Sony HCD-PZ1D / MHC-PZ1D Service Manual ▷ View online
SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
HCD-PZ1D
SPECIFICATIONS
DVD RECEIVER
9-893-158-03
2012F33-1
©
2012.06
E Model
Ver. 1.2 2012.06
• HCD-PZ1D is the Amplifi er, Inputs/Outputs,
Disc player and Tuner section in MHC-PZ1D.
Model Name Using Similar Mechanism
NEW
DVD Mechanism Type
CDM74HFVX-DVBU101
Optical Pick-up Name
KHM-313CAB
Amplifier section
The following measured at AC 127 V, 220 V,
60 Hz (Brazilian model)
The following measured at AC 127 V, 60 Hz
(Mexican model)
The following measured at AC 120 V, 220 V,
240 V, 50/60 Hz (Other models)
60 Hz (Brazilian model)
The following measured at AC 127 V, 60 Hz
(Mexican model)
The following measured at AC 120 V, 220 V,
240 V, 50/60 Hz (Other models)
Brazilian model:
Power output (rated):
Power output (rated):
135 W + 135 W (at 6 Ω, 1 kHz, 1%
THD, at LINK MODE)
THD, at LINK MODE)
RMS output power (reference):
Front speaker:
175 W + 175 W (per channel at 8 Ω,
1 kHz, 10% THD)
Satellite speaker:
70 W + 70 W (per channel at 24 Ω,
1 kHz, 10% THD)
Subwoofer:
210 W (at 6 Ω, 100 Hz, 10% THD)
175 W + 175 W (per channel at 8 Ω,
1 kHz, 10% THD)
Satellite speaker:
70 W + 70 W (per channel at 24 Ω,
1 kHz, 10% THD)
Subwoofer:
210 W (at 6 Ω, 100 Hz, 10% THD)
Other models:
Power output (rated):
Power output (rated):
135 W + 135 W (at 6 Ω, 1 kHz, 1%
THD, at LINK MODE)
THD, at LINK MODE)
RMS output power (reference):
Front speaker:
210 W + 210 W (per channel at 8 Ω,
1 kHz)
Satellite speaker:
90 W + 90 W (per channel at 24 Ω,
1 kHz)
Subwoofer:
240 W (at 6 Ω, 100 Hz)
210 W + 210 W (per channel at 8 Ω,
1 kHz)
Satellite speaker:
90 W + 90 W (per channel at 24 Ω,
1 kHz)
Subwoofer:
240 W (at 6 Ω, 100 Hz)
Inputs
VIDEO/SAT VIDEO IN (phono jack):
1 Vp-p, 75 Ω
VIDEO/SAT AUDIO IN L/R (phono jacks):
voltage 250/450 mV, impedance
47 kΩ
47 kΩ
MIC (phone jack):
sensitivity 1 mV, impedance 10 kΩ
Intelligent Pantilter Dock:
1 Vp-p, 75 Ω
Outputs
VIDEO OUT (phono jack):
max. output level 1 Vp-p, unbalanced,
Sync negative, load impedance 75 Ω
Sync negative, load impedance 75 Ω
COMPONENT VIDEO OUT
Y: 1 Vp-p, 75 Ω
p-p, 75 Ω
p-p, 75 Ω
p-p, 75 Ω
DVD DIGITAL OUT (Square optical
connector jack, rear panel):
connector jack, rear panel):
Wavelength 650 nm
PHONES (stereo mini jack):
accepts headphones of 8 Ω or more
FRONT SPEAKERS:
Use only the supplied speaker
SS-GZR999D.
SS-GZR999D.
SATELLITE SPEAKERS:
Use only the supplied speaker
SS-RSZ999D.
SS-RSZ999D.
SUBWOOFER:
Use only the supplied subwoofer
SS-WGR999D.
SS-WGR999D.
(USB) port: Type A
Maximum current: 500 mA
Intelligent Pantilter Dock:
Output voltage: DC 4.2 V
Maximum current: 1 A
Maximum current: 1 A
Disc player section
System:
Compact disc and digital audio and
video system
video system
Laser Diode Properties
Emission Duration: Continuous
Laser Output*: Less than 44.6 μW
Laser Output*: Less than 44.6 μW
* This output is the value measurement
at a distance of 200 mm from the
objective lens surface on the Optical
Pick-up Block with 7 mm aperture.
objective lens surface on the Optical
Pick-up Block with 7 mm aperture.
