Sony HCD-XG100AV / HCD-XG900AV Service Manual ▷ View online
3
HCD-XG100AV/XG900AV
TABLE OF CONTENTS
1.
SERVICING NOTES
................................................
4
2.
GENERAL
Location of Controls .......................................................
5
Setting the Time ..............................................................
6
3.
DISASSEMBLY
3-1. Disassembly Flow ...........................................................
7
3-2. Case .................................................................................
7
3-3. Front Panel Section .........................................................
8
3-4. Cover (TC), Tape Mechanism Deck
(TCM-230PWR42) .........................................................
8
3-5. MAIN Board, “Fan, D.C. (M901) (XG100AV)” ...........
9
3-6. MAIN Board (XG900AV) ..............................................
9
3-7. CD Mechanism Deck (CDM37M-5BD32L) .................. 10
3-8. Base Unit (BU-5BD32L) ................................................ 11
3-9. Disc Table ........................................................................ 11
3-8. Base Unit (BU-5BD32L) ................................................ 11
3-9. Disc Table ........................................................................ 11
4.
TEST MODE
.............................................................. 12
5.
MECHANICAL ADJUSTMENTS
....................... 14
6.
ELECTRICAL ADJUSTMENTS
Deck section .................................................................... 14
CD Section ...................................................................... 17
CD Section ...................................................................... 17
7.
DIAGRAMS
7-1. Block Diagram – CD SERVO Section – ....................... 18
7-2. Block Diagram – TUNER/TAPE DECK Section – ...... 19
7-3. Block Diagram – MAIN Section (1/2) – ....................... 20
7-4. Block Diagram – MAIN Section (2/2) – ....................... 21
7-5. Block Diagram – DISPLAY/KEY CONTROL/
7-2. Block Diagram – TUNER/TAPE DECK Section – ...... 19
7-3. Block Diagram – MAIN Section (1/2) – ....................... 20
7-4. Block Diagram – MAIN Section (2/2) – ....................... 21
7-5. Block Diagram – DISPLAY/KEY CONTROL/
POWER SUPPLY Section – ........................................... 22
7-6. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 23
7-7. Printed Wiring Board – BD Board – ............................. 24
7-8. Schematic Diagram – BD Board – ................................ 25
7-9. Printed Wiring Boards – CD MOTOR Section – .......... 26
7-10. Schematic Diagram – CD MOTOR Section – .............. 27
7-11. Printed Wiring Board – AUDIO Board – ...................... 28
7-12. Schematic Diagram – AUDIO Board – ......................... 29
7-13. Printed Wiring Board – LEAF SW Board – .................. 30
7-14. Schematic Diagram – LEAF SW Board – ..................... 30
7-15. Schematic Diagram – MAIN Board (1/3) – .................. 31
7-16. Schematic Diagram – MAIN Board (2/3) – .................. 32
7-17. Schematic Diagram – MAIN Board (3/3) – .................. 33
7-18. Printed Wiring Board – MAIN Board – ........................ 34
7-19. Printed Wiring Board – PA Board – .............................. 36
7-20. Schematic Diagram – PA Board – ................................. 37
7-21. Printed Wiring Board – SURROUND Board – ............. 38
7-22. Schematic Diagram – SURROUND Board – ................ 39
7-23. Printed Wiring Boards – MIC/FRONT INPUT/
7-8. Schematic Diagram – BD Board – ................................ 25
7-9. Printed Wiring Boards – CD MOTOR Section – .......... 26
7-10. Schematic Diagram – CD MOTOR Section – .............. 27
7-11. Printed Wiring Board – AUDIO Board – ...................... 28
7-12. Schematic Diagram – AUDIO Board – ......................... 29
7-13. Printed Wiring Board – LEAF SW Board – .................. 30
