DOWNLOAD Sony HCD-ZX66I / HCD-ZX99I Service Manual ↓ Size: 3.84 MB | Pages: 92 in PDF or view online for FREE

Model
HCD-ZX66I HCD-ZX99I
Pages
92
Size
3.84 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
hcd-zx66i-hcd-zx99i.pdf
Date

Sony HCD-ZX66I / HCD-ZX99I Service Manual ▷ View online

SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
HCD-ZX66i/ZX99i
COMPONENT Hi-Fi STEREO SYSTEM
9-889-432-06
2013B33-1
© 
2013.02
US Model
HCD-ZX66i/ZX99i
Canadian Model
HCD-ZX66i
Ver. 1.5  2013.02
SPECIFICATIONS
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
HCD-ZX99i:
With 6-ohm loads, both channels driven, from 120 Hz – 10 kHz; rates 200 
watts per channel minimum RMS power, with no more than 0.7 % total 
harmonic distortion from 250 miliwatts to rated output.
HCD-ZX66i US model:
With 6-ohm loads, per channel driven, from 120 Hz – 10 kHz; rates 220 
watts per channel minimum RMS power, with no more than 0.7 % total 
harmonic distortion from 250 miliwatts to rated output.
Amplifi er section
HCD-ZX99i:
The following are measured at
 
AC 120 V, 60 Hz
Front/Surround speaker
Power output (rated):
 
270 W + 270 W (at 6 
, 1 kHz, 10 % THD)
RMS output power (reference):
 180 
 2 + 180 W  2 (6  at 1 kHz, 10 % THD)
HCD-ZX66i
The following are measured at
 
AC 120 V, 60 Hz
Front speaker
Power output (rated):
 
280 W (at 6 
, 1 kHz, 10 % THD)
RMS output power (reference):
 210 
 2 (6  at 1 kHz, 10 % THD)
Inputs
PHONO IN L/R:
 
Sensitivity 3 mV, impedance 47 kilohms 
MIC 1/MIC 2:
 
Sensitivity 1 mV, impedance 10 kilohms
GAME INPUT AUDIO L/R:
 
Sensitivity 250 mV, impedance 47 kilohms
GAME INPUT VIDEO:
 1 
Vp-p, 
75 
PC IN L/R:
 
Sensitivity 250 mV, impedance 47 kilohms
Outputs
PHONES:
 
accepts headphones of 8 
 or more
VIDEO OUT:
 
max. output level 1 Vp-p, load impedance 75 ohms
•  HCD-ZX66i/ZX99i are the tuner, iPod, 
  CD and amplifi er section in  LBT-ZX66i/ZX99i.
Photo: HCD-ZX99i
CD 
Section
Model Name Using Similar Mechanism
HCD-ZX9
CD Mechanism Type
CDM79B-F1BD81
Base Unit Name
BU-F1BD81A
Optical Pick-up Name
KSM-215DCP/C2NP
– Continued on next page –
HCD-ZX66i/ZX99i
2
Disc player section
System
 
Compact disc and digital audio system
Laser
 Semiconductor 
laser 
 
(
λ = 780 nm)
 
Emission duration: continuous
Laser Output
 Max. 
44.6 
μW*
 
*  This output is the value measured at a distance of 200 mm 
from the objective lens surface on the Optical Pick-up Block 
with 7 mm aperture.
Frequency response
 
2 Hz - 20 kHz (±1.0 dB)
Wave length
 
780 - 790 nm
Signal-to-noise ratio
 
More than 90 dB
Dynamic range
 
More than 90 dB
CD DIGITAL OUT OPTICAL:
 
Wave length 660 nm, output level 
 –18 
dBm
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
 
87.5 - 108.0 MHz (100 kHz step)
Antenna
 
FM lead antenna
Antenna terminals
 
75 ohms unbalanced
Intermediate frequency
 10.7 
MHz 
AM tuner section
Tuning range 
 
530 - 1,710 kHz (with the interval set at 10 kHz)
 
531 - 1,710 kHz (with the interval set at 9 kHz)
Antenna
 
AM loop antenna
Antenna terminals
 
External antenna terminal
Intermediate frequency
 450 
kHz
iPod section
DC 5 V 500 mA MAX
General
Power requirements
 
120 V AC, 60 Hz
Power consumption
 
HCD-ZX99i (US model):
 400 
W
 
HCD-ZX66i (US model):
 230 
W
 
HCD-ZX66i (Canadian model):
 240 
VA
Dimensions (w/h/d) (Approx.)
 HCD-ZX99i/HCD-ZX66i:
 
361.4 × 435.5 × 454.6 mm
 (14 
1
/
4
 × 17 
1
/
4
 × 18 inches)
Mass (Approx.)
 
