DOWNLOAD Sony HCD-RG490 / HCD-RG590 (serv.man2) Service Manual ↓ Size: 3.84 MB | Pages: 22 in PDF or view online for FREE

Model
HCD-RG490 HCD-RG590 (serv.man2)
Pages
22
Size
3.84 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio / SUPPLEMENT-2
File
hcd-rg490-hcd-rg590-sm2.pdf
Date

Sony HCD-RG490 / HCD-RG590 (serv.man2) Service Manual ▷ View online

HCD-RG490/RG590
13
13
HCD-RG490/RG590
 : Uses unleaded solder.
2-11. PRINTED  WIRING  BOARDS  – KEY Section (RG490: Mexican/RG590 Mexican models) –
R664
R692
R
6
5
8
R
6
5
9
R693
R694
R695
R696
R697
R698
R665
R666
R667
R668
        
S614
S615
S616
S617
S641
S642
S643
S644
S645
S646
S647
D623
S618
S648
CN607
JW684
R688
C643
C644
R682
R683
R687
R686
R685
R684
CN605
S672
S
63
8
S
63
7
S
6
3
6
S
63
5
S
63
4
S
6
3
3
S
6
2
4
S631
S
6
32
KEY TOP BOARD
SUB WOOFER
D623, S618
EQ BAND
SURROUND
GROOVE
CLEAR
ENTER
GUITAR
VOCAL
BASS
1-868-906-
12
(12)
N
PANEL BOARD
CN606
1
5
+
,
<
KEY RIGHT BOARD
1-868-905-
12
(12)
ROTARY ENCODER
(MULTI JOG)
1
3
(RG490)
(RG490)
PLAY MODE/
TUNING MODE
(RG490)
(RG590)
DISC SKIP/
EX-CHANGE
Q
PANEL
BOARD
CN604
SLEEP
EQ BAND
SURROUND
REPEAT
GROOVE
ENTER
A
DISC 3
DISC 2
DISC 1
1
5
(RG590)
S614 – 618,
S624,
S631 – 638,
S641 – 648 
A
B
C
D
E
F
G
H
I
J
1
2
3
4
5
6
7
8
9
10
K
(RG590)
(RG590)
HCD-RG490/RG590
14
14
HCD-RG490/RG590
2-12. SCHEMATIC  DIAGRAM  – KEY Section (RG490: Mexican/RG590 Mexican models) –
C643
S672
S631
S632
S633
R684
R683
R682
R685
R687
R688
S634
S635
R686
S636
S637
R668
R667
R666
S618
S617
S616
S615
S614
R698
R697
R696
R695
R694
R693
R692
S641
S642
S643
S644
S645
S646
S647
S648
R659
R658
CN607
R664
R665
D623
CN605
S638
C644
S624
0.01
4.7k
2.2k
2.2k
4.7k
22k
47k
10k
47k
22k
10k
47k
22k
10k
4.7k
4.7k
2.2k
2.2k
1k
1k
5P
4.7k
4.7k
SLR-325MCT31
5P
0.01
KEY2
KEY3
JOG-A
JOG-B
GND
LED+9V
SW LED
KEY1 OUT
KEY4
GND
CLEAR
GROOVE
SURROUND
EQ BAND
BASS
VOCAL
GUITER
ENTER
+
-
(RG590)
DISC SKIP/
EX-CHANGE
DISC 1
DISC 2
DISC 3
GROOVE
SURROUND
EQ BAND
SLEEP
REPEAT
PLAY MODE/
TUNING MODE
ENTER
ROTARY ENCODER
SUBWOOFER
SUBWOOFER
(RG490)
(RG590)
(MULTI JOG)
TO PANEL BOARD
CN606
TO PANEL BOARD
CN604
15
HCD-RG490/RG590
Ref. No.
Part No.
Description
Remark
Ref. No.
Part No.
