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Model
MDS-JE780
Pages
68
Size
2.96 MB
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PDF
Document
Service Manual
Brand
Device
Audio
File
mds-je780.pdf
Date

Sony MDS-JE780 Service Manual ▷ View online

25
MDS-JE780
5-2. PRECAUTIONS FOR CHECKING LASER DIODE
EMISSION
To check the emission of the laser diode during adjustments, never
view directly from the top as this may lose your eye-sight.
5-3. PRECAUTIONS FOR USE OF OPTICAL PICK-
UP (KMS-260B/260E)
As the laser diode in the optical pick-up is easily damaged by static
electricity, solder the laser tap of the flexible board when using it.
Before disconnecting the connector, desolder first. Before connect-
ing the connector, be careful not to remove the solder. Also take
adequate measures to prevent damage by static electricity. Handle
the flexible board with care as it breaks easily.
Optical pick-up flexible board
5-4. PRECAUTIONS FOR ADJUSTMENTS
1) When replacing the following parts, perform the adjustments
and checks with 
 in the order shown in the following table.
2) Set the test mode when performing adjustments.
After completing the adjustments, exit the test mode.
Perform the adjustments and checks in “group S” of the test mode.
3) Perform the adjustments to be needed in the order shown.
4) Use the following tools and measuring devices.
• Check Disc (MD) TDYS-1
(Parts No. 4-963-646-01)
• Test Disk (MDW-74/GA-1) (Parts No. 4-229-747-01)
• Laser power meter LPM-8001 (Parts No. J-2501-046-A)
or
MD Laser power meter 8010S (Parts No. J-2501-145-A)
• Oscilloscope (Measure after performing CAL of prove.)
• Digital voltmeter
• Thermometer
• Jig for checking BD board waveform
(Parts No. : J-2501-196-A)
pick-up
flexible board
laser tap
5) When observing several signals on the oscilloscope, etc.,
make sure that VC and ground do not connect inside the oscillo-
scope.
(VC and ground will become short-circuited.)
6) Using the above jig enables the waveform to be checked with-
out the need to solder.
(Refer to Servicing Note on page 6.)
7) As the disc used will affect the adjustment results, make sure
that no dusts nor fingerprints are attached to it.
5-7. Initial setting of adjustment values
5-8. Recording of Iop information
5-9. TEMP ADJUST
5-10. Laser power adjustment
5-11. Iop NV Save
5-12. Traverse adjustment
5-13. Focus bias adjustment
5-16. Auto gain adjustment
5-6-4. AUTO CHECK
Optical
Pick-up
IC101
IC701
IC201
IC933
IC195
*
D101
IC803
Parts to be replaced
Adjustment
* The IC195 cannot be replaced with a new part.
For derail refer to “NOTES ON REPLACING BD BOARD OR MD MECHANISM DECK”  (See page 8).
26
MDS-JE780
5. Press the  MENU/NO  button and display “LDPWR CHECK”
and stop the laser emission.
(The  MENU/NO  button is effective at all times to stop the laser
emission.)
Note 1: After step 4, each time the  YES  button is pressed, the
display will be switched between “L 0.73 mW $ 
”,
“L 6.40 mW $ 
”, and “L Wp               $ 
”. Nothing
needs to be performed here.
5-5. USING THE CONTINUOUSLY RECORDED DISC
* This disc is used in focus bias adjustment and error rate check.
The following describes how to create a continuous recording
disc.
1. Insert a disc (blank disc) commercially available.
2. Rotate the  l AMS L  knob and display “CREC1 MODE”
(C35).
3. Press the  YES  button again to display “CREC1 MID”.
4. Press the  LEVEL/DISPLAY/CHAR  button.
Display “CREC (0300)” and start to recording.
5. Complete recording within 5 minutes.
6. Press the  MENU/NO  button and stop recording .
7. Press the  AEJECT  button and remove the disc.
The above has been how to create a continuous recorded data for
the focus bias adjustment and error rate check.