Video color system format: NTSC
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
Tuning range
Brazilian model:
87.5 MHz 108.0 MHz (100 kHz
step)
Other models:
87.5 MHz 108.0 MHz (50 kHz step)
87.5 MHz 108.0 MHz (100 kHz
step)
Other models:
87.5 MHz 108.0 MHz (50 kHz step)
Antenna:
FM lead antenna
Antenna terminals:
75 Ω unbalanced
Intermediate frequency:
10.7 MHz
AM tuner section
Tuning range:
Tuning range:
530 kHz 1,710 kHz (10 kHz step)
531 kHz 1,710 kHz (9 kHz step)
531 kHz 1,710 kHz (9 kHz step)
Antenna:
AM loop antenna
Antenna terminals:
External antenna terminal
Intermediate frequency:
450 kHz
General
Power requirements
Argentine model:
AC 220 V, 50/60 Hz
Brazilian model:
AC 127 V, 220 V, 60 Hz, adjustable
with voltage selector
Mexican model:
AC 127 V, 60 Hz
Other models:
AC 120 V, 220 V, 230 V 240 V,
50/60 Hz, adjustable with voltage
selector
AC 220 V, 50/60 Hz
Brazilian model:
AC 127 V, 220 V, 60 Hz, adjustable
with voltage selector
Mexican model:
AC 127 V, 60 Hz
Other models:
AC 120 V, 220 V, 230 V 240 V,
50/60 Hz, adjustable with voltage
selector
Power consumption: 215 W
Dimensions (W/H/D) (excl. speakers):
Dimensions (W/H/D) (excl. speakers):
Approx. 280 mm × 330 mm ×
430 mm
430 mm
Mass (excl. speakers): Approx. 13.3 kg
Quantity of the main unit: 1 piece
Quantity of the main unit: 1 piece
Design and specifications are subject to
change without notice.
change without notice.
Standby power consumption: 0.5 W
HCD-PZ1D
2
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
This system incorporates Dolby
1)
Digital and
DTS
2)
Digital Surround System.
1)
Manufactured under license from Dolby
Laboratories. “Dolby” and the double-
D symbol are trademarks of Dolby
Laboratories.
D symbol are trademarks of Dolby
Laboratories.
2)
Manufactured under license under U.S.
Patent #'s: 5,451,942; 5,956,674; 5,974,380;
5,978,762; 6,487,535 & other U.S. and
worldwide patents issued & pending. DTS
and the Symbol are registered trademarks,
& DTS 2.0+ Digital Out and the DTS logos
are trademarks of DTS, Inc. Product includes
software. ©DTS, Inc. All Rights Reserved.
“DVD+RW,” “DVD-RW,” “DVD+R,” “DVD
VIDEO,” and the “CD” logos are trademarks.
5,978,762; 6,487,535 & other U.S. and
worldwide patents issued & pending. DTS
and the Symbol are registered trademarks,
& DTS 2.0+ Digital Out and the DTS logos
are trademarks of DTS, Inc. Product includes
software. ©DTS, Inc. All Rights Reserved.
“DVD+RW,” “DVD-RW,” “DVD+R,” “DVD
VIDEO,” and the “CD” logos are trademarks.
MPEG Layer-3 audio coding technology and
patents licensed from Fraunhofer IIS and
Thomson.
Thomson.
Windows Media is either a registered
trademark or trademark of Microsoft
Corporation in the United States and/or
other countries.
Corporation in the United States and/or
other countries.
This product contains technology subject
to certain intellectual property rights
of Microsoft. Use or distribution of this
technology outside of this product is
prohibited without a license(s) from
Microsoft.
of Microsoft. Use or distribution of this
technology outside of this product is
prohibited without a license(s) from
Microsoft.
