Sony HCD-SHAKE5 / HCD-SHAKE6D (serv.man2) Service Manual ▷ View online
SERVICE MANUAL
Sony Corporation
Published by Sony EMCS (Malaysia) PG Tec
HCD-SHAKE5/SHAKE6D
MINI HI-FI COMPONENT SYSTEM
9-890-629-02
2013K80-1
©
2013.11
US Model
AEP Model
UK Model
Australian Model
SHAKE-5
Russian Model
SHAKE-6D
E Model
SHAKE-5/SHAKE-6D
Ver. 1.1 2013.11
• HCD-SHAKE5 is the tuner, USB, CD
player, Bluetooth, NFC and amplifi er
section in SHAKE-5.
section in SHAKE-5.
• HCD-SHAKE6D is the tuner, USB,
CD/DVD player, Bluetooth, NFC and
amplifi er section in SHAKE-6D.
amplifi er section in SHAKE-6D.
SPECIFICATIONS
DVD/CD
Section
Section
Model Name Using Similar Mechanism
NEW
CD Mechanism Type
CDM90-DVBU202//M
Optical Pick-up Name
CMS-S76RFS7G
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC
DISTORTION:
(US model only)
With 4 ohm loads, both channels driven,
from 120 – 10,000 Hz; rated 150 watts per
channel minimum RMS power, with no more
than 0.7% total harmonic distortion from 250
milliwatts to rated output.
DISTORTION:
(US model only)
With 4 ohm loads, both channels driven,
from 120 – 10,000 Hz; rated 150 watts per
channel minimum RMS power, with no more
than 0.7% total harmonic distortion from 250
milliwatts to rated output.
Amplifi er section
The following are measured at
US model:
The following are measured at
US model:
AC 120 V, 60 Hz
Mexican model:
AC 120 V – 240 V, 60 Hz
Russian/AEP model:
AC 220 V – 240 V, 50/60 Hz
Other models:
AC 120 V – 240 V, 50/60 Hz
Tweeters/woofers
Power Output (rated):
350 W + 350 W (at 4 ohms, 1 kHz,
1%
THD)
RMS output power (reference):
600 W + 600 W (per channel at
4 ohms, 1 kHz)
Subwoofers
Power Output (rated):
350 W + 350 W (at 4 ohms, 100 Hz,
1%
THD)
RMS output power (reference):
600 W + 600 W (per channel at
4 ohms, 100 Hz)
Inputs
TV/DVD/SAT (AUDIO IN) L/R
TV/DVD/SAT (AUDIO IN) L/R
Voltage 2 V, impedance 47 kilohms
PC/GAME (AUDIO IN) L/R
Voltage 2 V, impedance 47 kilohms
MIC (SHAKE5)
MIC 1, MIC 2 (SHAKE6D)
MIC 1, MIC 2 (SHAKE6D)
Sensitivity 1 mV, impedance 10 kilohms
A (USB),
B (USB) port: Type A
Outputs (SHAKE6D)
VIDEO OUT
VIDEO OUT
Max. output level 1 Vp-p, unbalanced,
Sync. negative load impedance 75 ohms
USB section
Supported bit rate
WMA:
Supported bit rate
WMA:
48 kbps – 192 kbps, VBR, CBR
AAC:
48 kbps – 320 kbps, VBR, CBR
Sampling frequencies
WMA: 44.1 kHz
AAC: 44.1 kHz
Supported USB device
Mass Storage Class
Maximum current
500
500
mA
Disc/USB section
Supported bit rate
MPEG1
Supported bit rate
MPEG1
Layer-3:
32 kbps – 320 kbps, VBR
MPEG2
Layer-3:
8 kbps – 160 kbps, VBR
MPEG1
Layer-2:
32 kbps – 384 kbps, VBR
Sampling frequencies
MPEG1
MPEG1
Layer-3:
32 kHz/44.1 kHz/48 kHz
MPEG2
Layer-3:
16 kHz/22.05 kHz/24 kHz
MPEG1
Layer-2:
32 kHz/44.1 kHz/48 kHz
Xvid (SHAKE6D)
Video codec: Xvid video
Bit rate: 4.854 Mbps (MAX)
Resolution/Frame
rate:
720 × 480 30 fps
720 × 576 25 fps
Audio codec: MP3
MPEG4 (SHAKE6D)
File format: MP4 File Format
Video
codec:
MPEG4 Simple Profile
(AVC is not compatible.)