HCD-ZX99i: 19.0 kg (41 lb 15 oz)
 
HCD-ZX66i: 14.6 kg (32 lb 4 oz)
Supplied accessories
 
Remote Commander (1)
 
R6 (size AA) batteries (2)
 
AM loop antenna (1)
 
FM lead antenna (1) 
 Speaker 
pads:
 
•HCD-ZX99i only (16)
 
•HCD-ZX66i only (8)
 Speaker 
cords:
 •HCD-ZX99i 
only
 
–grey (10 m) (39 
3
/
8
 ft) (2)
 
–white (3 m) (11 
7
/
8
 ft) (2)
 •HCD-ZX66i 
only
 
–3 m (11 
7
/
8
 ft) (2)
Design and specifi cations are subject to change without notice.
•  Standby power consumption: 0.5 W
• Halogenated fl ame retardants are not used in the certain printed wiring 
boards.
SAFETY-RELATED  COMPONET  WARNING!
COMPONENTS  IDENTIFIED  BY  MARK  0  OR  DOTTED  LINE  
WITH  MARK  
0  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT  
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  0  SUR  
LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE  DES  
PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ  DE  FONC-
TIONNEMENT.  NE  REMPLACER  CES  COMPOSANTS  QUE  
PAR  DES  PIÈCES  SONY  DONT  LES  NUMÉROS  SONT  DON-
NÉS  DANS  CE  MANUEL  OU  DANS  LES  SUPPLÉMENTS  
PUBLIÉS  PAR  SONY.
HCD-ZX66i/ZX99i
3
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution:  Some printed circuit boards may not come printed with 
the lead free mark due to their particular size)
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if 
the heated tip is applied for too long, so be careful!
• Strong 
viscosity
 
Unleaded solder is more viscous (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.
• 
Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
NOTES  ON  CHIP  COMPONENT  REPLACEMENT
• 
Never reuse a disconnected chip component.
• 
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE  CIRCUIT  BOARD  REPAIRING
• 
Keep the temperature of soldering iron around 270 °C during 
repairing.
• 
Do not touch the soldering iron on the same conductor of the 
circuit board (within 3 times).
• 
Be careful not to apply force on the conductor when soldering 
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures 
other than those specifi ed herein may result in hazardous radia-
tion exposure.
NOTES  ON  HANDLING  THE OPTICAL  PICK-UP  
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electrostat-
ic break-down because of the potential difference generated by the 
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also 
use the procedure in the printed matter which is included in the 
repair parts.
The fl exible board is easily damaged and should be handled with 
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused 
on the disc refl ective surface by the objective lens in the optical 
pickup block. Therefore, when checking the laser diode emission, 
observe from more than 30 cm away from the objective lens.
SAFETY  CHECK-OUT (US MODEL)
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, 
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE  TEST
The AC leakage from any exposed metal part to earth ground and 
from all exposed metal parts to any exposed metal part having a 
return to chassis, must not exceed 0.5 mA (500 microamperes.). 
Leakage current can be measured by any one of three methods.
1.  A commercial leakage tester, such as the Simpson 229 or RCA 
WT-540A. Follow the manufacturers’ instructions to use these 
instruments.
2.  A battery-operated AC milliammeter. The Data Precision 245 
digital multimeter is suitable for this job.
3.  Measuring the voltage drop across a resistor by means of a 
VOM or battery-operated AC voltmeter. The “limit” indication 
is 0.75 V, so analog meters must have an accurate low-voltage 
scale. The Simpson 250 and Sanwa SH-63Trd are examples 
of a passive VOM that is suitable. Nearly all battery operated 
digital multimeters that have a 2 V AC range are suitable. (See 
Fig. A)
1.5 k
Ω
0.15 
μF
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
Fig. A.  Using an AC voltmeter to check AC leakage.
HCD-ZX66i/ZX99i
4
Note on DualDiscs
A DualDisc is a two sided disc product which mates DVD record-
ed material on one side with digital audio material on the other 
side. However, since the audio material side does not conform to 
the Compact Disc (CD) standard, playback on this product is not 
guaranteed.
Music discs encoded with copyright protection 
technologies
This product is designed to play back discs that conform to the 
Compact Disc (CD) standard. Recently, various music discs 
encoded with copyright protection technologies are marketed by 
some record companies. Please be aware that among those discs, 
there are some that do not conform to the CD standard and may 
not be playable by this product.
Note on Multi Session disc
When you play back Multi Session discs with different formats 
for each session, the format of the fi rst session is recognized as 
the disc type. Tracks in the second and subsequent sessions are 
played back if they are the same formats as the fi rst session.
MPEG Layer-3 audio coding technology and patents licensed 
from Fraunhofer IIS and Thomson.
iPod is a trademark of Apple Inc., registered in the U.S. and other 
countries.
TYPE A:
Model
Part No.
HCD-ZX99i: US
2-649-004-4[]
HCD-ZX66i: US
2-649-004-5[]
HCD-ZX66i: Canadian
2-649-004-6[]
TYPE B:
Model
Part No.
HCD-ZX99i: US
4-294-122-0[]
HCD-ZX66i: US
4-294-122-1[]
HCD-ZX66i: Canadian
4-294-122-2[]
MODEL  IDENTIFICATION
-Back Panel-
Ver. 1.4
TYPE A: Part No.
TYPE B: Part No.
Page of 92
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Sony HCD-ZX66I / HCD-ZX99I Service Manual ▷ Download

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  • Here you can View online or download the Service Manual for the Sony HCD-ZX66I / HCD-ZX99I in PDF for free, which will help you to disassemble, recover, fix and repair Sony HCD-ZX66I / HCD-ZX99I Audio. Information contained in Sony HCD-ZX66I / HCD-ZX99I Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.