DOWNLOAD Sony HCD-HX3 / HCD-HX5 / HCD-HX7 Service Manual ↓ Size: 7.5 MB | Pages: 91 in PDF or view online for FREE

Model
HCD-HX3 HCD-HX5 HCD-HX7
Pages
91
Size
7.5 MB
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PDF
Document
Service Manual
Brand
Device
Audio
File
hcd-hx3-hcd-hx5-hcd-hx7.pdf
Date

Sony HCD-HX3 / HCD-HX5 / HCD-HX7 Service Manual ▷ View online

SERVICE MANUAL
Amplier section
DIN power output (rated):  
60 + 60 watts (4 ohms at 1 kHz, DIN)
Continuous RMS power output 
(reference): 75 + 75 watts (4 ohms at 
1 kHz, 10% THD)
Inputs:
AUDIO IN (stereo mini jack): 
voltage 250 mV, impedance 47 
kilohms
 (USB) port: Type A, maximum 
current 500 mA
Outputs:
PHONES (stereo mini jack): accepts 
headphones of 8 ohms or more
SPEAKER: accepts impedance of 
4 ohms
Bluetooth section (HCD-HX5/HX7)
Communication system:
Bluetooth Standard version 2.0
Output:
Bluetooth Standard Power Class 2
Maximum communication range:
Line of sight approx. 10 m
1)
Frequency band:
2.4 GHz band (2.4000 GHz –  
2.4835 GHz)
Modulation method:
FHSS
Compatible Bluetooth proles
2)
:
A2DP (Advanced Audio Distribution 
Profile)
AVRCP (Audio Video Remote 
Control Profile) 
Supported codecs:
Receive: SBC (Sub Band Codec), MP3
Transmit: SBC (Sub Band Codec)
1)
  The actual range will vary depending on 
factors such as obstacles between devices, 
magnetic fields around a microwave oven, 
static electricity, reception sensitivity, 
antenna’s performance, operating system, 
software application, etc.
2)
  Bluetooth standard proles indicate the 
purpose of Bluetooth communication 
between devices.
USB section (HCD-HX3/HX5)
Supported bit rate
MP3 (MPEG 1 Audio Layer-3): 
32 – 320 kbps, VBR
ATRAC: 48 – 352 kbps 
(ATRAC3plus), 66/105/132 kbps 
(ATRAC3)
WMA: 32 – 192 kbps, VBR
AAC: 48 – 320 kbps
Sampling frequencies
MP3 (MPEG 1 Audio Layer-3): 
32/44.1/48 kHz
ATRAC: 44.1 kHz
WMA: 44.1 kHz
AAC: 44.1 kHz
CD player section
System: Compact disc and digital audio 
system
Laser Diode Properties
Emission duration: continuous
Laser Output*: Less than 44.6
µW
* This is output is the value measurement 
at a distance of 200mm from the 
objective lens surface on the Optical 
Pick-up Block with 7mm aperture.
Frequency response: 20 Hz – 20 kHz
Signal-to-noise ratio: More than 90 dB
Dynamic range: More than 90 dB
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section:
Tuning range
US, Canadian models: 87.5 – 108.0 MHz 
(100 kHz step)
Other models: 87.5 – 108.0 MHz 
(50 kHz step)
Antenna: FM lead antenna
Antenna terminals: 75 ohms unbalanced
Intermediate frequency: 10.7 MHz
AUDIO POWER SPECIFICATIONS
– HCD-HX7 –
– HCD-HX7 –
– HCD-HX5 –
– HCD-HX3 –
POWER OUTPUT AND TOTAL 
HARMONIC DISTORTION:
(The United States model only)
With 6 ohm loads, both channels driven, 
from 120 – 10,000 Hz; rated 50 watts per 
channel minimum RMS power, with no 
more than 10% total harmonic distortion 
from 250 milliwatts to rated output.