7-14. Schematic Diagram – LEAF SW Board – ..................... 30
7-15. Schematic Diagram – MAIN Board (1/3) – .................. 31
7-16. Schematic Diagram – MAIN Board (2/3) – .................. 32
7-17. Schematic Diagram – MAIN Board (3/3) – .................. 33
7-18. Printed Wiring Board – MAIN Board – ........................ 34
7-19. Printed Wiring Board – PA Board – .............................. 36
7-20. Schematic Diagram – PA Board – ................................. 37
7-21. Printed Wiring Board – SURROUND Board – ............. 38
7-22. Schematic Diagram – SURROUND Board – ................ 39
7-23. Printed Wiring Boards – MIC/FRONT INPUT/
HEADPHONES Boards – ............................................... 40
7-24. Schematic Diagram – MIC/FRONT INPUT/
HEADPHONES Boards – ............................................. 41
7-25. Printed Wiring Board – PANEL FL Board – ................. 42
7-26. Schematic Diagram – PANEL FL Board – ................... 43
7-27. Printed Wiring Boards
7-26. Schematic Diagram – PANEL FL Board – ................... 43
7-27. Printed Wiring Boards
– PANEL VR/ILLUMINATION Boards – ..................... 44
7-28. Schematic Diagram
– PANEL VR/ILLUMINATION Boards – ..................... 45
7-29. Printed Wiring Boards – TC-A/TC-B/CD-L/
CD-R (1)/CD-R (2) Boards – ......................................... 46
7-30. Schematic Diagram – TC-A/TC-B/CD-L/
CD-R (1)/CD-R (2) Boards – ......................................... 47
7-31. Printed Wiring Board – TRANSFORMER Section– .... 48
7-32. Schematic Diagram – TRANSFORMER Section– ....... 48
7-33. IC Pin Function Description ........................................... 54
7-32. Schematic Diagram – TRANSFORMER Section– ....... 48
7-33. IC Pin Function Description ........................................... 54
8.
EXPLODED VIEWS
8-1. Case, Back Panel Section ................................................ 59
8-2. Front Panel Section-1 ...................................................... 60
8-3. Front Panel Section-2 ...................................................... 61
8-4. Chassis Section ............................................................... 62
8-5. CD Mechanism Deck Section (CDM37M-5BD32L) .... 63
8-6. Base Unit Section (BU-5BD32L) ................................... 64
8-7. Tape Mechanism Deck Section-1
8-2. Front Panel Section-1 ...................................................... 60
8-3. Front Panel Section-2 ...................................................... 61
8-4. Chassis Section ............................................................... 62
8-5. CD Mechanism Deck Section (CDM37M-5BD32L) .... 63
8-6. Base Unit Section (BU-5BD32L) ................................... 64
8-7. Tape Mechanism Deck Section-1
(TCM-230PWR42) ......................................................... 65
8-8. Tape Mechanism Deck Section-2
(TCM230PWR42) ........................................................... 66
9.
ELECTRICAL PARTS LIST
............................... 67
4
HCD-XG100AV/XG900AV
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
static break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emis-
sion, observe from more than 30 cm away from the objective lens.
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emis-
sion, observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
CHECK
Carry out the “S curve check” in “CD section adjustment” and
check that the S curve waveforms is output three times.
check that the S curve waveforms is output three times.
SECTION 1
SERVICING NOTES
• MODEL IDENTIFICATION
– Rear Panel –
– Rear Panel –
PART No.
MODEL
PART No.
AEP and UK models
4-232-089-1
[]
120 V AC area in E model
4-232-089-2
[]
Singapore model
4-232-089-3
[]
Mexican model
4-232-089-4
[]
Australian model
4-232-089-5
[]
Saudi Arabia model
4-232-089-6
[]
Argentina model
4-232-089-7
[]
5
HCD-XG100AV/XG900AV
SECTION 2
GENERAL
This section is extracted from
instruction manual.
instruction manual.
