Sony ICF-CD513 Service Manual ▷ View online
SERVICE MANUAL
FM/AM CD KITCHEN CLOCK RADIO
US Model
Canadian Model
AEP Model
SPECIFICATIONS
ICF-CD513
Model Name Using Similar Mechanism
ICF-CD533
CD Mechanism Type
KSL-213BGN (FORMER)
FLM-CD513-149 (NEW)
Optical Pick-up Block Name
KSM-213BGN (FORMER)
KSM-213RCP (NEW)
Optical Pick-UP Name
KSS-213B (FORMER)
KSS-213R (NEW)
CD player section
System:
Compact disc digital audio system
Laser diode properties:
Material: GaAlAs
Wavelength: 780 nm
Emission duration: Continuous
Laser output: Less than 44.6 µW
(This output is the value measured at a
distance of about 200 mm from the objective
lens surface on the optical pick-up block with
7 mm aperture.)
Emission duration: Continuous
Laser output: Less than 44.6 µW
(This output is the value measured at a
distance of about 200 mm from the objective
lens surface on the optical pick-up block with
7 mm aperture.)
Frequency response:
20-20 000 Hz
+1
dB
–1.5
Wow and flutter:
Below measurable limit
Radio section
Frequency range:
US, Canadian models
Band
Frequency range
Channel step
FM
87.5-108 MHz
0.1 MHz
AM
530-1 710 kHz
10 kHz
AEP model
Band
Frequency range
Channel step
FM
87.5-108 MHz
0.05 MHz
AM
531-1 602 kHz
9 kHz
FM
87.5-108 MHz
0.1 MHz
AM
530-1 610 kHz
10 kHz
General
Time display:
US, Canadian models: 12-hour system
AEP model: 24-hour system
AEP model: 24-hour system
Speaker:
66 mm (2
5
⁄
8
inches) dia., 4 Ω
Power outputs:
1.2 W + 1.2 W
(at 10% harmonic distortion)
(at 10% harmonic distortion)
Power requirements:
US, Canadian models: 120 V AC, 60 Hz
AEP model: 220-230 V AC, 50 Hz
AEP model: 220-230 V AC, 50 Hz
Dimensions:
Approx. 365 × 106 × 281 mm (w/h/d)
(Approx. 14
(Approx. 14
3
⁄
8
× 4
1
⁄
4
× 11
1
⁄
8
inches) incl.
projecting parts and controls
Mass:
Approx. 2.9 kg (6 lb. 6 oz.)
Supplied accessories:
Mounting screws (4), Template (1),
Spacers (4), Cord clamp (1)
Spacers (4), Cord clamp (1)
Design and specifications are subject to change
without notice.
without notice.
Ver 1.1 2003. 08
9-927-968-12
Sony Corporation
2003H05-1
Personal Audio Company
C
2003.08
Published by Sony Engineering Corporation
– 2 –
TABLE OF CONTENTS
1.
SERVICING NOTES
...............................................
3
2.
GENERAL
...................................................................
4
3.
DISASSEMBLY
.........................................................
6
4.
TEST MODE
..............................................................
9
5.
ELECTRICAL ADJUSTMENTS
Tuner Section .................................................................. 11
CD Section ...................................................................... 12
CD Section ...................................................................... 12
6.
DIAGRAMS
6-1. Block Diagram – CD Section – ..................................... 15
6-2. Block Diagram – TUNER Section – ............................. 17
6-3. Block Diagram – MAIN Section – ................................ 19
6-4. Printed Wiring Boards ..................................................... 23
6-5. Schematic Diagram
6-2. Block Diagram – TUNER Section – ............................. 17
6-3. Block Diagram – MAIN Section – ................................ 19
6-4. Printed Wiring Boards ..................................................... 23
6-5. Schematic Diagram
– MAIN (1/4)/KEY/LED Boards – ................................ 27
6-6. Schematic Diagram – MAIN Board (2/4) – .................. 29
6-7. Schematic Diagram
6-7. Schematic Diagram
– MAIN (3/4)/LOADING/MOTOR Boards – ................ 31
6-8. Schematic Diagram
– MAIN (4/4)/VOLUME/POWER Boards – ................. 33
6-9. IC Pin Function Description ........................................... 40
7.
EXPLODED VIEWS
................................................ 42
8.
