DOWNLOAD Sony HCD-LX20I Service Manual ↓ Size: 2.48 MB | Pages: 48 in PDF or view online for FREE

Model
HCD-LX20I
Pages
48
Size
2.48 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
hcd-lx20i.pdf
Date

Sony HCD-LX20I Service Manual ▷ View online

SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
HCD-LX20i
SPECIFICATIONS
COMPACT DISC RECEIVER
9-889-400-03
2013B33-1
© 
2013.02
US Model
Canadian Model
Ver. 1.2  2013.02
Model Name Using Similar Mechanism
NEW
CD Mechanism Type
CDM80BT-F4BD94-WOD
Base Unit Name
BU-F4BD94-WOD
Optical Pick-up Block Name
KSM-215CFP
•  HCD-LX20i is the amplifi er, CD player, tuner 
and iPod section in CMT-LX20i.
Main unit
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
With 4 ohm loads, both channels driven, from 120   10,000 Hz; rated 25 watts 
per channel minimum RMS power, with no more than 10% total harmonic 
distortion from 250 milliwatts to rated output.
section
DIN power output (rated):
4 + 4 watts (4 ohms at 1 kHz, DIN)
Continuous RMS power output (reference): 5 + 5 watts (4 ohms at 1 kHz, 
10% THD)
Inputs
AUDIO IN (stereo mini jack): Voltage 775 mV, impedance 22 kilohms
Outputs
PHONES (stereo mini jack): accepts headphones with an impedance of 
8 ohms or more
SPEAKER: accepts impedance of 4 ohms
CD player section
System: Compact disc and digital audio system
Laser Diode Properties
Emission Duration: Continuous
Laser Output*: Less than 44.6μW
*
objective lens surface on the Optical Pick-up Block with 7mm aperture.
Frequency response: 20 Hz — 20 kHz
Signal-to-noise ratio: More than 90 dB
Dynamic range: More than 90 dB
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section:
Tuning range:
87.5 — 108.0 MHz (100 kHz step)
Antenna: FM lead antenna
Intermediate frequency: 10.7 MHz
AM tuner section:
Tuning range:
530 —1,710 kHz (10 kHz step)
531 —1,710 kHz (9 kHz step)
Antenna: AM loop antenna
Intermediate frequency: 450 kHz
iPod section
Compatible iPod models:
iPod touch 2nd
generation
iPod nano 4th 
generation
(video)
iPod touch 1st
generation
iPod nano 3rd
generation 
(video)
iPod classic
iPod nano 2nd
generation 
(aluminum)
iPod 5th
generation 
(video)
iPod nano 1st
generation
iPod 4th 
generation
(color display)
iPod 4th 
generation
iPod mini
General
Power requirements: 120 V AC, 60 Hz
Power consumption: 25 watts
Dimensions (w/h/d) (excl. speakers): Approx. 200 × 221 × 205 mm
Mass (excl. speakers): Approx. 2.2 kg
 iPod is a trademark of Apple Inc., registered in the U.S. 
and other countries.
 MPEG Layer-3 audio coding technology and patents 
licensed from Fraunhofer IIS and Thomson.
 All other trademarks and registered trademarks are of 
their respective holders. In this manual, 
TM
 and 
®
 marks 
are not specified.
HCD-LX20i
2
NOTES  ON  CHIP  COMPONENT  REPLACEMENT
• 
Never reuse a disconnected chip component.
• 
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE  CIRCUIT  BOARD  REPAIRING
• 
Keep the temperature of soldering iron around 270 °C during 
repairing.
• 
Do not touch the soldering iron on the same conductor of the 
circuit board (within 3 times).
• 
Be careful not to apply force on the conductor when soldering 
or unsoldering.
SAFETY  CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, 
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE  TEST
The AC leakage from any exposed metal part to earth ground and 
from all exposed metal parts to any exposed metal part having a 
return to chassis, must not exceed 0.5 mA (500 microamperes.). 
Leakage current can be measured by any one of three methods.
1.  A commercial leakage tester, such as the Simpson 229 or RCA 
WT-540A. Follow the manufacturers’ instructions to use these 
instruments.
2.  A battery-operated AC milliammeter. The Data Precision 245 
digital multimeter is suitable for this job.
3.  Measuring the voltage drop across a resistor by means of a 
VOM or battery-operated AC voltmeter. The “limit” indication 
is 0.75 V, so analog meters must have an accurate low-voltage 
scale. The Simpson 250 and Sanwa SH-63Trd are examples 
of a passive VOM that is suitable. Nearly all battery operated 
digital multimeters that have a 2 V AC range are suitable. (See 
Fig. A)
1.5 k
Ω
0.15 
μF
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
Fig. A.  Using an AC voltmeter to check AC leakage.
SAFETY-RELATED  COMPONENT  WARNING!
COMPONENTS  IDENTIFIED  BY  MARK  
0  OR  DOTTED  LINE  
WITH  MARK  
0  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT  
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  
0  SUR  
LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE  DES  
PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ  DE  FONC-
TIONNEMENT.  NE  REMPLACER  CES  COMPOSANTS  QUE  
PAR  DES  PIÈCES  SONY  DONT  LES  NUMÉROS  SONT  DON-
NÉS  DANS  CE  MANUEL  OU  DANS  LES  SUPPLÉMENTS  
PUBLIÉS  PAR  SONY.
CAUTION
Use of controls or adjustments or performance of procedures 
other than those specifi ed herein may result in hazardous radia-
tion exposure.
HCD-LX20i
3
1. 
SERVICING  NOTES 
 .............................................   3
2. GENERAL 
 ..................................................................   5
3. DISASSEMBLY
3-1. Disassembly 
Flow 
...........................................................   7
3-2.  Panel (Back), Panel (Front) Block ..................................   7
3-3. MAIN 
Board 
...................................................................   8
3-4. PANEL 
Board 
.................................................................   8
3-5.  CD Mechanism Block (CDM80BT-F4BD94-WOD) .....   9
3-6. Belt 
(MOT) 
.....................................................................   9
3-7.  Base Unit (BU-F4BD94-WOD) .....................................   10
4. 
TEST  MODE 
 ............................................................   11
5. ELECTRICAL 
 