THIS PRODUCT IS LICENSED UNDER
THE MPEG-4 VISUAL PATENT
PORTFOLIO LICENSE FOR THE
PERSONAL AND NON-COMMERCIAL
USE OF A CONSUMER FOR
(i) ENCODING VIDEO IN COMPLIANCE
WITH THE MPEG-4 VISUAL STANDARD
(“MPEG-4 VIDEO”)
AND/OR
(ii) DECODING MPEG-4 VIDEO THAT
WAS ENCODED BY A CONSUMER
ENGAGED IN A PERSONAL AND NON-
COMMERCIAL ACTIVITY AND/OR WAS
OBTAINED FROM A VIDEO PROVIDER
LICENSED BY MPEG LA TO PROVIDE
MPEG-4 VIDEO.
NO LICENSE IS GRANTED OR SHALL
BE IMPLIED FOR ANY OTHER
USE. ADDITIONAL INFORMATION
INCLUDING THAT RELATING TO
PROMOTIONAL, INTERNAL AND
COMMERCIAL USES AND LICENSING
MAY BE OBTAINED FROM MPEG LA,
LLC. SEE http://www. mpegla.com/
THE MPEG-4 VISUAL PATENT
PORTFOLIO LICENSE FOR THE
PERSONAL AND NON-COMMERCIAL
USE OF A CONSUMER FOR
(i) ENCODING VIDEO IN COMPLIANCE
WITH THE MPEG-4 VISUAL STANDARD
(“MPEG-4 VIDEO”)
AND/OR
(ii) DECODING MPEG-4 VIDEO THAT
WAS ENCODED BY A CONSUMER
ENGAGED IN A PERSONAL AND NON-
COMMERCIAL ACTIVITY AND/OR WAS
OBTAINED FROM A VIDEO PROVIDER
LICENSED BY MPEG LA TO PROVIDE
MPEG-4 VIDEO.
NO LICENSE IS GRANTED OR SHALL
BE IMPLIED FOR ANY OTHER
USE. ADDITIONAL INFORMATION
INCLUDING THAT RELATING TO
PROMOTIONAL, INTERNAL AND
COMMERCIAL USES AND LICENSING
MAY BE OBTAINED FROM MPEG LA,
LLC. SEE http://www. mpegla.com/
All other trademarks and registered
trademarks are of their respective holders.
In this manual,
In this manual,
TM
and
®
marks are not
specified.
NOTES ON CHIP COMPONENT REPLACEMENT
•
•
Never reuse a disconnected chip component.
•
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
aged by heat.
FLEXIBLE CIRCUIT BOARD REPAIRING
•
•
Keep the temperature of soldering iron around 270 °C during
repairing.
repairing.
•
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
circuit board (within 3 times).
•
Be careful not to apply force on the conductor when soldering
or unsoldering.
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
This appliance is classified as a CLASS 1
LASER product. This marking is located
on the rear exterior.
LASER product. This marking is located
on the rear exterior.
HCD-PZ1D
3
1.
SERVICING NOTES
............................................. 4
2. DISASSEMBLY
2-1. Disassembly
Flow
........................................................... 9
2-2. Case (Side L), Case (Side R) .......................................... 10
2-3. Top Panel Block .............................................................. 10
2-4. Cord (With Plug) (J1) ..................................................... 11
2-5. Base
2-3. Top Panel Block .............................................................. 10
2-4. Cord (With Plug) (J1) ..................................................... 11
2-5. Base
Plate
........................................................................ 11
2-6. Cam Ring (Shutter) ......................................................... 12
2-7. Torsion Spring (A) .......................................................... 12
2-8. Ring
2-7. Torsion Spring (A) .......................................................... 12
2-8. Ring
(Operating)
............................................................. 13
2-9. Chassis
Block
.................................................................. 13
2-10. Loading Panel ................................................................. 14
2-11. Front Panel Block ........................................................... 15
2-12. VOL-LED Board ............................................................ 16
2-13. RIGHT Board, LEFT Board ........................................... 16
2-14. FRONT Board ................................................................. 17
2-15. LCD CTRL Board ........................................................... 17
2-16. MIC Board ...................................................................... 18
2-17. Sub Panel LCD Block ..................................................... 19
2-18. LCD Module (LCD101) ................................................. 19
2-19. BU Holder Block ............................................................ 20
2-20. DMB19 Board ................................................................. 21
2-21. Optical Pick-up (KHM-313CAB) ................................... 21
2-22. Back Panel Block ............................................................ 22
2-23. MAIN Board ................................................................... 23
2-24. AMP Board ..................................................................... 24