ELECTRICAL PARTS LIST
............................... 46
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE
0
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COM-
POSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COM-
POSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
0
OR DOTTED
LINE WITH MARK
0
ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
other than those specified herein may result in hazardous ra-
diation exposure.
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microampers.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microampers.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indica-
tion is 0.75 V, so analog meters must have an accurate low-
voltage scale. The Simpson 250 and Sanwa SH-63Trd are ex-
amples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2 V AC range are suit-
able. (See Fig. A)
tion is 0.75 V, so analog meters must have an accurate low-
voltage scale. The Simpson 250 and Sanwa SH-63Trd are ex-
amples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2 V AC range are suit-
able. (See Fig. A)
Fig. A.
Using an AC voltmeter to check AC leakage.
1.5 k
Ω
0.15
µ
F
AC
voltmeter
(0.75 V)
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Parts on Set
Earth Ground
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
This Compact Disc player is classified
as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT label
is located on the top exterior.
as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT label
is located on the top exterior.
– 3 –
SECTION 1
SERVICING NOTES
CF3
CF1
mark
Mark
Center frequency
red
10.70 MHz
blue
10.67 MHz
orange
10.73 MHz
black
10.64 MHz
white
10.76 MHz
HOW TO CHANGED THE CERAMIC FILTERS
This model is used two ceramic filters of CF1 and CF3.
You must used same type of color marked ceramic filters in order
to meet same specifications.
Therefore, the ceramic filter must changed two pieces together
since it’s supply two pieces in one package as a spare parts.
You must used same type of color marked ceramic filters in order
to meet same specifications.
Therefore, the ceramic filter must changed two pieces together
since it’s supply two pieces in one package as a spare parts.
MODEL IDENTIFICATION – Top View –
MODEL NO. ICF-CD513
US, Canadian models: AC: 120 V 60 Hz 15 W
AEP model: AC: 220 – 230 V 50 Hz 15 W
AEP model: AC: 220 – 230 V 50 Hz 15 W
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
static break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emis-
sion, observe from more than 30 cm away from the objective lens.
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emis-
sion, observe from more than 30 cm away from the objective lens.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
DISC REMOVAL PROCEDURE (at POWER OFF)
1) Remove the cabinet (upper). (Refer to page 6 “CABINET (UP-
PER)”)
2) Remove the “front assy, cabinet”. (Refer to page 6 “CABI-
NET FRONT ASSY”)
3) Remove the CD mechanism deck. (Refer to page 7 “CD
MECHANISM DECK (KSL-213BGN”)
4) Turn the gear (C) in the direction of the arrow.
5) When the gear (P) reaches the position shown in the figure,
5) When the gear (P) reaches the position shown in the figure,
rotate it towards the arrow (A) position.
6) Pull out the disc table once it comes out a little.
1
gear (C)
2
gear (P)
3
A
– 4 –
SECTION 2
GENERAL
This section is extracted from
instruction manual.
instruction manual.
H
L
VOLUME
Features
• Built-in CD player with Shuffle/Repeat
function.
• PLL (Phase Locked Loop) Synthesized Tuner
with 15 memory presets for easy one button
tuning.
tuning.
• Powerful bass with MEGABASS sound system.
• Single alarm function - which can be used as
• Single alarm function - which can be used as
timer.
• Summer time (daylight saving time)
calculation.
Notes on AM channel step
The AM channel step differs depending on areas.
The channel step of this unit is factory-set to
10 kHz (US, Canadian models)/
9 kHz (AEP model).
The channel step of this unit is factory-set to
10 kHz (US, Canadian models)/
9 kHz (AEP model).
Area
Channel step
North and South
10 kHz
American countries
Other countries
9 kHz
Installing the Unit
Under a Cabinet
Under a Cabinet
(See Fig.
A
)
The unit can be installed without the spacer.
1
Mark the position of the 4 holes by
using the supplied template. Use a drill
to make the holes (size 6.5 mm dia.,
using the supplied template. Use a drill
to make the holes (size 6.5 mm dia.,
9
/
32
inch). (See Fig. A- )
2
When the cabinet door overhangs the
shelf and obstructs the unit, you can
adjust the unit/shelf height.
First set the L mark to the dot which
becomes the lowest position, then you
can adjust the height in 4 steps (H••L)
by turning the spacer counterclockwise.