Continuous RMS power output 
(reference): 50 + 50 watts (6 ohms at 
1 kHz, 10% THD)
Inputs:
AUDIO IN (stereo mini jack): 
voltage 250 mV, impedance 47 
kilohms
Outputs:
PHONES (stereo mini jack): accepts 
Canadian, Australian, Korean models:
European model:
headphones of 8 ohms or more
SPEAKER: accepts impedance of 
6 ohms
DIN power output (rated):  
60 + 60 watts (4 ohms at 1 kHz, DIN)
Continuous RMS power output 
(reference): 75 + 75 watts (4 ohms at 
1 kHz, 10% THD)
Music power output (reference): 
75 + 75 watts (4 ohms at 1 kHz, 10% 
THD)
Canadian model:
DIN power output (rated): 40 + 40 
watts (6 ohms at 1 kHz, DIN)
Continuous RMS power output 
(reference): 50 + 50 watts (6 ohms at 
1 kHz, 10% THD)
European model:
DIN power output (rated): 40 + 40 
watts (6 ohms at 1 kHz, DIN)
Continuous RMS power output 
(reference): 50 + 50 watts (6 ohms at 
1 kHz, 10% THD)
Music power output (reference): 50 + 
50 watts (6 ohms at 1 kHz, 10% THD)
Inputs:
AUDIO IN (stereo mini jack): 
voltage 250 mV, impedance 
47 kilohms
 (USB) port: Type A, maximum 
current 500 mA
Outputs:
PHONES (stereo mini jack): accepts 
headphones of 8 ohms or more
SPEAKER: accepts impedance of 
6 ohms
Model Name Using Similar Mechanism
NEW
Base Unit Name HCD-HX7
BU-K6BD90-WOD
HCD-HX3: CND, AEP/HX5
BU-K6BD90U-WOD
HCD-HX3: E, E51, MX, AR, RU BU-K6BD91UR-WOD
Optical Pick-Up Block Name
KSM-213DCP
COMPACT DISC RECEIVER
HCD-HX3/HX5/HX7
SPECIFICATIONS
9-887-618-04
2007G05-1
© 2007.07
Sony Corporation
Personal Audio Division
Published by Sony Techno Create Corporation
HCD-HX3 (Canadian and AEP models) is the
amplifier, USB, CD player and tuner section
in CMT-HX3.
HCD-HX3 (E, Mexican, Chilean, Peruvian,
Argentina and Russian models) is the
amplifier, USB, CD player and tuner section
in CMT-HX3R.
HCD-HX5 is the amplifier, bluetooth, USB,
CD player and tuner section in CMT-HX5BT.
HCD-HX7 is the amplifier, bluetooth, CD
player and tuner section in CMT-HX7BT.
Note: Refer to supplement-2 for HCD-HX3 of
CMT-HX3R.
Photo: HCD-HX3
(for CMT-HX3)
Ver. 1.3  2007.07
US Model
HCD-HX7
Canadian Model
AEP Model
E Model
HCD-HX3/HX5
UK Model
Australian Model
HCD-HX5
– Continued on next page –
• The Bluetooth word mark and logos are owned by the Bluetooth SIG, Inc. 
and any use of such marks by Sony Corporation is under license. Other 
trademarks and trade names are those of their respective owners.
• “WALKMAN” and “WALKMAN” logo are registered trademarks of Sony Corporation.
• MICROVAULT is a trademark of Sony Corporation.
• ATRAC, ATRAC3, ATRAC3plus and their logos are trademarks of Sony Corporation.
• U.S. and foreign patents licensed from Dolby Laboratories.
• MPEG Layer-3 audio coding technology and patents licensed from 
Fraunhofer IIS and Thomson.
• The XM name and related logos are registered trademarks of XM Satellite Radio Inc.
• (c) 2006 SIRIUS Satellite Radio Inc. “SIRIUS” and the SIRIUS dog logo 
are registered trademarks of SIRIUS Satellite Radio Inc.
TM
®
•     and   marks are omitted in this manual.
• Abbreviation
AR
: Argentina model
CND : Canadian model
E51
: Chilean and Peruvian models
MX
: Mexican model
RU
: Russian model
2
HCD-HX3/HX5/HX7
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK 
 0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  
0
  SUR
LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE  DES
PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ  DE
FONCTIONNEMENT.  NE  REMPLACER  CES  COM-  POSANTS
QUE  PAR  DES  PIÈCES  SONY  DONT  LES  NUMÉROS  SONT
DONNÉS  DANS  CE  MANUEL  OU  DANS  LES  SUPPLÉMENTS
PUBLIÉS  PAR  SONY.