Note :
• Be careful not to apply vibration during continuous recording.
KMS
260B
20101
H0576
Iop = 57.6 mA in this case
Iop (mA) = Digital voltmeter reading (mV)/1 (
)
Checking Procedure:
1. Set the laser power meter on the objective lens of the optical
pick-up. (When it cannot be set properly, press the  m  button
or  M  button to move the optical pick-up.)
Connect the digital volt meter to CN105 pin 1 (I+3V) and
CN105 pin 2 (Iop).
2. Then, rotate the  l AMS L  knob and display “LDPWR
CHECK”.
3. Press the  YES  button once and display “L 0.93 mW $ 
”.
Check that the reading of the laser power meter become the
specified value.
4. Press the  YES  button once more and display “ L 7.25 mW $
”. Check that the reading the laser power meter and digital
volt meter satisfy the specified value.
Specified Value :
Laser power meter reading : L 0.93mW: 0.85-0.91mW (260B)
0.90-0.96mW (260E)
  L 7.25mW: 6.80-7.20mW (260B)
7.00-7.50mW (260E)
Digital voltmeter reading : Optical pick-up displayed value ± 10%
(Optical pick-up label)
(For details of the method for checking
this value, refer to “5-8. Recording and
Displaying Iop Information”.)
R
5-6-3. Iop Compare
The current Iop value at laser power 7 mw output and reference Iop
value (set at shipment) written in the nonvolatile memory are
compared, and the rate of increase/decrease will be displayed in
percentage.
Note: Perform this function with the optical pick-up set at room
temperature.
Procedure
1. Rotate the  l AMS L  knob to display “Iop Compare”.
2. Press the  YES  button and start measurements.
3. When measurements complete, the display changes to
Iop [STOP]           Iop [7.0mW]           “±xx%yy”.
xx is the percentage of increase/decrease, and OK or NG is
displayed at yy to indicate whether the percentage of increase/
decrease is within the allowable range.
4. Press the  MENU/NO  button to end.
5-6. CHECKS PRIOR TO REPAIRS
These checks are performed before replacing parts according to
“approximate specifications” to determine the faulty locations. For
details, refer to “Checks Prior to Parts Replacement and Adjust-
ments” (See page 8).
5-6-1. Temperature Compensation Offset Check
When performing adjustments, set the internal temperature and room
temperature to 22 to 28ºC.
Checks cannot be performed properly if performed after some time
from power ON due to the rise in the temperature of the IC and
diode, etc. So, perform the checks again after waiting some time.
Checking Procedure:
1. Rotate the  l AMS L  knob to display “TEMP CHECK”.
(C12)
2. Press the  YES  button.
3. “T=@@(##) [OK” should be displayed. If “T=@@ (##) [NG”
is displayed, it means that the results are bad.
(@@ indicates the current value set, and ## indicates the value
written in the non-volatile memory.)
5-6-2. Laser Power Check
Before checking, check the Iop value of the optical pick-up.
(Refer to 5-8. Recording and Displaying Iop Information.)
Connection :
Laser power
meter
Optical pick-up
objective lens
Digital volt meter
BD board
CN105 pin 
1
 (I+3V)
CN105 pin 
2
 (Iop)
27
MDS-JE780
7. Press the  YES  button and display “EFB = 
 MO-W”.
8. Observe the waveform of the oscilloscope, and check that the
specified value is satisfied. Do not rotate the  l AMS L
knob.
(Write power traverse checking)
(Traverse Waveform)
11. Press the  YES  button display “EF MO CHECK” (C14).
The disc stops rotating automatically.
12. Press the  A EJECT  button and remove the disc.
13. Load the check disc (MD) TDYS-1.
14. Rotate the  l AMS L  knob and display “EF CD CHECK”
(C15).
15. Press the  YES  button and display “EFB = 
 CD”. Servo is
imposed automatically.
9. Press the  YES  button display “EFB = 
 MO-P”.
Then, the optical pick-up moves to the pit area automatically
and servo is imposed.
