Sony HCD-ZX66I / HCD-ZX99I Service Manual ▷ View online
SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
HCD-ZX66i/ZX99i
COMPONENT Hi-Fi STEREO SYSTEM
9-889-432-06
2013B33-1
©
2013.02
US Model
HCD-ZX66i/ZX99i
Canadian Model
HCD-ZX66i
Ver. 1.5 2013.02
SPECIFICATIONS
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
HCD-ZX99i:
With 6-ohm loads, both channels driven, from 120 Hz – 10 kHz; rates 200
watts per channel minimum RMS power, with no more than 0.7 % total
harmonic distortion from 250 miliwatts to rated output.
HCD-ZX66i US model:
With 6-ohm loads, per channel driven, from 120 Hz – 10 kHz; rates 220
watts per channel minimum RMS power, with no more than 0.7 % total
harmonic distortion from 250 miliwatts to rated output.
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
HCD-ZX99i:
With 6-ohm loads, both channels driven, from 120 Hz – 10 kHz; rates 200
watts per channel minimum RMS power, with no more than 0.7 % total
harmonic distortion from 250 miliwatts to rated output.
HCD-ZX66i US model:
With 6-ohm loads, per channel driven, from 120 Hz – 10 kHz; rates 220
watts per channel minimum RMS power, with no more than 0.7 % total
harmonic distortion from 250 miliwatts to rated output.
Amplifi er section
HCD-ZX99i:
The following are measured at
HCD-ZX99i:
The following are measured at
AC 120 V, 60 Hz
Front/Surround speaker
Power output (rated):
Power output (rated):
270 W + 270 W (at 6
, 1 kHz, 10 % THD)
RMS output power (reference):
180
180
W
2 + 180 W 2 (6 at 1 kHz, 10 % THD)
HCD-ZX66i
The following are measured at
The following are measured at
AC 120 V, 60 Hz
Front speaker
Power output (rated):
Power output (rated):
280 W (at 6
, 1 kHz, 10 % THD)
RMS output power (reference):
210
210
W
2 (6 at 1 kHz, 10 % THD)
Inputs
PHONO IN L/R:
PHONO IN L/R:
Sensitivity 3 mV, impedance 47 kilohms
MIC 1/MIC 2:
Sensitivity 1 mV, impedance 10 kilohms
GAME INPUT AUDIO L/R:
Sensitivity 250 mV, impedance 47 kilohms
GAME INPUT VIDEO:
1
1
Vp-p,
75
PC IN L/R:
Sensitivity 250 mV, impedance 47 kilohms
Outputs
PHONES:
PHONES:
accepts headphones of 8
or more
VIDEO OUT:
max. output level 1 Vp-p, load impedance 75 ohms
• HCD-ZX66i/ZX99i are the tuner, iPod,
CD and amplifi er section in LBT-ZX66i/ZX99i.
CD and amplifi er section in LBT-ZX66i/ZX99i.
Photo: HCD-ZX99i
CD
Section
Section
Model Name Using Similar Mechanism
HCD-ZX9
CD Mechanism Type
CDM79B-F1BD81
Base Unit Name
BU-F1BD81A
Optical Pick-up Name
KSM-215DCP/C2NP
– Continued on next page –
HCD-ZX66i/ZX99i
2
Disc player section
System
System
Compact disc and digital audio system
Laser
Semiconductor
Semiconductor
laser
(
λ = 780 nm)
Emission duration: continuous
Laser Output
Max.
Max.
44.6
μW*
* This output is the value measured at a distance of 200 mm
from the objective lens surface on the Optical Pick-up Block
with 7 mm aperture.
with 7 mm aperture.
Frequency response
2 Hz - 20 kHz (±1.0 dB)
Wave length
780 - 790 nm
Signal-to-noise ratio
More than 90 dB
Dynamic range
More than 90 dB
CD DIGITAL OUT OPTICAL:
Wave length 660 nm, output level
–18
dBm
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
Tuning range
87.5 - 108.0 MHz (100 kHz step)
Antenna
FM lead antenna
Antenna terminals
75 ohms unbalanced
Intermediate frequency
10.7
10.7
MHz
AM tuner section
Tuning range
Tuning range
530 - 1,710 kHz (with the interval set at 10 kHz)
531 - 1,710 kHz (with the interval set at 9 kHz)
Antenna
AM loop antenna
Antenna terminals
External antenna terminal
Intermediate frequency
450
450
kHz
iPod section
DC 5 V 500 mA MAX
DC 5 V 500 mA MAX
General
Power requirements
Power requirements
120 V AC, 60 Hz
Power consumption
HCD-ZX99i (US model):
400
W
HCD-ZX66i (US model):
230
W
HCD-ZX66i (Canadian model):
240
VA
Dimensions (w/h/d) (Approx.)