SAFETY  CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE  TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable.  (See
Fig. A)
Fig. A.
Using an AC voltmeter to check AC leakage.
1.5 k
0.15 
µ
F
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
This is appliance is classied as a CLASS 1 
LASER product. This is marking is located 
on the rear exterior.
AM tuner section:
Tuning range
US, Canadian models:
530 – 1,710 kHz (with 10 kHz tuning 
interval)
531 – 1,710 kHz (with 9 kHz tuning 
interval)
Other models:
530 – 1,710 kHz (with 10 kHz tuning 
interval)
European model:
531 – 1,602 kHz (with 9 kHz tuning 
interval)
531 – 1,602 kHz (with 9 kHz tuning 
interval)
Antenna: AM loop antenna, external 
antenna terminal
Intermediate frequency: 450 kHz
General
Power requirements
US, Canadian models: 120 V AC, 60 Hz
Other models: 220 – 240 V AC, 
50/60 Hz
Power consumption: 40 watts (HCD-HX3/HX7)
50 watts (HCD-HX5)
Dimensions (w/h/d) (excl. speakers): 
Approx. 285 
× 120 × 215 mm
Mass (excl. speakers): 2.6 kg (HCD-HX3/HX7)
2.7 kg (HCD-HX5)
Design and specications are subject to 
change without notice.
3
HCD-HX3/HX5/HX7
TABLE  OF  CONTENTS
1.
SERVICING  NOTES
...............................................
4
2.
GENERAL
...................................................................
5
3.
DISASSEMBLY
3-1.
Disassembly Flow ...........................................................
9
3-2.
Panel (Top) ...................................................................... 10
3-3.
Front Panel Block ............................................................ 10
3-4.
MAIN Board (HX3/HX5) ............................................... 11
3-5.
MAIN Board/XM Board (HX7) ...................................... 11
3-6.
Switching Power Board/Sub Power Board ...................... 12
3-7.
D. C. FAN (50 Square) (HX5: Singapore model) ........... 12
3-8.
Loading Mechanism Block ............................................. 13
3-9.
Base Unit ......................................................................... 13
3-10. BELT ............................................................................... 14
3-11. OP Base Assy (KSM-213D) ............................................ 14
4.
TEST  MODE
.............................................................. 15
5.
ELECTRICAL  CHECKS
........................................ 17
6.
DIAGRAMS
6-1.
Block Diagram – CD SERVO Section – ......................... 18
6-2.
Block Diagram
– TUNER/USB/BLUETOOTH Section – ....................... 19
6-3.
Block Diagram – MAIN Section – .................................. 20
6-4.
Block Diagram – AMP Section – .................................... 21
6-5.
Block Diagram
– PANEL/POWER SUPPLY Section – ........................... 22
6-6.
Printed Wiring Boards – CD Section – ........................... 24
6-7.
Schematic Diagram  – CD Section – ............................... 25
6-8.
Printed Wiring Boards – USB Section (HX3/HX5) – ..... 26
6-9.
Schematic Diagram – USB Section (HX3/HX5) – ......... 27
6-10. Printed Wiring Boards
– BLUETOOTH Section (HX5/HX7) – .......................... 28
6-11. Schematic Diagram
– BLUETOOTH Section (HX5/HX7) – .......................... 29
6-12. Printed Wiring Boards – XM Section (HX7) – ............... 30
6-13. Schematic Diagram – XM Section (HX7) – ................... 31
6-14. Printed Wiring Board – MAIN Section – ........................ 32
6-15. Schematic Diagram – MAIN Section (1/3) – .................. 33
6-16. Schematic Diagram – MAIN Section (2/3) – .................. 34
6-17. Schematic Diagram – MAIN Section (3/3) – .................. 35
6-18. Printed Wiring Board – AMP Section (HX3/HX7) – ...... 36
6-19. Schematic Diagram – AMP Section (HX3/HX7) – ......... 37
6-20. Printed Wiring Board – AMP Section (HX5) – ............... 38
6-21. Schematic Diagram – AMP Section (HX5) – ................. 39
6-22. Printed Wiring Boards – OUTPUT Section – ................. 40
6-23. Schematic Diagram – OUTPUT Section – ...................... 40
6-24. Printed Wiring Boards – PANEL Section – ..................... 42
6-25. Schematic Diagram – PANEL Section – ......................... 43
6-26. Printed Wiring Boards – POWER SUPPLY Section – .... 44
6-27. Schematic Diagram – POWER SUPPLY Section – ........ 45
7.
