Sony HCD-LX20I Service Manual ▷ View online
SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
HCD-LX20i
SPECIFICATIONS
COMPACT DISC RECEIVER
9-889-400-03
2013B33-1
©
2013.02
US Model
Canadian Model
Ver. 1.2 2013.02
Model Name Using Similar Mechanism
NEW
CD Mechanism Type
CDM80BT-F4BD94-WOD
Base Unit Name
BU-F4BD94-WOD
Optical Pick-up Block Name
KSM-215CFP
• HCD-LX20i is the amplifi er, CD player, tuner
and iPod section in CMT-LX20i.
Main unit
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
With 4 ohm loads, both channels driven, from 120 10,000 Hz; rated 25 watts
per channel minimum RMS power, with no more than 10% total harmonic
distortion from 250 milliwatts to rated output.
per channel minimum RMS power, with no more than 10% total harmonic
distortion from 250 milliwatts to rated output.
section
DIN power output (rated):
4 + 4 watts (4 ohms at 1 kHz, DIN)
Continuous RMS power output (reference): 5 + 5 watts (4 ohms at 1 kHz,
10% THD)
4 + 4 watts (4 ohms at 1 kHz, DIN)
Continuous RMS power output (reference): 5 + 5 watts (4 ohms at 1 kHz,
10% THD)
Inputs
AUDIO IN (stereo mini jack): Voltage 775 mV, impedance 22 kilohms
Outputs
PHONES (stereo mini jack): accepts headphones with an impedance of
8 ohms or more
SPEAKER: accepts impedance of 4 ohms
8 ohms or more
SPEAKER: accepts impedance of 4 ohms
CD player section
System: Compact disc and digital audio system
Laser Diode Properties
Laser Diode Properties
Emission Duration: Continuous
Laser Output*: Less than 44.6μW
*
Laser Output*: Less than 44.6μW
*
objective lens surface on the Optical Pick-up Block with 7mm aperture.
Frequency response: 20 Hz — 20 kHz
Signal-to-noise ratio: More than 90 dB
Dynamic range: More than 90 dB
Signal-to-noise ratio: More than 90 dB
Dynamic range: More than 90 dB
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section:
FM tuner section:
Tuning range:
87.5 — 108.0 MHz (100 kHz step)
Antenna: FM lead antenna
Intermediate frequency: 10.7 MHz
87.5 — 108.0 MHz (100 kHz step)
Antenna: FM lead antenna
Intermediate frequency: 10.7 MHz
AM tuner section:
Tuning range:
530 —1,710 kHz (10 kHz step)
531 —1,710 kHz (9 kHz step)
Antenna: AM loop antenna
Intermediate frequency: 450 kHz
530 —1,710 kHz (10 kHz step)
531 —1,710 kHz (9 kHz step)
Antenna: AM loop antenna
Intermediate frequency: 450 kHz
iPod section
Compatible iPod models:
iPod touch 2nd
generation
iPod nano 4th
generation
(video)
iPod touch 1st
generation
iPod nano 3rd
generation
(video)
iPod classic
iPod nano 2nd
generation
(aluminum)
iPod 5th
generation
(video)
iPod nano 1st
generation
iPod 4th
generation
(color display)
iPod 4th
generation
iPod mini
General
Power requirements: 120 V AC, 60 Hz
Power consumption: 25 watts
Dimensions (w/h/d) (excl. speakers): Approx. 200 × 221 × 205 mm
Mass (excl. speakers): Approx. 2.2 kg
Power consumption: 25 watts
Dimensions (w/h/d) (excl. speakers): Approx. 200 × 221 × 205 mm
Mass (excl. speakers): Approx. 2.2 kg
iPod is a trademark of Apple Inc., registered in the U.S.
and other countries.
MPEG Layer-3 audio coding technology and patents
licensed from Fraunhofer IIS and Thomson.
All other trademarks and registered trademarks are of
their respective holders. In this manual,
TM
and
®
marks
are not specified.
HCD-LX20i
2
NOTES ON CHIP COMPONENT REPLACEMENT
•
•
Never reuse a disconnected chip component.
•
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
aged by heat.
FLEXIBLE CIRCUIT BOARD REPAIRING
•
•
Keep the temperature of soldering iron around 270 °C during
repairing.
repairing.
•
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
circuit board (within 3 times).
•
Be careful not to apply force on the conductor when soldering
or unsoldering.
or unsoldering.
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
1.5 k
Ω
0.15
μF
AC
voltmeter
(0.75 V)
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Parts on Set
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK
0 OR DOTTED LINE
WITH MARK
0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE
0 SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
HCD-LX20i
3
1.
SERVICING NOTES
............................................. 3
2. GENERAL
.................................................................. 5
3. DISASSEMBLY
3-1. Disassembly
Flow
........................................................... 7
3-2. Panel (Back), Panel (Front) Block .................................. 7
3-3. MAIN
3-3. MAIN
Board
................................................................... 8
3-4. PANEL
Board
................................................................. 8
3-5. CD Mechanism Block (CDM80BT-F4BD94-WOD) ..... 9
3-6. Belt
3-6. Belt
(MOT)
..................................................................... 9
3-7. Base Unit (BU-F4BD94-WOD) ..................................... 10
4.