Bit rate: 4 Mbps
Resolution/Frame
rate:
720 × 576 30 fps
Audio
codec:
AAC-LC
(HE-AAC is not compatible.)
DRM: Not compatible
Disc player section
System
System
Compact disc and digital audio and
video
system
Laser Diode Properties
Emission Duration: Continuous
Laser Output*: Less than 44.6 μW
* This output is the value
measurement at a distance of
200 mm from the objective lens
surface on the Optical Pick-up
Block with 7 mm aperture.
200 mm from the objective lens
surface on the Optical Pick-up
Block with 7 mm aperture.
Frequency response
20 Hz – 20 kHz
Signal-to-noise ratio (SHAKE5)
More than 90 dB
Dynamic range (SHAKE5)
More than 88 dB
Video color system format (SHAKE6D)
NTSC and PAL
Tuner section
FM stereo, FM/AM superheterodyne tuner
Antenna:
FM stereo, FM/AM superheterodyne tuner
Antenna:
FM lead antenna
AM loop antenna
FM tuner section
Tuning range
US
Tuning range
US
model:
87.5 MHz – 108.0 MHz
(100 kHz step)
Other
models:
87.5 MHz – 108.0 MHz
(50 kHz step)
AM tuner section (SHAKE5)
Tuning range
Tuning range
European model:
531 kHz – 1,602 kHz (9 kHz step)
Other
models:
531 kHz – 1,710 kHz (9 kHz step)
530 kHz – 1,710 kHz (10 kHz step)
AM tuner section (SHAKE6D)
Tuning range
Tuning range
Saudi Arabian and Russian models:
531 kHz – 1,602 kHz (9 kHz step)
Other
models:
530 kHz – 1,610 kHz (10 kHz step)
531 kHz – 1,602 kHz (9 kHz step)
Bluetooth section
Communication system
Communication system
Bluetooth Standard version 3.0 +
EDR (Enhanced Data Rate)
Output
Bluetooth Standard Power Class 2
Maximum communication range
Line of sight approx. 10 m
1)
Frequency band
2.4 GHz band (2.4000 GHz – 2.4835 GHz)
Modulation method
FHSS (Freq Hopping Spread Spectrum)
Compatible Bluetooth profiles
2)
A2DP (Advanced Audio Distribution
Profile)
AVRCP 1.3 (Audio Video Remote
Control
Profile)
Supported codecs
SBC (Sub Band Codec)
AAC (Advanced Audio Coding)
1)
The actual range will vary depending on
factors such as obstacles between devices,
magnetic fields around a microwave oven,
static electricity, reception sensitivity,
antenna’s performance, operating system,
software application, etc.
magnetic fields around a microwave oven,
static electricity, reception sensitivity,
antenna’s performance, operating system,
software application, etc.
2)
Bluetooth standard profiles indicate the
purpose of Bluetooth communication
between devices.
between devices.
Photo: HCD-SHAKE6D
– Continued on next page –
HCD-SHAKE5/SHAKE6D
2
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK
0 OR DOTTED LINE
WITH MARK
0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage. Check
leakage as described below.
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage. Check
leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig.
A)
1.5 k
Ω
0.15
μF
AC
voltmeter
(0.75 V)
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Parts on Set
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
License and Trademark Notice
•
is a trademark of DVD Format/Logo Licensing Corporation.
• “DVD+RW”, “DVD-RW”, “DVD+R”, “DVD-R”, “DVD VIDEO”, and
the “CD” logos are trademarks.
• MPEG Layer-3 audio coding technology and patents licensed from
Fraunhofer IIS and Thomson.
• Windows Media is either a registered trademark or trademark of
Microsoft Corporation in the United States and/or other countries.