10. Observe the waveform of the oscilloscope, and check that the
specified value is satisfied. Do not rotate the  l AMS L
knob.
(Traverse Waveform)
Checking Procedure:
1. Connect an oscilloscope to CN105 pin 4 (TE) and CN105 pin
6
 (VC) of the BD board.
2. Load a test disc (MDW-74/GA1). (Refer to Note 1 (see page
28.)
3. Press the  M  button and move the optical pick-up outside the
pit.
4. Rotate the  l AMS L  knob and display “EF MO CHECK”
(C14).
5. Press the  YES  button and display “EFB = 
 MO-R”.
(Laser power READ power/Focus servo ON/tracking servo OFF/
spindle (S) servo ON)
V : 0.5 V/div
H : 10 ms/div
Input : DC mode
Oscilloscope
BD board
CN105 pin 
4
 (TE)
CN105 pin 
6
 (VC)
VC
A
B
Specified value : Below 10% offset value
Offset value (%) =                  X 100  
IA – BI
2 (A + B)
VC
A
B
Specified value : Below 10% offset value
Offset value (%) =                  X 100  
IA – BI
2 (A + B)
5-6-4. Auto Check
This test mode performs CREC and CPLAY automatically for
mainly checking the characteristics of the optical pick-up. To
perform this test mode, the laser power must first be checked.
Perform Auto Check after the laser power check and Iop compare.
Procedure
1. Press the  YES  button. If “LDPWR
 ” is displayed, it
means that the laser power check has not been performed. In
this case, perform the laser power check and Iop compare, and
then repeat from step 1.
2. If a disc is in the mechanical deck, it will be ejected forcibly.
“DISC IN” will be displayed in this case. Load a test disc (MDW-
74/GA1) which can be recorded.
3. If a disk is loaded at step 2, the check will start automatically.
4. When “XX CHECK” is displayed, the item corresponding to
XX will be performed.
When “06 CHECK” completes, the disc loaded at step 2 will be
ejected. “DISC IN” will be displayed. Load the check disc (MD)
TDYS-1.
5. When the disc is loaded, the check will automatically be resumed
from “07 CHECK”.
6. After completing to test item 12, check OK or NG will be
displayed. If all items are OK, “CHECK ALL OK” will be
displayed. If any item is NG, it will be displayed as “NG:xxxx”.
When “CHECK ALL OK” is displayed, it means that the optical
pick-up is normal. Check the operations of the other spindle motor,
thread motor, etc.
When displayed as “NG:xxxx”, it means that the optical pick-up is
faulty. In this case, replace the optical pick-up.
5-6-5. Other Checks
All the following checks are performed by the Auto Check mode.
They therefore need not be performed in normal operation.
1. Load a continuously recorded test disc (MDW-74/GA1).
(Refer to “5-5. Using the Continuously Recorded Disc”.)
5-6-6. Traverse  Check
Connection :
VC
A
B
Specified value : Below 10% offset value
Offset value (%) =                  X 100  
IA – BI
2 (A + B)
6. Observe the waveform of the oscilloscope, and check that the
specified value is satisfied. Do not rotate the  AMS  knob.
(Read power traverse checking)
(Traverse Waveform)
28
MDS-JE780
CD Error Rate Check
Checking Procedure :
1. Load a check disc (MD) TDYS-1.
2. Rotate the  l AMS L  knob and display “CPLAY1 MODE”
(C34).
3. Press the  YES  button twice and display “CPLAY1 MID”.
4. The display changes to “C = 
 AD = 
”.
5. Check that the C error rate is below 50.
6. Press the  MENU/NO  button, stop playback, press the  A EJECT
button, and the test disc.
5-6-9. Self-Recording/playback Check
Prepare a continuous recording disc using the unit to be repaired
and check the error rate.
Checking Procedure :
1. Insert a recordable test disc (MDW-74/GA1) into the unit.
2. Rotate the  l AMS L  knob to display “CREC 1MODE”
(C35).