2-25. VIDEO Board ................................................................. 25
2-26. Mechanism Deck (CDM74HFV ASSY) ........................ 25
2-27. DRIVER Board, SW Board ............................................ 26
2-28. SENSOR Board .............................................................. 26
2-29. MOTOR (TB) Board....................................................... 27
2-30. MOTOR (LD) Board ...................................................... 27
2-11. Front Panel Block ........................................................... 15
2-12. VOL-LED Board ............................................................ 16
2-13. RIGHT Board, LEFT Board ........................................... 16
2-14. FRONT Board ................................................................. 17
2-15. LCD CTRL Board ........................................................... 17
2-16. MIC Board ...................................................................... 18
2-17. Sub Panel LCD Block ..................................................... 19
2-18. LCD Module (LCD101) ................................................. 19
2-19. BU Holder Block ............................................................ 20
2-20. DMB19 Board ................................................................. 21
2-21. Optical Pick-up (KHM-313CAB) ................................... 21
2-22. Back Panel Block ............................................................ 22
2-23. MAIN Board ................................................................... 23
2-24. AMP Board ..................................................................... 24
2-25. VIDEO Board ................................................................. 25
2-26. Mechanism Deck (CDM74HFV ASSY) ........................ 25
2-27. DRIVER Board, SW Board ............................................ 26
2-28. SENSOR Board .............................................................. 26
2-29. MOTOR (TB) Board....................................................... 27
2-30. MOTOR (LD) Board ...................................................... 27
3.
TEST MODE
............................................................ 28
4.
ELECTRICAL CHECKS
...................................... 33
5. DIAGRAMS
5-1. Block Diagram - RF, SERVO Section - .......................... 34
5-2. Block Diagram - VIDEO Section - ................................. 35
5-3. Block Diagram - MAIN Section - ................................... 36
5-4. Block Diagram - AUDIO Section - ................................. 37
5-5. Block
5-2. Block Diagram - VIDEO Section - ................................. 35
5-3. Block Diagram - MAIN Section - ................................... 36
5-4. Block Diagram - AUDIO Section - ................................. 37
5-5. Block
Diagram
- DISPLAY, POWER SUPPLY Section - ....................... 38
5-6. Printed Wiring Boards - DRIVER Section - ................... 40
TABLE OF CONTENTS
5-7. Schematic Diagram - DRIVER Section - ....................... 41
5-8. Printed Wiring Board - DMB19 Board (Side A) - .......... 42
5-9. Printed Wiring Board - DMB19 Board (Side B) - .......... 43
5-10. Schematic Diagram - DMB19 Board (1/4) - .................. 44
5-11. Schematic Diagram - DMB19 Board (2/4) - .................. 45
5-12. Schematic Diagram - DMB19 Board (3/4) - .................. 46
5-13. Schematic Diagram - DMB19 Board (4/4) - .................. 47
5-14. Printed Wiring Board - MAIN Board - ........................... 48
5-15. Schematic Diagram - MAIN Board (1/3) - ..................... 49
5-16. Schematic Diagram - MAIN Board (2/3) - ..................... 50
5-17. Schematic Diagram - MAIN Board (3/3) - ..................... 51
5-18. Printed Wiring Boards - MIC, HP, USB Section - .......... 52
5-19. Schematic Diagram - MIC, HP, USB Section - .............. 53
5-20. Printed Wiring Board - VIDEO Board - ......................... 54
5-21. Schematic Diagram - VIDEO Board - ............................ 55
5-22. Printed Wiring Boards - FRONT Section - ..................... 56
5-23. Schematic Diagram - FRONT Section - ......................... 57
5-24. Printed Wiring Boards - PANEL Section - ..................... 58
5-25. Schematic Diagram - PANEL Section - .......................... 59
5-26. Printed Wiring Board
5-8. Printed Wiring Board - DMB19 Board (Side A) - .......... 42
5-9. Printed Wiring Board - DMB19 Board (Side B) - .......... 43