Description
Remark
A-1159-681-A KEY RIGHT BOARD, COMPLETE
(EXCEPT RG490: MX/RG590: MX)
A-1159-682-A KEY RIGHT BOARD, COMPLETE
(RG490: MX/RG590: MX)
*************************
< CAPACITOR >
C643
1-162-970-11 CERAMIC CHIP
0.01uF
10%
25V
C644
1-162-970-11 CERAMIC CHIP
0.01uF
10%
25V
< RESISTOR >
R682
1-216-825-11 METAL CHIP
2.2K
5%
1/10W
R683
1-216-825-11 METAL CHIP
2.2K
5%
1/10W
R684
1-216-829-11 METAL CHIP
4.7K
5%
1/10W
R685
1-216-829-11 METAL CHIP
4.7K
5%
1/10W
R686
1-216-833-11 METAL CHIP
10K
5%
1/10W
R687
1-216-837-11 METAL CHIP
22K
5%
1/10W
R688
1-216-841-11 METAL CHIP
47K
5%
1/10W
< SWITCH >
S624
1-762-875-21 SWITCH, KEYBOARD (ENTER)
S631
1-762-875-21 SWITCH, KEYBOARD (EQ BAND)
(RG490/RG590: AEP, UK, RU)
S631
1-762-875-21 SWITCH, KEYBOARD (SLEEP)
(RG590: E2, E3, E51, EA, MX, AR)
S632
1-762-875-21 SWITCH, KEYBOARD (SURRROUND)
(RG490/RG590: AEP, UK, RU)
S632
1-762-875-21 SWITCH, KEYBOARD (PLAY MODE/TUNING
 MODE) (RG590: E2, E3, E51, EA, MX, AR)
S633
1-762-875-21 SWITCH, KEYBOARD (GROOVE)
(RG490/RG590: AEP, UK, RU)
S633
1-762-875-21 SWITCH, KEYBOARD (REPEAT)
(RG590: E2, E3, E51, EA, MX, AR)
S634
1-762-875-21 SWITCH, KEYBOARD (A)
S635
1-762-875-21 SWITCH, KEYBOARD (DISC SKIP/EX-CHANGE)
S636
1-762-875-21 SWITCH, KEYBOARD (DISC 3)
S637
1-762-875-21 SWITCH, KEYBOARD (DISC 2)
S638
1-762-875-21 SWITCH, KEYBOARD (DISC 1)
S672
1-786-418-11 SWITCH, ROTARY (ENCODER) (MULTI JOG)
************************************************************
3.
ELECTRICAL  PARTS  LIST
NOTE:
Due to standardization, replacements in the
parts list may be different from the parts
specified in the diagrams or the components
used on the set.
-XX and -X mean standardized parts, so they
may have some difference from the original
one.
RESISTORS
All resistors are in ohms.
METAL: Metal-film resistor.
METAL OXIDE: Metal oxide-film resistor.
F: nonflammable
Items marked “*” are not stocked since they
are seldom required for routine service.
Some delay should be anticipated when
ordering these items.
SEMICONDUCTORS
In each case, u: 
µ
, for example:
uA... : 
µ
A...
uPA... : 
µ
PA...
uPB... : 
µ
PB...
uPC... : 
µ
PC...
uPD... : 
µ
PD...
CAPACITORS
uF: 
µ
F
COILS
uH: 
µ
H
A-1159-684-A KEY TOP BOARD, COMPLETE
(RG590: E2, E3, E51, EA, AR)
A-1159-685-A KEY TOP BOARD, COMPLETE (RG590: MX)
***********************
< LED >
D623
8-719-060-27 LED   SLR-325MCT31 (SUBWOOFER)
< RESISTOR >
R658
1-216-821-11 METAL CHIP
1K
5%
1/10W
R659
1-216-821-11 METAL CHIP
1K
5%
1/10W
R664
1-216-829-11 METAL CHIP
4.7K
5%
1/10W
R665
1-216-829-11 METAL CHIP
4.7K
5%
1/10W
R666
1-216-833-11 METAL CHIP
10K
5%
1/10W
R667
1-216-837-11 METAL CHIP
22K
5%
1/10W
R668
1-216-841-11 METAL CHIP
47K
5%
1/10W
R692
1-216-825-11 METAL CHIP
2.2K
5%
1/10W
R693
1-216-825-11 METAL CHIP
2.2K
5%
1/10W
R694
1-216-829-11 METAL CHIP
4.7K
5%
1/10W
R695
1-216-829-11 METAL CHIP
4.7K
5%
1/10W
R696
1-216-833-11 METAL CHIP
10K
5%
1/10W
R697
1-216-837-11 METAL CHIP
22K
5%
1/10W
R698
1-216-841-11 METAL CHIP
47K
5%
1/10W
< SWITCH >
S614
1-762-875-21 SWITCH, KEYBOARD (CLEAR)
S615
1-762-875-21 SWITCH, KEYBOARD (GROOVE)
S616
1-762-875-21 SWITCH, KEYBOARD (SURROUND)
S617
1-762-875-21 SWITCH, KEYBOARD (EQ BAND)
S618
1-762-875-21 SWITCH, KEYBOARD (SUBWOOFER)
S641
1-762-875-21 SWITCH, KEYBOARD (BASS)
S642
1-762-875-21 SWITCH, KEYBOARD (VOCAL)
S643
1-762-875-21 SWITCH, KEYBOARD (GUITAR)
S644
1-762-875-21 SWITCH, KEYBOARD (ENTER)
S645
1-762-875-21 SWITCH, KEYBOARD (B)
S646
1-762-875-21 SWITCH, KEYBOARD (+)
S647
1-762-875-21 SWITCH, KEYBOARD (b)
S648
1-762-875-21 SWITCH, KEYBOARD (–)
************************************************************
KEY RIGHT
KEY TOP
Abbreviation
AR
: Argentina model
AUS : Australian model
E2
: 120V AC area in E model
E3
: 240V AC area in E model
E51 : Chilean and Peruvian models
EA
: Saudi Arabia model
MX : Mexican model
RU
: Russian model
The components identified by mark
0 or dotted line with mark 0 are
critical for safety.