EXPLODED  VIEWS
7-1.
Panel Section ................................................................... 64
7-2.
Chassis (Top) Section ...................................................... 65
7-3.
Panel Key Section ............................................................ 66
7-4.
Front Panel Section ......................................................... 67
7-5.
MAIN Section ................................................................. 68
7-6.
Chassis Section ................................................................ 69
7-7.
Loading Mechanism Section ........................................... 70
7-8.
Base Unit Section (BU-K6BD90-WOD: HX7)
(BU-K6BD90U-WOD: HX3/HX5) ................................ 71
8.
ELECTRICAL  PARTS  LIST
................................ 72
Ver. 1.2
Refer to SUPPLEMENT-1 for the SWITCHING POWER and USB
POWER boards of printed wiring board, schematic diagram and
electrical parts list of HX5: Singapore model.
When repairing the set of except HX5: Singapore model, refer to
either of original service manual/SUPPLEMENT-1 according to
the set.
Refer to SUPPLEMENT-2 for the MAIN board of printed wiring
board, schematic diagram and electrical parts list of HX5:
Singapore model.
When repairing the set of except HX5: Singapore model, refer to
either of original service manual/SUPPLEMENT-1 according to
the set.
4
HCD-HX3/HX5/HX7
SECTION  1
SERVICING  NOTES
MODEL  IDENTIFICATION
MODEL
PART No.
HX3: Canadian
2-895-161-0[]
HX3: AEP
2-895-161-1[]
HX5: Canadian
3-096-225-0[]
HX5: AEP, UK
3-096-225-1[]
HX5: Singapore
3-096-225-2[]
HX5: Australian
3-096-225-3[]
HX5: Korean
3-096-225-4[]
HX7
3-096-225-5[]
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
NOTES  ON  HANDLING  THE  OPTICAL  PICK-UP
BLOCK  OR  BASE  UNIT
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD  FREE  MARK
Unleaded solder has the following characteristics.
Unleaded solder melts at a temperature about 40 
°
C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 
°
C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
RELEASING  THE  ANTITHEFT  LOCK
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
Releasing Procedure :
1. Press the  
I
/1
  button to turn the power on.
2. While pressing the
x/
CANCEL
button, press the
Z
button
until “UNLOCKED” displayed on the fluorescent indicator
tube (around 5 seconds).
Note:
When “LOCKED” is displayed, the antitheft lock is not released by
turning power on/off with the
I/
1
button.
PART No.
– Back Panel –
Ver. 1.2
HOW  TO  OPEN  THE  TRAY  WHEN  POWER  SWITCH
TURN  OFF
Note:
Please resolve it to the state of the figure below referring to 3-2.
Panel (Top) and 3-3. Front Panel Block of DISASSEMBLY.
1
Slide the boss.
2
mechanism deck
USB board
Page of 91
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Sony HCD-HX3 / HCD-HX5 / HCD-HX7 Service Manual ▷ Download

  • DOWNLOAD Sony HCD-HX3 / HCD-HX5 / HCD-HX7 Service Manual ↓ Size: 7.5 MB | Pages: 91 in PDF or view online for FREE
  • Here you can View online or download the Service Manual for the Sony HCD-HX3 / HCD-HX5 / HCD-HX7 in PDF for free, which will help you to disassemble, recover, fix and repair Sony HCD-HX3 / HCD-HX5 / HCD-HX7 Audio. Information contained in Sony HCD-HX3 / HCD-HX5 / HCD-HX7 Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.