A EJECT Z/Z B EJECT wj (17)
AUDIO L jack ws (26)
AUDIO R jack wa (26)
CD SYNC qj (18,19)
DIRECT EQUALIZER 6 (21)
AUDIO L jack ws (26)
AUDIO R jack wa (26)
CD SYNC qj (18,19)
DIRECT EQUALIZER 6 (21)
SALSA REGGAE
SAMBA TANGO
MOVIE GUITAR
ROCK
SAMBA TANGO
MOVIE GUITAR
ROCK
JAZZ
DANCE GAME
DIRECTION ek (17~19,23)
DISC SKIP w; (11,12,19)
DISC 1~5 wl (11)
DISPLAY 4 (10,13,15)
DOLBY NR ek (17,18)
DSP rd (21)
DVD 5.1 CH qf (28)
EDIT ea (19)
ENTER wk (14,16)
ENTER/NEXT qg
DISC SKIP w; (11,12,19)
DISC 1~5 wl (11)
DISPLAY 4 (10,13,15)
DOLBY NR ek (17,18)
DSP rd (21)
DVD 5.1 CH qf (28)
EDIT ea (19)
ENTER wk (14,16)
ENTER/NEXT qg
(10,19,20,22,25,32)
FLASH es (13)
FLAT qg (21)
FUNCTION qa
FLAT qg (21)
FUNCTION qa
(8,11,12,18,19,23,26,27)
GAME qs (24,26)
GROOVE rs (21)
GUITAR DISTORTION wk (24)
GUITAR jack ef (24)
GUITAR LEVEL ej (24)
H SPEED DUB qj (18)
IR receptor 2
Jog dial (AMS./>) ql
GROOVE rs (21)
GUITAR DISTORTION wk (24)
GUITAR jack ef (24)
GUITAR LEVEL ej (24)
H SPEED DUB qj (18)
IR receptor 2
Jog dial (AMS./>) ql
(11~13,19)
LOOP ed (8,13)
MIC LEVEL eh (23)
MIX GUITAR/KARAOKE el (23,24)
MIX MIC jack eg (23)
NON STOP e; (12)
P.FILE qg (21,22)
PHONES jack qk
PLAY MODE w; (11,12,19)
POWER SAVE/DEMO
MIC LEVEL eh (23)
MIX GUITAR/KARAOKE el (23,24)
MIX MIC jack eg (23)
NON STOP e; (12)
P.FILE qg (21,22)
PHONES jack qk
PLAY MODE w; (11,12,19)
POWER SAVE/DEMO
(STANDBY) 3 (10)
PRO LOGIC qf (10,22)
PTY wf (16) *AEP, UK model only
PUSH OPEN wh (11)
REPEAT w; (11)
SLEEP 8 (24)
SPECTRUM ANALYZER 5 (23)
PTY wf (16) *AEP, UK model only
PUSH OPEN wh (11)
REPEAT w; (11)
SLEEP 8 (24)
SPECTRUM ANALYZER 5 (23)
STEREO/MONO wf (15)
SUPER WOOFER ra (21,27)
SUPER WOOFER MODE r; (21)
TIMER SELECT 9 (20,25)
TUNER/BAND wg(14,15,18)
TUNER MEMORY wk (14)
TUNING MODE wf (14,15)
VIDEO jack wd (26)
VOLUME control qd (15)
SUPER WOOFER ra (21,27)
SUPER WOOFER MODE r; (21)
TIMER SELECT 9 (20,25)
TUNER/BAND wg(14,15,18)
TUNER MEMORY wk (14)
TUNING MODE wf (14,15)
VIDEO jack wd (26)
VOLUME control qd (15)
BUTTON DESCRIPTIONS
@/1 1
c
c
/CLOCK SET 7
v/V/b/B q;
z REC qh
X qh
m /M, AMS./>
z REC qh
X qh
m /M, AMS./>
(TAPE A/B) qhek
h/H qhek
x qhw;ek
m /M (CD) w;
HX w;
+/– wg
x qhw;ek
m /M (CD) w;
HX w;
+/– wg
wa
ws
wd
wf
wg
wj
wk
wl
e;
ea
es
ed
ef
eg
ej
el
ek
r;
ra
rs
rd
eh
wh
w;