5-10. Schematic Diagram - DMB19 Board (1/4) - .................. 44
5-11. Schematic Diagram - DMB19 Board (2/4) - .................. 45
5-12. Schematic Diagram - DMB19 Board (3/4) - .................. 46
5-13. Schematic Diagram - DMB19 Board (4/4) - .................. 47
5-14. Printed Wiring Board - MAIN Board - ........................... 48
5-15. Schematic Diagram - MAIN Board (1/3) - ..................... 49
5-16. Schematic Diagram - MAIN Board (2/3) - ..................... 50
5-17. Schematic Diagram - MAIN Board (3/3) - ..................... 51
5-18. Printed Wiring Boards - MIC, HP, USB Section - .......... 52
5-19. Schematic Diagram - MIC, HP, USB Section - .............. 53
5-20. Printed Wiring Board - VIDEO Board - ......................... 54
5-21. Schematic Diagram - VIDEO Board - ............................ 55
5-22. Printed Wiring Boards - FRONT Section - ..................... 56
5-23. Schematic Diagram - FRONT Section - ......................... 57
5-24. Printed Wiring Boards - PANEL Section - ..................... 58
5-25. Schematic Diagram - PANEL Section - .......................... 59
5-26. Printed Wiring Board
- LCD CTRL Board (Component Side) -........................ 60
5-27. Printed Wiring Board
- LCD CTRL Board (Conductor Side) - ......................... 61
5-28. Schematic Diagram - LCD CTRL Board - ..................... 62
5-29. Printed Wiring Board - AMP Board - ............................. 63
5-30. Schematic Diagram - AMP Board - ................................ 64
5-31. Printed Wiring Boards - TRANSFORMER Section - .... 65
5-32. Schematic Diagram - TRANSFORMER Section - ......... 66
5-29. Printed Wiring Board - AMP Board - ............................. 63
5-30. Schematic Diagram - AMP Board - ................................ 64
5-31. Printed Wiring Boards - TRANSFORMER Section - .... 65
5-32. Schematic Diagram - TRANSFORMER Section - ......... 66
6.
EXPLODED VIEWS
6-1. Overall
Section
............................................................... 80
6-2. Top Panel Section ........................................................... 81
6-3. MAIN Board Section ...................................................... 82
6-4. Front Panel Section ......................................................... 83
6-5. LCD
6-3. MAIN Board Section ...................................................... 82
6-4. Front Panel Section ......................................................... 83
6-5. LCD
Section
................................................................... 84
6-6. AMP Board Section ........................................................ 85
6-7. Sub Chassis Section ........................................................ 86
6-8. Mechanism Deck Section-1
6-7. Sub Chassis Section ........................................................ 86
6-8. Mechanism Deck Section-1
(CDM74HFVX-DVBU101) ........................................... 87
6-9. Mechanism Deck Section-2
(CDM74HFVX-DVBU101) ........................................... 88
7.
ELECTRICAL PARTS LIST
.............................. 89
Accessories are given in the last of the electrical parts list.
HCD-PZ1D
4
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
static break-down because of the potential difference generated by
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong
viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
•
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
RELEASING THE TRAY LOCK
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
Releasing Procedure:
1. Press the [
1. Press the [
?/1
] button to turn on the system.
2. Press the [DVD] button.
3. Press the [
3. Press the [
x
] button and [OPEN/CLOSE
Z
] button simultane-
ously and hold down unit “UNLOCKED” appears on the LCD
module (around 5 seconds).
module (around 5 seconds).
Note: When “LOCKED” is appears, the tray lock is not released by turn-
ing power on/off with the [?/1] button.
NOTE THE IC103 ON THE DMB19 BOARD REPLAC-
ING
IC103 on the DMB19 board cannot exchange with single. When
this part is damaged, exchange the complete mounted board.
ING
IC103 on the DMB19 board cannot exchange with single. When
this part is damaged, exchange the complete mounted board.
MODEL IDENTIFICATION
– Back Panel –
– Back Panel –
Parts No.
Model
Part No.
120V AC area in E,
Chilean and Peruvian models
Chilean and Peruvian models
4-276-614-0[]
Mexican model
4-276-614-1[]
Argentina model
4-276-614-2[]
Brazilian model
4-276-614-3[]
Ver. 1.1