TEST MODE
............................................................ 11
5. ELECTRICAL
ADJUSTMENTS
........................ 13
6. DIAGRAMS
6-1. Block Diagram - CD, TUNER Section - ........................ 15
6-2. Block Diagram - MAIN Section - ................................... 16
6-3. Printed Wiring Board - CD Board - ................................ 18
6-4. Schematic Diagram - CD Board - ................................... 19
6-5. Printed Wiring Board - MAIN Board - ........................... 20
6-6. Schematic Diagram - MAIN Board (1/3) - ..................... 21
6-7. Schematic Diagram - MAIN Board (2/3) - ..................... 22
6-8. Schematic Diagram - MAIN Board (3/3) - ..................... 23
6-9. Printed Wiring Boards - PANEL Section - ..................... 24
6-10. Schematic Diagram - PANEL Section - .......................... 25
6-11. Printed Wiring Boards - AUDIO IN/OUT, KEY,
6-2. Block Diagram - MAIN Section - ................................... 16
6-3. Printed Wiring Board - CD Board - ................................ 18
6-4. Schematic Diagram - CD Board - ................................... 19
6-5. Printed Wiring Board - MAIN Board - ........................... 20
6-6. Schematic Diagram - MAIN Board (1/3) - ..................... 21
6-7. Schematic Diagram - MAIN Board (2/3) - ..................... 22
6-8. Schematic Diagram - MAIN Board (3/3) - ..................... 23
6-9. Printed Wiring Boards - PANEL Section - ..................... 24
6-10. Schematic Diagram - PANEL Section - .......................... 25
6-11. Printed Wiring Boards - AUDIO IN/OUT, KEY,
POWER SUPPLY Section - ............................................ 26
6-12. Schematic Diagram - AUDIO IN/OUT, KEY,
POWER SUPPLY Section - ............................................ 27
7.
EXPLODED VIEWS
7-1. Panel (Back) Section ....................................................... 33
7-2. Panel (Front) Section ...................................................... 34
7-3. Stage (Top) Section ......................................................... 35
7-4 MAIN Board Section ...................................................... 36
7-5. CD Mechanism Section
7-2. Panel (Front) Section ...................................................... 34
7-3. Stage (Top) Section ......................................................... 35
7-4 MAIN Board Section ...................................................... 36
7-5. CD Mechanism Section
(CDM80BT-F4BD94-WOD) .......................................... 37
7-6. Base Unit Section (BU-F4BD94-WOD) ........................ 38
8.
ELECTRICAL PARTS LIST
.............................. 39
TABLE OF CONTENTS
Ver. 1.1
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
static break-down because of the potential difference generated by
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong
viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
SECTION 1
SERVICING NOTES
HCD-LX20i
4
NOTE OF REPLACING THE DRIVER BOARD
When the DRIVER board is damaged, exchange the entire
CDM80BT ASSY.
When the DRIVER board is damaged, exchange the entire
CDM80BT ASSY.
RELEASING THE DISC SLOT LOCK
The disc slot lock function for the antitheft of an demonstration
disc in the store is equipped.
The disc slot lock function for the antitheft of an demonstration
disc in the store is equipped.
Releasing Procedure:
1. Press the [
1. Press the [
?
/
1] button to turn the power on.
2. Press the [FUNCTION +] button to select CD function.
3. While pressing the [ENTER] button, press the [
3. While pressing the [ENTER] button, press the [
Z] button for
more 5 seconds.
4. The message “UNLOCKED” is displayed on the liquid crystal
display and the disc slot is unlocked.
Note: When “LOCKED” is displayed on the liquid crystal display, the slot
lock is not released by turning power on/off with the [
?/1] button.
Please rotate the pully in the direction of the arrow
after removing mechanism deck, and eject the disc.
after removing mechanism deck, and eject the disc.
– CD mechanism block bottom view –
disc
CD mechanism block
HOW TO EJECT THE DISC WHEN POWER SWITCH TURNS OFF
Note: Please take out the CD mechanism block from a set refer to DISASSEMBLY (from Page 7).
NOTE OF REPLACING IC453 ON THE PANEL BOARD
IC453 on the PANEL board has been changed in the midway of production.
Sheet (RM) is not installed in former type.
Sheet (RM) is installed in new type.
When replacing IC453 on the PANEL board, refer to the table below.
IC453 on the PANEL board has been changed in the midway of production.
Sheet (RM) is not installed in former type.
Sheet (RM) is installed in new type.
When replacing IC453 on the PANEL board, refer to the table below.
LEAD WIRE SETTING
PT-AC board
power transformer
Note: Bundle the lead wire so as not to
touch the power transformer.
Former type
New type
IC453
IC453
SHEET (RM)
Ref. No.
Part No.
Description
Ref. No.
Part No.
Description
IC453
6-600-684-01 IC NJL22H400B
IC453
6-600-766-01 IC PNA4823M01S0
68
4-159-924-01 SHEET
(RM)
Ver. 1.1