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Model
HCD-RV660D HCD-RV990D MHC-RV660D MHC-RV990D
Pages
87
Size
11.48 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
hcd-rv660d-hcd-rv990d-mhc-rv660d-mhc-rv990d.pdf
Date

Sony HCD-RV660D / HCD-RV990D / MHC-RV660D / MHC-RV990D Service Manual ▷ View online

1
Ver 1.3  2004. 09
DVD
Model Name Using Similar Mechanism
NEW
Section
DVD Mechanism Type
CDM74S-DVBU23
Optical Pick-up Name
DBU-1
Tape Deck
Model Name Using Similar Machanism
HCD-RG550
Section
Tape Transport Mechanism Type
CWM43RR-23
SERVICE MANUAL
E Model
Australian Model
HCD-RV660D/RV990D
Amplifier section
The following measured at AC 120, 127, 220, 240 V,
50/60 Hz
Continuous RMS power output (reference)
Front speaker:
100 + 100 watts
(6 ohms at 1 kHz, 10%
THD)
Center speaker*:
40 watts (8 ohms at 1 kHz,
10% THD)
Surround speaker*:
40 + 40 watts
(6 ohms at 1 kHz, 10%
THD)
* MHC-RV990D only
Inputs
MD/VIDEO (AUDIO) IN (phono jacks):
voltage 450/250 mV,
impedance 47 kilohms
GAME (VIDEO) IN (phono jack):
1 Vp-p, 75 ohms
GAME (AUDIO) IN (phono jack):
voltage 250 mV,
impedance 47 kilohms
MIC (phone jack):
sensitivity 1 mV,
impedance 10 kilohms
Outputs
MD/VIDEO (AUDIO) OUT (phono jacks):
voltage 250 mV,
impedance 1 kilohm
VIDEO OUT (phono jack):
max. output level
1 Vp-p, unbalanced, Sync
negative, load impedance
75 ohms
SPECIFICATIONS
S-VIDEO OUT (4-pin/mini-DIN jack):
Y: 1 Vp-p, unbalanced,
Sync negative,
C: 0.286 Vp-p, load
impedance 75 ohms
COMPONENT VIDEO OUT:
Y: 1 Vp-p, 75 ohms
P
B
, P
R
: 0.7 Vp-p, 75 ohms
PHONES (stereo mini jack):
accepts headphones of
8 ohms or more
Front speaker:
Use only the supplied
speaker SS-RV990
Surround speaker (except for MHC-RV660D):
Use only the supplied
speaker SS-RS390
Center speaker (except for MHC-RV660D):
Use only the supplied
speaker SS-CT390
SUB WOOFER OUT:
voltage 1 V,
impedance 1 kilohm
Sony Corporation
Audio Group
Published by Sony Engineering Corporation
9-961-078-04
2004I04-1
© 2004. 09
– Continued on next page –
DVD DECK RECEIVER
• HCD-RV660D/RV990D are the
tuner, deck, DVD and amplifier
section in MHC-RV660D/RV990D.
(Photo: HCD-RV990D)
2
HCD-RV660D/RV990D
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  
0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
Disc player section
System
Compact disc and digital
audio and video system
Laser
Semiconductor laser
(DVD: 
λ=650 nm,
CD: 
λ=780 nm)
Emission duration:
continuous
Frequency response
DVD (PCM 48 kHz):
2 Hz – 22 kHz (
±1 dB)
CD: 2 Hz – 20 kHz (
±1 dB)
Video color system format
NTSC, PAL
OPTICAL DIGITAL OUT
(Square optical connector jack, rear panel)
Wavelength
660 nm
Tape deck section
Recording system
4-track 2-channel stereo
Frequency response
40 – 13,000 Hz (
±3 dB),
using Sony TYPE I
cassette
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
87.5 – 108.0 MHz
Antenna
FM lead antenna
Antenna terminals
75 ohm unbalanced
Intermediate frequency 10.7 MHz
AM tuner section
Tuning range
Latin American models: 530 – 1,710 kHz (with the
interval set at 10 kHz)
531 – 1,710 kHz (with the
interval set at 9 kHz)
Saudi Arabian model:
531 – 1,602 kHz (with the
interval set at 9 kHz)
Other models:
531 – 1,602 kHz (with the
interval set at 9 kHz)
530 – 1,710 kHz (with the
interval set at 10 kHz)
Antenna
AM loop antenna
Antenna terminals
External antenna terminal
Intermediate frequency 450 kHz
General
Power requirements
Australian model:
230 – 240 V AC, 50/60 Hz
Saudi Arabian model:
120 – 127 V, 220 V or
230 – 240 V AC,
50/60 Hz
Adjustable with voltage
selector
Mexican model:
127 V AC, 60 Hz
Thai model:
220 V AC, 50/60 Hz
Other models:
120 V, 220 V or 230 –
240 V AC, 50/60 Hz
Adjustable with voltage
selector
Power consumption
MHC-RV990D
300 watts
MHC-RV660D
230 watts
Dimensions (w/h/d)
Approx. 280 
× 325 × 368 mm
Mass
HCD-RV990D
Approx. 12.1 kg
HCD-RV660D
Approx. 10.6 kg
Design and specifications are subject to change without
notice.