Replace only with part number
specified.
When indicating parts by reference
number, please include the board.
Ref. No.
Part No.
Description
Remark
Ref. No.
Part No.
Description
Remark
16
HCD-RG490/RG590
A-1159-743-A MAIN BOARD, COMPLETE (RG590: AEP, UK)
A-1159-744-A MAIN BOARD, COMPLETE (RG590: E3)
A-1159-745-A MAIN BOARD, COMPLETE (RG590: EA)
A-1159-746-A MAIN BOARD, COMPLETE(RG590: E2, E51, AR)
A-1159-747-A MAIN BOARD, COMPLETE (RG590: MX)
A-1163-191-A MAIN BOARD, COMPLETE (RG490: AEP)
A-1163-192-A MAIN BOARD, COMPLETE (RG490: RU)
A-1163-193-A MAIN BOARD, COMPLETE (RG490: E3, AUS)
A-1163-194-A MAIN BOARD, COMPLETE (RG490: EA)
A-1163-195-A MAIN BOARD, COMPLETE(RG490: E2, E51, AR)
A-1163-196-A MAIN BOARD, COMPLETE (RG490: MX)
A-1184-870-A MAIN BOARD, COMPLETE (RG490: RU)
*********************
7-685-872-01 SCREW +BVTT 3X8 (S)
< CAPACITOR >
C001
1-136-497-81 FILM
0.1uF
5%
50V
C002
1-136-497-81 FILM
0.1uF
5%
50V
C006
1-126-964-11 ELECT
10uF
20%
50V
C007
1-126-965-11 ELECT
22uF
20%
50V
C008
1-126-943-11 ELECT
2200uF
20%
25V
C010
1-165-621-11 CERAMIC CHIP
0.1uF
50V
C011
1-136-497-81 FILM
0.1uF
5%
50V
C012
1-136-497-81 FILM
0.1uF
5%
50V
C013
1-126-943-11 ELECT
2200uF
20%
25V
C015
1-126-933-11 ELECT
100uF
20%
16V
C023
1-126-943-11 ELECT
2200uF
20%
25V
C025
1-126-933-11 ELECT
100uF
20%
16V
C026
1-162-974-11 CERAMIC CHIP
0.01uF
50V
C027
1-162-974-11 CERAMIC CHIP
0.01uF
50V
C031
1-216-864-11 SHORT CHIP
0
C032
1-162-964-11 CERAMIC CHIP
0.001uF
10%
50V
(RG490: AEP, RU, E3, EA, AUS/
RG590: AEP, UK, RU, E3, EA)
C033
1-126-933-11 ELECT
100uF
20%
16V
C034
1-126-963-11 ELECT
4.7uF
20%
50V
C035
1-126-947-11 ELECT
47uF
20%
35V
C063
1-164-156-11 CERAMIC CHIP
0.1uF
25V
C064
1-162-964-11 CERAMIC CHIP
0.001uF
10%
50V
C065
1-162-964-11 CERAMIC CHIP
0.001uF
10%
50V
(RG490: AEP, RU, E3, EA, AUS/
RG590: AEP, UK, RU, E3, EA)
C066
1-162-964-11 CERAMIC CHIP
0.001uF
10%
50V
(RG490: AEP, RU, E3, EA, AUS/
RG590: AEP, UK, RU, E3, EA)
C068
1-162-964-11 CERAMIC CHIP
0.001uF
10%
50V
C069
1-162-964-11 CERAMIC CHIP
0.001uF
10%
50V
C109
1-126-964-11 ELECT
10uF
20%
50V
C110
1-126-964-11 ELECT
10uF
20%
50V
C111
1-126-965-11 ELECT
22uF
20%
50V
C112
1-126-947-11 ELECT
47uF
20%
35V
C114
1-164-360-11 CERAMIC CHIP
0.1uF
16V
C115
1-126-933-11 ELECT
100uF
20%
16V
C116
1-126-960-11 ELECT
1uF
20%
50V
C117
1-162-964-11 CERAMIC CHIP