ADJUSTMENTS 
 ........................   13
6. DIAGRAMS
6-1.  Block Diagram - CD, TUNER Section - ........................   15
6-2.  Block Diagram - MAIN Section - ...................................   16
6-3.  Printed Wiring Board - CD Board - ................................   18
6-4.  Schematic Diagram - CD Board - ...................................   19
6-5.  Printed Wiring Board - MAIN Board - ...........................   20
6-6.  Schematic Diagram - MAIN Board (1/3) - .....................   21
6-7.  Schematic Diagram - MAIN Board (2/3) - .....................   22
6-8.  Schematic Diagram - MAIN Board (3/3) - .....................   23
6-9.  Printed Wiring Boards - PANEL Section - .....................   24
6-10.  Schematic Diagram - PANEL Section - ..........................   25
6-11.  Printed Wiring Boards - AUDIO IN/OUT, KEY, 
POWER SUPPLY Section - ............................................   26
6-12.  Schematic Diagram - AUDIO IN/OUT, KEY, 
POWER SUPPLY Section - ............................................   27
7. 
EXPLODED  VIEWS
7-1.  Panel (Back) Section .......................................................   33
7-2.  Panel (Front) Section ......................................................   34
7-3.  Stage (Top) Section .........................................................   35
7-4  MAIN Board Section ......................................................   36
7-5.  CD Mechanism Section 
(CDM80BT-F4BD94-WOD) ..........................................   37
7-6.  Base Unit Section (BU-F4BD94-WOD) ........................   38
8. 
ELECTRICAL  PARTS  LIST
  ..............................   39
TABLE  OF  CONTENTS
Ver. 1.1
NOTES  ON  HANDLING  THE OPTICAL  PICK-UP  
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by 
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also 
use the procedure in the printed matter which is included in the 
repair parts.
The fl exible board is easily damaged and should be handled with 
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused 
on the disc refl ective surface by the objective lens in the optical 
pickup block. Therefore, when checking the laser diode emission, 
observe from more than 30 cm away from the objective lens.
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution:  Some printed circuit boards may not come printed with 
the lead free mark due to their particular size)
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if 
the heated tip is applied for too long, so be careful!
• Strong 
viscosity
 
Unleaded solder is more viscous (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.
•  Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
SECTION  1
SERVICING  NOTES
HCD-LX20i
4
NOTE  OF  REPLACING  THE  DRIVER  BOARD
When the DRIVER board is damaged, exchange the entire 
CDM80BT ASSY.
RELEASING  THE  DISC  SLOT  LOCK
The disc slot lock function for the antitheft of an demonstration 
disc in the store is equipped.
Releasing Procedure:
1.  Press the [
?
/
1] button to turn the power on.
2.  Press the [FUNCTION +] button to select CD function.
3.  While pressing the [ENTER] button, press the [
Z] button for 
more 5 seconds.
4.  The message “UNLOCKED” is displayed on the liquid crystal 
display and the disc slot is unlocked.
Note: When “LOCKED” is displayed on the liquid crystal display, the slot 
lock is not released by turning power on/off with the [
?/1] button. 
Please rotate the pully in the direction of the arrow 
after removing mechanism deck, and eject the disc. 
– CD mechanism block bottom view –
disc
CD mechanism block
HOW  TO  EJECT  THE  DISC  WHEN  POWER  SWITCH  TURNS  OFF
Note: Please take out the CD mechanism block from a set refer to DISASSEMBLY (from Page 7).
NOTE  OF  REPLACING  IC453  ON THE  PANEL  BOARD
IC453 on the PANEL board has been changed in the midway of production.
Sheet (RM) is not installed in former type.
Sheet (RM) is installed in new type.
When replacing IC453 on the PANEL board, refer to the table below.
LEAD  WIRE  SETTING
PT-AC board
power transformer
Note: Bundle the lead wire so as not to 
 
touch the power transformer.
Former type
New type
IC453
IC453
SHEET (RM)
  Ref. No. 
Part No. 
Description
  Ref. No. 
Part No. 
Description
  IC453 
6-600-684-01  IC   NJL22H400B
  IC453 
6-600-766-01  IC   PNA4823M01S0 
 68 
4-159-924-01 SHEET 
(RM) 
Ver. 1.1
Page of 48
Display

Sony HCD-LX20I Service Manual ▷ Download

  • DOWNLOAD Sony HCD-LX20I Service Manual ↓ Size: 2.48 MB | Pages: 48 in PDF or view online for FREE
  • Here you can View online or download the Service Manual for the Sony HCD-LX20I in PDF for free, which will help you to disassemble, recover, fix and repair Sony HCD-LX20I Audio. Information contained in Sony HCD-LX20I Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.