Sony HT-DDWG800 / STR-KG800 Service Manual ▷ View online
SERVICE MANUAL
Sony Corporation
Audio&Video Business Group
Published by Sony Techno Create Corporation
STR-KG800
SPECIFICATIONS
MULTI CHANNEL AV RECEIVER
9-887-956-03
2010B05-1
©
2010.02
AEP Model
Australian Model
Ver. 1.2 2010.02
• STR-KG800 is the receiver section in
HT-DDWG800.
– Continued on next page –
This receiver incorporates Dolby* Digital and Pro Logic Surround and the DTS** Digital Surround
System.
* Manufactured under license from Dolby Laboratories. Dolby, Pro Logic, and the double-D sym-
bol are trademarks of Dolby Laboratories.
** Manufactured under license under U.S. Patent #’s: 5,451,942; 5,956,674; 5,974,380; 5,978,762;
6,487,535 & other U.S. and worldwide patents issued & pending. DTS and DTS Digital Sur-
round are registered trademarks and the DTS logos and Symbol are trademarks of DTS, Inc.
round are registered trademarks and the DTS logos and Symbol are trademarks of DTS, Inc.
© 1996-2007 DTS, Inc. All Rights Reserved.
This receiver incorporates High-Defi nition Multimedia Interface (HDMITM) technology.
HDMI, the HDMI logo and High-Defi nition Multimedia Interface are trademarks or registered
HDMI, the HDMI logo and High-Defi nition Multimedia Interface are trademarks or registered
trademarks of HDMI Licensing LLC.
“x.v.Colour” and “x.v.Colour” logo are trademarks of Sony Corporation.
“BRAVIA” and
are trademarks of Sony Corporation.
Amplifi er section
Power Output
Power Output
1)
Models of area code CEL, AU
Stereo mode (rated) (6 ohms, 1 kHz, THD 1%)
Stereo mode (rated) (6 ohms, 1 kHz, THD 1%)
90 W + 90 W
Surround mode (reference) (6 ohms, 1 kHz, THD
10%)
RMS
output
2)
FRONT:135
W
per
channel
CENTER:135
W
SURROUND:135
W
per
channel
1)
Measured under the following conditions:
Area code
Power requirements
CEL 230 V AC, 50 Hz
AU
AU
240 V AC, 50 Hz
2)
Reference power output for front, center and
surround speakers. Depending on the sound
fi eld settings and the source, there may be no
sound output.
fi eld settings and the source, there may be no
sound output.
Inputs
Analog
Analog
Sensitivity: 800 mV/
50
kohms
Digital (Coaxial) Impedance: 75 ohms
Outputs (Analog)
AUDIO OUT
AUDIO OUT
Voltage: 800 mV/
10
kohms
SUB WOOFER Voltage: 2 V/1 kohm
Reproduction frequency range:
28 – 20,000 Hz
Tone
Gain levels ±6 dB, 1 dB step
Gain levels ±6 dB, 1 dB step
FM tuner section
Tuning range
Tuning range
87.5 - 108.0 MHz
Antenna
FM wire antenna
Antenna terminals 75 ohms, unbalanced
Intermediate frequency
10.7
Intermediate frequency
10.7
MHz
AM tuner section
Tuning range
Models of area code CEL, AU
With 9-kHz tuning scale:
Tuning range
Models of area code CEL, AU
With 9-kHz tuning scale:
531 – 1,602 kHz
Antenna Loop
antenna
Intermediate frequency
450
450
kHz
Video section
Inputs/Outputs
Video:
Inputs/Outputs
Video:
1 Vp-p, 75 ohms
COMPONENT VIDEO:
Y: 1 Vp-p, 75 ohms
PB/CB: 0.7 Vp-p, 75 ohms
PR/CR: 0.7 Vp-p, 75 ohms
80 MHz HD Pass Through
STR-KG800
2
1.
SERVICING NOTES
............................................. 3
2. GENERAL
.................................................................. 4
3. DISASSEMBLY
3-1. Disassembly Flow .......................................................... 9
3-2. Case ................................................................................. 9
3-3. Back Panel Block ............................................................ 10
3-4. Front Panel Block .......................................................... 10
3-5. Main Block ..................................................................... 11
3-6. MAIN Board ................................................................... 11
3-2. Case ................................................................................. 9
3-3. Back Panel Block ............................................................ 10
3-4. Front Panel Block .......................................................... 10
3-5. Main Block ..................................................................... 11
3-6. MAIN Board ................................................................... 11
4.
TEST MODE
............................................................ 12
5.