0.001uF
10%
50V
C118
1-126-961-11 ELECT
2.2uF
20%
50V
C119
1-126-961-11 ELECT
2.2uF
20%
50V
C120
1-164-360-11 CERAMIC CHIP
0.1uF
16V
C121
1-126-933-11 ELECT
100uF
20%
16V
C122
1-165-176-11 CERAMIC CHIP
0.047uF
10%
16V
C123
1-162-923-11 CERAMIC CHIP
47PF
5%
50V
(RG490: AEP, RU/RG590: AEP, UK, RU)
C124
1-162-923-11 CERAMIC CHIP
47PF
5%
50V
(RG490: AEP, RU/RG590: AEP, UK, RU)
C125
1-126-960-11 ELECT
1uF
20%
50V
C126
1-126-960-11 ELECT
1uF
20%
50V
C129
1-126-960-11 ELECT
1uF
20%
50V
C130
1-126-960-11 ELECT
1uF
20%
50V
C133
1-164-156-11 CERAMIC CHIP
0.1uF
25V
(RG490: AEP, RU/RG590: AEP, UK, RU)
C134
1-164-156-11 CERAMIC CHIP
0.1uF
25V
(RG490: AEP, RU/RG590: AEP, UK, RU)
C135
1-162-960-11 CERAMIC CHIP
220PF
10%
50V
(RG490: AEP, RU/RG590: AEP, UK, RU)
C136
1-162-960-11 CERAMIC CHIP
220PF
10%
50V
(RG490: AEP, RU/RG590: AEP, UK, RU)
C137
1-126-960-11 ELECT
1uF
20%
50V
C138
1-126-960-11 ELECT
1uF
20%
50V
C139
1-107-826-11 CERAMIC CHIP
0.1uF
10%
16V
C140
1-107-826-11 CERAMIC CHIP
0.1uF
10%
16V
C141
1-126-964-11 ELECT
10uF
20%
50V
C142
1-126-964-11 ELECT
10uF
20%
50V
C143
1-137-374-11 MYLAR
0.047uF
5%
50V
C144
1-137-374-11 MYLAR
0.047uF
5%
50V
C145
1-162-968-11 CERAMIC CHIP
0.0047uF
10%
50V
C146
1-162-968-11 CERAMIC CHIP
0.0047uF
10%
50V
C147
1-164-362-11 CERAMIC CHIP
470PF
5%
50V
C148
1-164-362-11 CERAMIC CHIP
470PF
5%
50V
C149
1-164-227-11 CERAMIC CHIP
0.022uF
10%
25V
C150
1-164-227-11 CERAMIC CHIP
0.022uF
10%
25V
C151
1-164-227-11 CERAMIC CHIP
0.022uF
10%
25V
C152
1-164-227-11 CERAMIC CHIP
0.022uF
10%
25V
C153
1-126-960-11 ELECT
1uF
20%
50V
(RG490/RG590: AEP, UK, RU)
C154
1-126-960-11 ELECT
1uF
20%
50V
(RG490/RG590: AEP, UK, RU)
C155
1-136-167-00 MYLAR
0.15uF
5%
50V
(RG490)
C155
1-136-168-00 MYLAR
0.18uF
5%
50V
(RG590)
C156
1-136-167-00 MYLAR
0.15uF
5%
50V
(RG490)
C156
1-136-168-00 MYLAR
0.18uF
5%
50V
(RG590)
C157
1-136-167-00 MYLAR
0.15uF
5%
50V
(RG490)
C157
1-136-168-00 MYLAR
0.18uF
5%
50V
(RG590)
C158
1-136-167-00 MYLAR
0.15uF
5%
50V
(RG490)
C158
1-136-168-00 MYLAR
0.18uF
5%
50V
(RG590)
C159
1-162-960-11 CERAMIC CHIP
220PF
10%
50V
C160
1-162-960-11 CERAMIC CHIP
220PF
10%
50V
C163
1-125-837-11 CERAMIC CHIP
1uF
10%
6.3V
(RG590: E2, E3, 51, EA, MX, AR)
C164
1-125-837-11 CERAMIC CHIP
1uF
10%
6.3V
(RG590: E2, E3, 51, EA, MX, AR)
MAIN
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