Notes on Chip Component Replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270°C during
repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 
°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to about
350 
°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may also
be added to ordinary solder.
Ver 1.3
NOTE OF REPLACING THE DMB03 BOARD
When replacing the DMB03 board, since the adjustment value is
not set up correctly, “Drive Auto Adjustment” can’t be performed.
In this case, initialize Memory in the following procedures.
Procedure:
1. Set the test mode. (See supplement-1 page 4)
2. Press the [2] key of the remote commander, and set the “DRIVE
MANUAL OPERATION”. (See supplement-1 page 9)
3. Press the [6]  key of the remote commander, and set the “2-6,
Memory Check”. (See supplement-1 page 11)
4. Press the [CLEAR] key of the remote commander, and initialize
Memory.
3
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
HCD-RV660D/RV990D
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
Laser component in this product is capable
of emitting radiation exceeding the limit for
Class 1.
MODEL IDENTIFICATION
– BACK PANEL –
MODEL
PARTS No.
RV990D: SP, MY
4-246-030-01
RV990D: E3, E15
4-246-030-11
RV990D: EA
4-246-030-21
RV990D: AUS
4-246-030-31
RV990D: E51
4-246-030-51
RV990D: MX
4-246-030-61
RV990D: PH
4-246-030-91
RV660D: SP, MY
4-246-139-01
RV660D: E3, E15
4-246-139-11
RV660D: EA
4-246-139-21
RV660D: AUS
4-246-139-31
RV660D: E51
4-246-139-51
RV660D: PH
4-246-139-61
RV660D: TH
4-250-550-41
RV990D: TH
4-250-557-41
• Abbreviation
E3
: 240 V AC area in E model
E15
: 220 – 240 V AC area in E model
E51
: 220 V AC area in E model
AUS : Australian model
EA
: Saudi Arabia model
PH
: Philippine model
SP
: Singapore model
TH
: Thai model
MY
: Malaysia model
MX
: Mexican model
SETTING AND RELEASING THE CD DISC TRAY LOCK
FUNCTION
This set has a disc tray lock function to prevent discs for
demonstration at shops from theft. While this lock function is set,
the tray will not be delivered out even when the OPEN/CLOSE
button is pressed.
Setting method:
Press the OPEN/CLOSE button while pressing the STOP button.
After a few seconds, the message “LOCKED” will appear on the
fluorescent indicator tube with the tray locked.
Releasing method:
Just as the lock is set, press the OPEN/CLOSE button while
pressing the STOP button.
After a few seconds, the message “UNLOCKED” will appear with
the lock released.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the “S curve check” in “DVD section adjustment” and
check that the S curve waveforms is output three times.
PARTS No.
This appliance is
claassified as a CLASS 1
LASER product. This
label is located on the
rear exterior.
The following caution label is located inside the apparatus.