ELECTRICAL CHECK
......................................... 14
6. DIAGRAMS
6-1. Block Diagram - MAIN Section - ................................... 15
6-2. Block Diagram - HDMI Section - ................................... 16
6-3. Block Diagram - DSP Section - ...................................... 17
6-4. Block Diagram - AUDIO Section - ................................. 18
6-5. Block Diagram - POWER SUPPLY Section - ................ 19
6-6. Printed Wiring Board - MAIN Board - ........................... 21
6-7. Schematic Diagram - MAIN Board (1/3) - ..................... 22
6-8. Schematic Diagram - MAIN Board (2/3) - ..................... 23
6-9. Schematic Diagram - MAIN Board (3/3) - ..................... 24
6-10. Schematic Diagram - DIGITAL AB Board (1/5) -.......... 25
6-11. Schematic Diagram - DIGITAL AB Board (2/5) -.......... 26
6-12. Schematic Diagram - DIGITAL AB Board (3/5) -.......... 27
6-13. Schematic Diagram - DIGITAL AB Board (4/5) -.......... 28
6-14. Schematic Diagram - DIGITAL AB Board (5/5) -.......... 29
6-15. Printed Wiring Board
6-2. Block Diagram - HDMI Section - ................................... 16
6-3. Block Diagram - DSP Section - ...................................... 17
6-4. Block Diagram - AUDIO Section - ................................. 18
6-5. Block Diagram - POWER SUPPLY Section - ................ 19
6-6. Printed Wiring Board - MAIN Board - ........................... 21
6-7. Schematic Diagram - MAIN Board (1/3) - ..................... 22
6-8. Schematic Diagram - MAIN Board (2/3) - ..................... 23
6-9. Schematic Diagram - MAIN Board (3/3) - ..................... 24
6-10. Schematic Diagram - DIGITAL AB Board (1/5) -.......... 25
6-11. Schematic Diagram - DIGITAL AB Board (2/5) -.......... 26
6-12. Schematic Diagram - DIGITAL AB Board (3/5) -.......... 27
6-13. Schematic Diagram - DIGITAL AB Board (4/5) -.......... 28
6-14. Schematic Diagram - DIGITAL AB Board (5/5) -.......... 29
6-15. Printed Wiring Board
- DIGITAL AB Board (Component Side) -..................... 30
6-16. Printed Wiring Board
- DIGITAL AB Board (Conductor Side) - ...................... 31
6-17. Printed Wiring Boards
- MIC/HEADPHONE Section - ...................................... 32
6-18. Schematic Diagram - MIC/HEADPHONE Section - ..... 33
6-19. Printed Wiring Board - HDMI Board (Side A) - ............ 34
6-20. Printed Wiring Board - HDMI Board (Side B) - ............ 35
6-21. Schematic Diagram - HDMI Board (1/2) - ..................... 36
6-22. Schematic Diagram - HDMI Board (2/2) - ..................... 37
6-23. Printed Wiring Boards - VIDEO Section - ..................... 38
6-24. Schematic Diagram - VIDEO Section - .......................... 39
6-25. Printed Wiring Boards - PANEL Section - ..................... 40
6-26. Schematic Diagram - PANEL Section - .......................... 41
6-27. Printed Wiring Board
6-19. Printed Wiring Board - HDMI Board (Side A) - ............ 34
6-20. Printed Wiring Board - HDMI Board (Side B) - ............ 35
6-21. Schematic Diagram - HDMI Board (1/2) - ..................... 36
6-22. Schematic Diagram - HDMI Board (2/2) - ..................... 37
6-23. Printed Wiring Boards - VIDEO Section - ..................... 38
6-24. Schematic Diagram - VIDEO Section - .......................... 39
6-25. Printed Wiring Boards - PANEL Section - ..................... 40
6-26. Schematic Diagram - PANEL Section - .......................... 41
6-27. Printed Wiring Board
- DCDC CONVERTER Board - ..................................... 42
6-28. Schematic Diagram
- DCDC CONVERTER Board - ..................................... 43
6-29. Printed Wiring Board - STANDBY Board - ................... 44
6-30. Schematic Diagram - STANDBY Board - ...................... 45
6-30. Schematic Diagram - STANDBY Board - ...................... 45
7.
EXPLODED VIEWS
7-1. Front Panel Section ......................................................... 61
7-2. Back Panel Section ......................................................... 62
7-3. MAIN
7-2. Back Panel Section ......................................................... 62
7-3. MAIN
Section
................................................................. 63
8.