(See Fig. A- )
shelf and obstructs the unit, you can
adjust the unit/shelf height.
First set the L mark to the dot which
becomes the lowest position, then you
can adjust the height in 4 steps (H••L)
by turning the spacer counterclockwise.
(See Fig. A- )
3
Install the unit with the supplied
mounting screws. (See Fig. A- )
mounting screws. (See Fig. A- )
Caution
• Since the unit is very heavy, be careful when
installing the unit.
• To reduce the risk of fire, do not place any
heating or cooking appliance beneath this
unit.
unit.
• Install the unit so that its AC power cord can
be connected directly to a wall outlet. Do not
use a converter or extension cord.
use a converter or extension cord.
• Be sure that the AC power cord has no slack
when using the unit, since the cord acts as an
FM wire antenna. If the AC power cord has
some slack, wind it up to the cord hook until
the cord has no slack.
FM wire antenna. If the AC power cord has
some slack, wind it up to the cord hook until
the cord has no slack.
• The unit has a built-in ferrite bar antenna for
AM radio reception. Check the condition of
AM reception before fixing in position.
AM reception before fixing in position.
• Install the unit as far as possible from a source
of noise. (for example, refrigerator, microwave
oven, fluorescent lamp, etc.)
oven, fluorescent lamp, etc.)
AC power cord
Cordon d’alimentation secteur
Cordon d’alimentation secteur
Cord clamp
Attache de cordon
Attache de cordon
Template
Gabarit
Gabarit
Spacer/Pièce d’écartement
L (Low)
L(Bas)
L(Bas)
Dot
Point
Point
Mounting screw
Vis de fixation
Vis de fixation
A
<
<
<
a
b
c
5
Repeat steps
3
and
4
to set the minute.
After setting the minute, press
CLOCK
to start
the counting of the seconds, and you will
hear two short beeps.
hear two short beeps.
• To set the current time rapidly, hold down
TUNE/TRACK/TIME SET
+
or
–
.
• The clock system varies depending on the
model you own.
12-hour system: “AM 12:00” = midnight
24-hour system: “0:00” = midnight
12-hour system: “AM 12:00” = midnight
24-hour system: “0:00” = midnight
• In step
5
, when you press
CLOCK
after the
minute setting to activate the clock, the seconds
start counting from zero.
start counting from zero.
To change the display to the
daylight saving time (summer
daylight saving time (summer
time)
indication
Press
D.S.T./SUMMER T.
.
“
” is displayed and the time indication
changes to summer time.
To deactivate the summer time function, press
To deactivate the summer time function, press
D.S.T./SUMMER T.
again.
Changing
AM Channel Step
AM Channel Step
The AM channel step differs depending on areas.
The channel step of this unit is factory-set to
9 kHz or 10 kHz to match the frequency
allocation system of the country as listed.
You can change the channel step.
The channel step of this unit is factory-set to
9 kHz or 10 kHz to match the frequency
allocation system of the country as listed.
You can change the channel step.
Area
Channel step
AM
AM
FM
North and South
American countries
American countries
10 kHz
0.1 MHz
Other countries
9 kHz
0.05 MHz
1
Press
OFF
to turn off the power.
2
While holding down
OFF
, keep
pressing
PRESET
1
for more than 5
seconds. Two short beeps will sound,
and the AM channel step will be
changed.
If you proceed step
and the AM channel step will be
changed.
If you proceed step
2
again, the channel
step changes again.
• When the AM channel step is changed, the
preset stations will be erased.
• When the AM channel step is changed, the FM
channel step is also changed.
Setting the Clock
1
Plug in the clock radio.
The display will flash “AM 12:00” or “0:00”.
2
Press
CLOCK
for a few seconds.
You will hear a beep and the hour will start
to flash in the display.
to flash in the display.
3
Press
TUNE/TRACK/TIME SET +
or
–
until the correct hour appears in the
display.
display.
Playing a CD
An 8 cm (3-inch) CD can be played without an
adaptor.
adaptor.
1
Press Z
OPEN/CLOSE
and place a CD
on the disc tray.
2
Press Z
OPEN/CLOSE
to close the disc
tray.
3
Press
CD
u.
The player plays all the tracks once.
4
Press
CLOCK
once.
The minute will flash.