• This product is protected by certain intellectual property rights of
Microsoft Corporation. Use or distribution of such technology outside
of this product is prohibited without a license from Microsoft or an
authorized Microsoft subsidiary.
of this product is prohibited without a license from Microsoft or an
authorized Microsoft subsidiary.
• “WALKMAN” and “WALKMAN” logo are registered trademarks of
Sony Corporation.
• This system incorporates Dolby* Digital.
* Manufactured under license from Dolby Laboratories. Dolby and the
double-D symbol are trademarks of Dolby Laboratories.
• The Bluetooth
®
word mark and logos are registered trademarks
owned by Bluetooth SIG, Inc. and any use of such marks by Sony
Corporation is under license. Other trademarks and trade names are
those of their respective owners.
Corporation is under license. Other trademarks and trade names are
those of their respective owners.
• The N Mark is a trademark or registered trademark of NFC Forum,
Inc. in the United States and in other countries.
• Android is a trademark of Google Inc.
• THIS PRODUCT IS LICENSED UNDER THE MPEG-4 VISUAL
PATENT PORTFOLIO LICENSE FOR THE PERSONAL AND
NON-COMMERCIAL USE OF A CONSUMER FOR
NON-COMMERCIAL USE OF A CONSUMER FOR
(i) ENCODING VIDEO IN COMPLIANCE WITH THE MPEG-4
VISUAL STANDARD (“MPEG-4 VIDEO”)
AND/OR
(ii)
DECODING MPEG-4 VIDEO THAT WAS ENCODED BY
A CONSUMER ENGAGED IN A PERSONAL AND NON-
COMMERCIAL ACTIVITY AND/OR WAS OBTAINED FROM
A VIDEO PROVIDER LICENSED TO PROVIDE MPEG-4
VIDEO.
VIDEO.
NO LICENSE IS GRANTED OR SHALL BE IMPLIED FOR
ANY OTHER USE. ADDITIONAL INFORMATION INCLUDING
THAT RELATING TO PROMOTIONAL, INTERNAL AND
COMMERCIAL USES AND LICENSING MAY BE OBTAINED
FROM MPEG LA, L.L.C.
ANY OTHER USE. ADDITIONAL INFORMATION INCLUDING
THAT RELATING TO PROMOTIONAL, INTERNAL AND
COMMERCIAL USES AND LICENSING MAY BE OBTAINED
FROM MPEG LA, L.L.C.
HTTP://WWW.MPEGLA.COM
• All other trademarks and registered trademarks are of their respective
holders. In SHAKE-5 manual, ™ and ® marks are not specifi ed.
•
Abbreviation
AUS :
Australian
model
E2
: 120 V AC area in E model
E4
:
African
model
E12
: 220 – 240 V AC area in E model
E51
: Chilean and Peruvian models
EA
:
Saudi
Arabia
model
MX
:
Mexican
model
MY
:
Malaysia
model
RU
:
Russian
model
SAF :
South
African
model
TH
:
Thai
model
HCD-SHAKE5/SHAKE6D
3
1.
SERVICING NOTES
............................................. 4
2. DISASSEMBLY
2-1. Overall Case .................................................................... 8
2-2. Back Panel Section ......................................................... 8
2-3. Loading Panel Assy ........................................................ 9
2-4. CDM90-DVBU202//M ................................................... 9
2-5. Front Panel Section ......................................................... 10
2-6. MOTHERBOARD Board,
2-2. Back Panel Section ......................................................... 8
2-3. Loading Panel Assy ........................................................ 9
2-4. CDM90-DVBU202//M ................................................... 9
2-5. Front Panel Section ......................................................... 10
2-6. MOTHERBOARD Board,
SWITCHING REGULATOR ......................................... 10
2-7. Service Optical Device, Wire (Flat Type) ....................... 11
3.
TEST MODE
............................................................ 12
4.