4
TABLE OF CONTENTS
HCD-RV660D/RV990D
1. GENERAL
Main Unit ................................................................................ 5
Remote Control ....................................................................... 6
2. DISASSEMBLY
2-1.   Case ..................................................................................... 8
2-2.   CD Door .............................................................................. 8
2-3.   Front Panel Section ............................................................. 9
2-4.   DVD Block Section ............................................................. 9
2-5.   Tape Mechanism Deck ...................................................... 10
2-6.   Panel Board, LED Board, Remote Board ......................... 10
2-7.   Jack Board ......................................................................... 11
2-8.   Back Panel Section ............................................................ 11
2-9.   Main Board (HCD-RV990D) ............................................ 12
2-10. Main Board (HCD-RV660D) ............................................ 12
2-11. Surround Board, Front AMP Board (HCD-RV990D) ....... 13
2-12. DVD Mechanism Block, DMB03 Board, Video Board .... 13
2-13. Pick-up Unit ...................................................................... 14
2-14. SW Board, Driver Board ................................................... 14
2-15. Sensor Board ..................................................................... 15
2-16. Motor (TB) Board ............................................................. 15
2-17. Motor (LD) Board ............................................................. 16
3. DIAGRAMS
3-1.   Circuit Boards Location .................................................... 17
3-2.   Note for Printed Wiring Boards
     and Schematic Diagrams .................................................. 17
3-3.   Printed Wiring Board
    –DVD Mechanism Section (1/2)– ..................................... 18
3-4.   Schematic Diagram –DVD Mechanism Section (1/2)– .... 19
3-5.   Printed Wiring Boards
    –DVD Mechanism Section (2/2)– ..................................... 20
3-6.   Schematic Diagram –DVD Mechanism Section (2/2)– .... 21
3-7.   Printed Wiring Board –DMB03 Section– ......................... 22
3-8.   Schematic Diagram –DMB03 Section (1/8)– ................... 24
3-9.   Schematic Diagram –DMB03 Section (2/8)– ................... 25
3-10. Schematic Diagram –DMB03 Section (3/8)– ................... 26
3-11. Schematic Diagram –DMB03 Section (4/8)– ................... 27
3-12. Schematic Diagram –DMB03 Section (5/8)– ................... 28
3-13. Schematic Diagram –DMB03 Section (6/8)– ................... 29
3-14. Schematic Diagram –DMB03 Section (7/8)– ................... 30
3-15. Schematic Diagram –DMB03 Section (8/8)– ................... 31
3-16. Printed Wiring Board –Main Section– .............................. 32
3-17. Schematic Diagram –Main Section (1/4)– ........................ 33
3-18. Schematic Diagram –Main Section (2/4)– ........................ 34
3-19. Schematic Diagram –Main Section (3/4)– ........................ 35
3-20. Schematic Diagram –Main Section (4/4)– ........................ 36
3-21. Printed Wiring Board –Video Section– ............................. 37
3-22. Schematic Diagram –Video Section– ................................ 38
3-23. Printed Wiring Board –Jack Section– ............................... 39
3-24. Schematic Diagram –Jack Section– .................................. 40
3-25. Printed Wiring Board –Front AMP Section– .................... 41
3-26. Schematic Diagram –Front AMP Section– ....................... 42
3-27. Printed Wiring Boards –Surround AMP Section– ............ 43
3-28. Schematic Diagram –Surround AMP Section– ................. 44
3-29. Printed Wiring Boards –Panel Section– ............................ 45
3-30. Schematic Diagram –Panel Section– ................................ 46
3-31. Printed Wiring Board –Power Supply Section (1/2)– ....... 47
3-32. Schematic Diagram –Power Supply Section (1/2)– .......... 48
3-33. Printed Wiring Board –Power Supply Section (1/2)– ....... 49
3-34. Schematic Diagram –Power Supply Section (2/2)– .......... 50
3-35. IC Block Diagrams ............................................................ 51
4. EXPLODED VIEWS
4-1.   Main Section ..................................................................... 55
4-2.   Front Panel Section (1) ...................................................... 56
4-3.   Front Panel Section (2) ...................................................... 57
4-4.   Front Panel Section (3) ...................................................... 58
4-5.   DVD Block Section ........................................................... 59
4-6.   Main Board Section (1/2) .................................................. 60
4-7.   Main Board Section (2/2) .................................................. 61
4-8.   DVD Mechanism Deck Section (1) .................................. 62
4-9.   DVD Mechanism Deck Section (2) .................................. 63
5. ELECTRICAL PARTS LIST
........................................ 64
Page of 87
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Sony HCD-RV660D / HCD-RV990D / MHC-RV660D / MHC-RV990D Service Manual ▷ Download

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  • Here you can View online or download the Service Manual for the Sony HCD-RV660D / HCD-RV990D / MHC-RV660D / MHC-RV990D in PDF for free, which will help you to disassemble, recover, fix and repair Sony HCD-RV660D / HCD-RV990D / MHC-RV660D / MHC-RV990D Audio. Information contained in Sony HCD-RV660D / HCD-RV990D / MHC-RV660D / MHC-RV990D Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.