3. Press the  YES  button to display the “CREC1 MID”.
4. When recording starts, “  
REC
  ” is displayed, this becomes
“CREC 1 (@@@@)” (@@@@ is the address), and recording
starts.
5. About 1 minute later, press the  MENU/NO  button to stop
continuous recording.
6. Rotate the  l AMS L  knob to display “CPLAY1MODE”
(C34).
7. Press the  YES  button to display “C PLAY 1MID”.
8. “C = 
 AD = 
” will be displayed.
9. Check that the C error becomes below 50 and the AD error
below 2.
10. Press the  MENU/NO  button to stop playback, and press the  A
EJECT  button and remove the disc.
5-7. INITIAL SETTING OF ADJUSTMENT VALUE
Note:
Mode which sets the adjustment results recorded in the non-vola-
tile memory to the initial setting value. However the results of the
temperature compensation offset adjustment will not change to the
initial setting value.
If initial setting is performed, perform all adjustments again ex-
cluding the temperature compensation offset adjustment.
For details of the initial setting, refer to “5-4. Precautions on Ad-
justments” and execute the initial setting before the adjustment as
required.
Setting Procedure :
1. Rotate the  l AMS L  knob to display “ADJ CLEAR”
(C28).
2. Press the  YES  button. “Complete!” will be displayed momen-
tarily and initial setting will be executed, after which “ADJ
CLEAR” (C28) will be displayed.
5-6-7. Focus Bias Check
Change the focus bias and check the focus tolerance amount.
Checking Procedure :
1. Load a continuously recorded test disc (MDW-74/GA1).
(Refer to “5-5. Using the Continuously Recorded Disc”.)
2. Rotate the  l AMS L  knob and display “CPLAY1
MODE”(C34).
3. Press the  YES  button and display “CPLAY1 MID”.
4. The  display change to “C = 
 AD = 
”.
5. Press the  MENU/NO  button.
6. Rotate the  l AMS L  knob and display “FBIAS CHECK”
(C16).
7. Press the  YES  button and display “ 
/
 c = 
”.
The first four digits indicate the C error rate, the two digits after
[/] indicate ADER, and the 2 digits after [c =] indicate the focus
bias value.
Check that the C error is below 50 and ADER is below 2.
8. Press the  YES  button and display “ 
/
 b = 
”.
Check that the C error is below 100 and ADER is below 2.
9. Press the  YES  button and display “ 
/
 a = 
”.
Check that the C error is below 220 and ADER is below 2.
10.Press the  MENU/NO  button, next press the  A EJECT  button,
and remove the test disc.
5-6-8. C PLAY Check
MO Error Rate Check
Checking Procedure :
1. Load a continuously recorded test disc (MDW-74/GA1).
(Refer to “5-5. Using the Continuously Recorded Disc”.)
2. Rotate the  l AMS L  knob and display “CPLAY1 MODE”
(C34).
3. Press the  YES  button and display “CPLAY1 MID”.
4. The display changes to “C = 
 AD = 
”.
5. If the C error rate is below 50, check that ADER is 00.
6. Press the  MENU/NO  button, stop playback, press the  A EJECT
button, and test disc.
330 k
Oscilloscope
10pF
BD board
CN105 pin 
4
 (TE)
CN105 pin 
6
 (VC)
16. Observe the waveform of the oscilloscope, and check that the
specified value is satisfied. Do not rotate the  l AMS L
knob.
(Traverse Waveform)
17. Press the  YES  button and display “EF CD CHECK” (C15).
18. Press the  A EJECT  button and remove the check disc (MD)
TDYS-1.
Note 1 : MO reading data will be erased during if a recorded disc is
used in this adjustment.
Note 2 : If the traverse waveform is not clear, connect the oscillo-
scope as shown in the following figure so that it can be
seen more clearly.
VC
A
B
Specified value : Below 10% offset value
Offset value (%) =                  X 100  
IA – BI
2 (A + B)
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