ELECTRICAL PARTS LIST
.............................. 64
TABLE OF CONTENTS
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
General
Power requirements
Area code
Power requirements
Area code
Power requirements
CEL
230 V AC, 50/60 Hz
AU
240 V AC, 50 Hz
Power output (DIGITAL MEDIA PORT)
DC OUT:
DC OUT:
5 V, 0.7 A MAX
Power consumption
Area code Power consumption
CEL, AU
Area code Power consumption
CEL, AU
200 W
Power consumption (during standby mode)
0.3 W (When “CONTROL
FOR HDMI” in VIDEO
menu is set to “CTRL
OFF”)
Dimensions (width/height/depth) (Approx.)
Dimensions (width/height/depth) (Approx.)
430 × 157.5 × 318 mm
including projecting parts
and
controls
Mass (Approx.)
7.8 kg
Design and specifi cations are subject to change
without notice.
without notice.
Ver. 1.1
About area codes
The area code of the receiver you purchased is
shown on the lower right portion of the rear panel
(see the illustration below).
shown on the lower right portion of the rear panel
(see the illustration below).
Any differences in operation, according to the area
code, are clearly indicated in the text, for example,
“Models of area code AA only”.
code, are clearly indicated in the text, for example,
“Models of area code AA only”.
CENTER
FRONT
L
R
SPEAKERS
Area code
STR-KG800
3
SECTION 1
SERVICING NOTES
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if the
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong
viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
NOTE OF REPLACING THE IC1131 ON THE DIGITAL
AB BOARD
IC1131 on the DIGITAL AB board cannot exchange with single.
When IC1131 on the DIGITAL AB board is damaged, exchange
the entire mounted board.
AB BOARD
IC1131 on the DIGITAL AB board cannot exchange with single.
When IC1131 on the DIGITAL AB board is damaged, exchange
the entire mounted board.
NOTE OF REPLACING THE IC3511 AND IC3513 ON
THE HDMI BOARD
IC3511 and IC3513 on the HDMI board cannot exchange with sin-
gle. When IC3511 and IC3513 on the HDMI board are damaged,
exchange the entire mounted board.
THE HDMI BOARD
IC3511 and IC3513 on the HDMI board cannot exchange with sin-
gle. When IC3511 and IC3513 on the HDMI board are damaged,
exchange the entire mounted board.
STR-KG800
4
SECTION 2
GENERAL
This section is extracted
from instruction manual.
from instruction manual.
Front panel
.
Receiver
AUTO CAL MIC
SPEAKERS
(ON/OFF)
PHONES
VIDEO 2 IN/PORTABLE AV IN
VIDEO
L AUDIO R
MEMORY/
ENTER
TUNING
MODE
TUNING
2CH
A.F.D.
MOVIE
MUSIC
AUTO CAL
MUTING
INPUT SELECTOR
MASTER VOLUME
DISPLAY
INPUT MODE
R
RT
RE
RG
RB
RH
RI
RK
Name
Function
" /
(on/standby)
Press to turn the receiver on
or off.
or off.
# SPEAKERS
(ON/OFF)
Press to turn the speaker
system on or off.
system on or off.
$ Display
The current status of the
selected component or a list
of selectable items appears
here.
selected component or a list
of selectable items appears
here.
% Remote sensor
Receives signals from
remote commander.
remote commander.
& DISPLAY
Press to select information
displayed on the display.
displayed on the display.
' INPUT MODE
Press to select the input
mode when the same
components are connected
to both digital and analog
jacks.
mode when the same
components are connected
to both digital and analog
jacks.
Name
Function
( MASTER
VOLUME
Turn to adjust the volume
level of all speakers at the
same time.
level of all speakers at the
same time.
) MUTING
Press to turn off the sound
temporarily.
Press MUTING again to
restore the sound.
temporarily.
Press MUTING again to
restore the sound.
* AUTO CAL
Press to activate the Auto
Calibration function.
Calibration function.
+ INPUT
SELECTOR
Turn to select the input
source to playback.
source to playback.
, 2CH
Press to select a sound field.
A.F.D.
MOVIE
MUSIC
- TUNING +/–
Press to scan a station.
. TUNING MODE
Press to select the tuning
mode.
mode.
/ MEMORY/
ENTER
Press to store a station or
enter the selection when
selecting the settings.
enter the selection when
selecting the settings.
0 VIDEO 2 IN/
PORTABLE AV
IN jacks
IN jacks
Connects to a portable
audio/video component
such as a camcorder or
video game.
audio/video component
such as a camcorder or
video game.
1 AUTO CAL MIC
jack
Connects to the supplied
optimizer microphone for
the Auto Calibration
function.
optimizer microphone for
the Auto Calibration
function.
2 PHONES jack
Connects to headphones.