HCD-ZX99i/HCD-ZX66i:
HCD-ZX99i/HCD-ZX66i:
361.4 × 435.5 × 454.6 mm
(14
1
/
4
× 17
1
/
4
× 18 inches)
Mass (Approx.)
HCD-ZX99i: 19.0 kg (41 lb 15 oz)
HCD-ZX66i: 14.6 kg (32 lb 4 oz)
Supplied accessories
Remote Commander (1)
R6 (size AA) batteries (2)
AM loop antenna (1)
FM lead antenna (1)
Speaker
pads:
•HCD-ZX99i only (16)
•HCD-ZX66i only (8)
Speaker
cords:
•HCD-ZX99i
only
–grey (10 m) (39
3
/
8
ft) (2)
–white (3 m) (11
7
/
8
ft) (2)
•HCD-ZX66i
only
–3 m (11
7
/
8
ft) (2)
Design and specifi cations are subject to change without notice.
• Standby power consumption: 0.5 W
• Halogenated fl ame retardants are not used in the certain printed wiring
• Halogenated fl ame retardants are not used in the certain printed wiring
boards.
SAFETY-RELATED COMPONET WARNING!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
HCD-ZX66i/ZX99i
3
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong
viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
•
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
NOTES ON CHIP COMPONENT REPLACEMENT
•
•
Never reuse a disconnected chip component.
•
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
aged by heat.
FLEXIBLE CIRCUIT BOARD REPAIRING
•
•
Keep the temperature of soldering iron around 270 °C during
repairing.
repairing.
•
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
circuit board (within 3 times).
•
Be careful not to apply force on the conductor when soldering
or unsoldering.
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostat-
ic break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
ic break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
SAFETY CHECK-OUT (US MODEL)
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
1.5 k
Ω
0.15
μF
AC
voltmeter
(0.75 V)
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Parts on Set
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
HCD-ZX66i/ZX99i
4
Note on DualDiscs
A DualDisc is a two sided disc product which mates DVD record-
ed material on one side with digital audio material on the other
side. However, since the audio material side does not conform to
the Compact Disc (CD) standard, playback on this product is not
guaranteed.
A DualDisc is a two sided disc product which mates DVD record-
ed material on one side with digital audio material on the other
side. However, since the audio material side does not conform to
the Compact Disc (CD) standard, playback on this product is not
guaranteed.
Music discs encoded with copyright protection
technologies
This product is designed to play back discs that conform to the
Compact Disc (CD) standard. Recently, various music discs
encoded with copyright protection technologies are marketed by
some record companies. Please be aware that among those discs,
there are some that do not conform to the CD standard and may
not be playable by this product.
technologies
This product is designed to play back discs that conform to the
Compact Disc (CD) standard. Recently, various music discs
encoded with copyright protection technologies are marketed by
some record companies. Please be aware that among those discs,
there are some that do not conform to the CD standard and may
not be playable by this product.
Note on Multi Session disc
When you play back Multi Session discs with different formats
for each session, the format of the fi rst session is recognized as
the disc type. Tracks in the second and subsequent sessions are
played back if they are the same formats as the fi rst session.
MPEG Layer-3 audio coding technology and patents licensed
from Fraunhofer IIS and Thomson.
iPod is a trademark of Apple Inc., registered in the U.S. and other
countries.
When you play back Multi Session discs with different formats
for each session, the format of the fi rst session is recognized as
the disc type. Tracks in the second and subsequent sessions are
played back if they are the same formats as the fi rst session.
MPEG Layer-3 audio coding technology and patents licensed
from Fraunhofer IIS and Thomson.
iPod is a trademark of Apple Inc., registered in the U.S. and other
countries.
TYPE A:
Model
Part No.
HCD-ZX99i: US
2-649-004-4[]
HCD-ZX66i: US
2-649-004-5[]
HCD-ZX66i: Canadian
2-649-004-6[]
TYPE B:
Model
Part No.
HCD-ZX99i: US
4-294-122-0[]
HCD-ZX66i: US
4-294-122-1[]
HCD-ZX66i: Canadian
4-294-122-2[]
MODEL IDENTIFICATION
-Back Panel-
-Back Panel-
Ver. 1.4
TYPE A: Part No.
TYPE B: Part No.