ql
qd
qs
qa
2 3456789 q;
qf
qg
qh
qj
qk
1
LOCATION OF CONTROLS
– Front Panel –
– Front Panel –
6
HCD-XG100AV/XG900AV
1
ANTENNA terminal
2
DJ MIX RETURN/SEND jack (AEP, UK Mexican models)
3
SUB WOOFER OUT jack
4
PHONO IN jack
5
MD IN/OUT jack
6
VIDEO/AUDIO IN jack
7
VIDEO OUT jack
8
DVD INPUT VIDEO/FRONT/REAR/CENTER/WOOFER jack
9
CD DIGITAL OUT OPTICAL terminal
0
FRONT SPEAKER terminal
qa
REAR/CENTER SURROUND SPEAKER terminal
qs
VOLTAGE SELECTOR switch
(120 V AC area in E, Saudi Arabia, Singapore, Argentina models)
– Rear Panel –
2
1
3
9
4
5
6
7
8
0 qa
qs
Remote control
CD H wj (11)
CENTER LEVEL +/– wa (10)
CHECK w; (12)
CLEAR ql (12)
DECK A hH wg (17)
DECK B hH wf (17)
D.SKIP q; (11,12,19)
DSP qs (21)
FILE SELECT ON/OFF qj (21)
FILE SELECT F/f qk (13)
FLASH qg (13)
FUNCTION wk
CENTER LEVEL +/– wa (10)
CHECK w; (12)
CLEAR ql (12)
DECK A hH wg (17)
DECK B hH wf (17)
D.SKIP q; (11,12,19)
DSP qs (21)
FILE SELECT ON/OFF qj (21)
FILE SELECT F/f qk (13)
FLASH qg (13)
FUNCTION wk
(8,11,12,18,19,23,26,27)
LOOP qg (13)
MD H wd
MD X wd
MD x wd
PRO LOGIC qa (10,22)
MD H wd
MD X wd
MD x wd
PRO LOGIC qa (10,22)
REAR LEVEL +/– ws (10)
SLEEP 1 (24)
SUPER WOOFER qd (21,27)
T.TONE qf (10)
TUNER/BAND wh(14,15,18)
TUNING +/– 5 (15)
TV CH +/– 5 (28)
TV/VIDEO 2 (28)
TV VOL +/– wl (28)
TV @/1 3 (28)
VOL +/– qh (15)
SLEEP 1 (24)
SUPER WOOFER qd (21,27)
T.TONE qf (10)
TUNER/BAND wh(14,15,18)
TUNING +/– 5 (15)
TV CH +/– 5 (28)
TV/VIDEO 2 (28)
TV VOL +/– wl (28)
TV @/1 3 (28)
VOL +/– qh (15)
BUTTON DESCRIPTIONS
@/1 4
X 6
x 7
./> 8
m/M 9
X 6
x 7
./> 8
m/M 9
wk
wl
wa
ws
wd
wf
wg
wj
wh
w;
ql
qd
qs
qa
2 3 4
5
6
7
8
9
q;
qf
qg
qh
qj
qk
1
Setting the time
1
Turn on the system.
2
Press
c
/CLOCK SET.
When you set the time for the first time,
skip to step 5.
skip to step 5.
3
Press
v
/
V
repeatedly to select “SET
CLOCK.”
4
Press ENTER/NEXT.
5
Press
v
/
V
repeatedly to set the hour.
6
Press ENTER/NEXT.
The minute indication flashes.
7
Press
v
/
V
repeatedly to set the minute.
8
Press ENTER/NEXT.
The clock starts working.
Tip
If you’ve made a mistake or want to change the time,
start over from step 2.
start over from step 2.
Note
The clock settings are canceled when you disconnect
the power cord or if a power failure occurs.
the power cord or if a power failure occurs.