCT260 UC2
4-434-526-0s
SA-WCT260 CEL
4-434-528-0s
SA-WCT260 CEK
4-438-046-0s
Singapore model
SA-WCT260 SP1
4-438-047-0s
Russian model
SA-WCT260 RU3
4-438-049-0s
Australian model
SA-WCT260 AU1
4-447-896-0s
Brazilian model
SA-WCT260 BR1
4-447-897-0s
– Rear side view –
Ver. 1.1
SA-WCT260
5
SECTION 2
DISASSEMBLY
• This set can be disassembled in the order shown below.
2-1. DISASSEMBLY FLOW
SET
2-6. POWER CORD (AC1)
(Page
(Page
8)
2-7. SUB
AMP
BLOCK
(Page
9)
2-2. REAR
PANEL
(Page
5)
2-5. POWER
BOARD
(Page
7)
2-8. SUB MAIN BOARD
(Page
(Page
9)
2-10. LOUDSPEAKER (13 cm)
(SP100)
(Page
(SP100)
(Page
11)
2-9. BOTTOM PANEL BLOCK
(Page
(Page
10)
2-3. FRONT LED BOARD, TOP PANEL ASSY
(Page
(Page
6)
2-4. TOP PLATE BLOCK,
FUSE
FUSE
(F900)
(Page
7)
Note: Follow the disassembly procedure in the numerical order given.
2-2. REAR PANEL
1 two screws
(BVTP3
u 8)
1 two screws
(BVTP3
u 8)
3 Pull out the power code.
2 Remove the rear panel in
the direction of an arrow.
4 rear panel
– Rear side view –