ELECTRICAL CHECK
......................................... 18
5. TROUBLESHOOTING
.......................................... 19
6. DIAGRAMS
6-1. Block Diagram - DVD/USB Section - ............................ 25
6-2. Block Diagram - MAIN Section - ................................... 26
6-3. Block Diagram - AMP Section - ..................................... 27
6-4. Block
6-2. Block Diagram - MAIN Section - ................................... 26
6-3. Block Diagram - AMP Section - ..................................... 27
6-4. Block
Diagram
- PANEL/POWER SUPPLY Section - ............................ 28
6-5. Printed
Wiring
Board
- MOTHERBOARD Board (Component Side) - ............ 30
6-6. Printed Wiring Board
- MOTHERBOARD Board (Conductor Side) - ............. 31
6-7. Schematic
Diagram
- MOTHERBOARD Board (1/9) - ................................. 32
6-8. Schematic
Diagram
- MOTHERBOARD Board (2/9) - ................................. 33
6-9. Schematic
Diagram
- MOTHERBOARD Board (3/9) - ................................. 34
6-10. Schematic Diagram
- MOTHERBOARD Board (4/9) - ................................. 35
6-11. Schematic Diagram
- MOTHERBOARD Board (5/9) - ................................. 36
6-12. Schematic Diagram
- MOTHERBOARD Board (6/9) - ................................. 37
6-13. Schematic Diagram
- MOTHERBOARD Board (7/9) - ................................. 38
6-14. Schematic Diagram
- MOTHERBOARD Board (8/9) - ................................. 39
6-15. Schematic Diagram
- MOTHERBOARD Board (9/9) - ................................. 40
TABLE OF CONTENTS
6-16. Printed Wiring Board - STR Board - .............................. 41
6-17. Schematic Diagram - STR Board - ................................. 42
6-18. Printed Wiring Board -
6-17. Schematic Diagram - STR Board - ................................. 42
6-18. Printed Wiring Board -
FL Board - ................................. 43
6-19. Schematic Diagram -
FL Board - .................................... 44
6-20. Printed Wiring Board -
MIC Board - .............................. 45
6-21. Schematic Diagram -
MIC Board - ................................. 46
7.
EXPLODED VIEWS
7-1. Overall Case Section ....................................................... 63
7-2. Back Panel Section ......................................................... 64
7-3. Front Panel Section ......................................................... 65
7-4. Chassis
7-2. Back Panel Section ......................................................... 64
7-3. Front Panel Section ......................................................... 65
7-4. Chassis
Section
............................................................... 66
7-5. CD Mechanism Section (CDM90-DVBU202//M) ......... 67
8.
ELECTRICAL PARTS LIST
.............................. 68
HCD-SHAKE5/SHAKE6D
4
SECTION 1
SERVICING NOTES
Notes on chip component replacement
•
•
Never reuse a disconnected chip component.
•
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
•
•
Keep the temperature of the soldering iron around 270 °C
during
repairing.
•
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•
Be careful not to apply force on the conductor when soldering
or
unsoldering.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the
leadfree mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
Boards requiring use of unleaded solder are printed with the
leadfree mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•
•
Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong
viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
•
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radiation
exposure.
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radiation
exposure.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
MODEL IDENTIFICATION
- BACK PANEL -
This appliance is
classifi ed as a CLASS 1
LASER product. This
label is located on the
rear exterior.
classifi ed as a CLASS 1
LASER product. This
label is located on the
rear exterior.
Model
Part No.
HCD-SHAKE5 : AEP, AUS, E2, E51, UK
4-462-248-0[]
HCD-SHAKE5 : US
4-462-248-1[]
HCD-SHAKE6D: EA, E4, E12, MY, RU,
SAF
SAF
4-462-248-2[]
HCD-SHAKE5 : MX
4-462-248-3[]
HCD-SHAKE6D: TH
4-462-248-4[]
• Abbreviation
AUS : Australian
AUS : Australian
model
E2
: 120 V AC area in E model
E4
: African
model
E12
: 220 – 240 V AC area in E model
E51
: Chilean and Peruvian models
EA
: Saudi
Arabia
model
MX : Mexican
model
MY : Malaysia
model
RU : Russian
model
SAF : South
African
model
TH
: Thai
model
PART No.
