Sony HCD-GX40 / MHC-GX40 Service Manual ▷ View online
3
HCD-GX40
This appliance is classified as a CLASS 1 LASER product. The
CLASS 1 LASER PRODUCT MARKING is located on the rear
exterior.
CLASS 1 LASER PRODUCT MARKING is located on the rear
exterior.
Laser component in this product is capable
of emitting radiation exceeding the limit for
Class 1.
of emitting radiation exceeding the limit for
Class 1.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
other than those specified herein may result in hazardous radiation
exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
TABLE OF CONTENTS
1. GENERAL
·········································································· 4
2. DISASSEMBLY
································································ 6
2-1. Case (Top) ····································································· 6
2-2. CD Door ········································································ 7
2-3. Front Panel Section ······················································· 7
2-4. CD Mechanism Deck (CDM58F-K6A) ························ 8
2-5. Tape Mechanism Deck (CWL43FF48) ························· 8
2-6. REM Board and PANEL Board ···································· 9
2-7. KEY BOARD Board ····················································· 9
2-8. Back Panel Section ······················································ 10
2-9. SUB TRANS Board and VIDEO OUT Board ············ 10
2-10. MAIN Board ······························································· 11
2-11. AMPLIFIER Board and POWER Board ····················· 11
2-12. TRANS Board ····························································· 12
2-13. CD Board and DRIVER Board ··································· 12
2-14. SPDL Board ································································ 13
2-15. Optical Pick-up (KSM-213D) ····································· 13
2-16. MOTOR Board and ADDRESS SENSOR Board ······· 14
2-17. Table (New), Cam (Control) and
2-2. CD Door ········································································ 7
2-3. Front Panel Section ······················································· 7
2-4. CD Mechanism Deck (CDM58F-K6A) ························ 8
2-5. Tape Mechanism Deck (CWL43FF48) ························· 8
2-6. REM Board and PANEL Board ···································· 9
2-7. KEY BOARD Board ····················································· 9
2-8. Back Panel Section ······················································ 10
2-9. SUB TRANS Board and VIDEO OUT Board ············ 10
2-10. MAIN Board ······························································· 11
2-11. AMPLIFIER Board and POWER Board ····················· 11
2-12. TRANS Board ····························································· 12
2-13. CD Board and DRIVER Board ··································· 12
2-14. SPDL Board ································································ 13
2-15. Optical Pick-up (KSM-213D) ····································· 13
2-16. MOTOR Board and ADDRESS SENSOR Board ······· 14
2-17. Table (New), Cam (Control) and
DC Motor (M721) ······················································· 14
3. TEST MODE
···································································· 15
4. ELECTRICAL ADJUSTMENTS
······························· 17
5. DIAGRAMS
······································································ 19
5-1. Circuit Boards Location ·············································· 19
5-2. Block Diagrams ··························································· 20
5-3. Printed Wiring Boards – CD Section (1/2) – ··············· 22
5-4. Printed Wiring Boards – CD Section (2/2) – ··············· 23
5-5. Schematic Diagram – CD Section – ···························· 24
5-6. Printed Wiring Board – MAIN Section – ···················· 25
5-7. Schematic Diagram – MAIN Section (1/4) – ·············· 26
5-8. Schematic Diagram – MAIN Section (2/4) – ·············· 27
5-9. Schematic Diagram – MAIN Section (3/4) – ·············· 28
5-10. Schematic Diagram – MAIN Section (4/4) – ·············· 29
5-11. Printed Wiring Boards – PANEL Section – ················ 30
5-12. Schematic Diagram – PANEL Section – ····················· 31
5-13. Printed Wiring Boards
5-2. Block Diagrams ··························································· 20
5-3. Printed Wiring Boards – CD Section (1/2) – ··············· 22
5-4. Printed Wiring Boards – CD Section (2/2) – ··············· 23
5-5. Schematic Diagram – CD Section – ···························· 24
5-6. Printed Wiring Board – MAIN Section – ···················· 25
5-7. Schematic Diagram – MAIN Section (1/4) – ·············· 26
5-8. Schematic Diagram – MAIN Section (2/4) – ·············· 27
5-9. Schematic Diagram – MAIN Section (3/4) – ·············· 28
5-10. Schematic Diagram – MAIN Section (4/4) – ·············· 29
5-11. Printed Wiring Boards – PANEL Section – ················ 30
5-12. Schematic Diagram – PANEL Section – ····················· 31
5-13. Printed Wiring Boards
– POWER/TRANS Section – ······································ 32
5-14. Schematic Diagram
– POWER/TRANS Section – ······································ 33
5-15. Printed Wiring Board – AMPLIFIER Section – ·········· 34
5-16. Schematic Diagram – AMPLIFIER Section – ············ 34
5-17. IC Pin Function Description ········································ 38
5-16. Schematic Diagram – AMPLIFIER Section – ············ 34
5-17. IC Pin Function Description ········································ 38
6. EXPLODED VIEWS
······················································ 40
6-1. Main Section ······························································· 40
6-2. Front Panel Section ····················································· 41
6-3. MAIN Board Section ·················································· 42
6-4. CD Mechanism Deck Section (CDM58F-K6A) ········· 43
6-2. Front Panel Section ····················································· 41
6-3. MAIN Board Section ·················································· 42
6-4. CD Mechanism Deck Section (CDM58F-K6A) ········· 43
7. ELECTRICAL PARTS LIST
······································· 44
Ver 1.2 2003.11
4
HCD-GX40
This section is extracted
from instruction manual.
from instruction manual.
SECTION 1
GENERAL
BUTTON DESCRIPTIONS
?/1 (power) 1
Z OPEN/CLOSE qs
Z (deck B) qg
M qk
Z OPEN/CLOSE qs
Z (deck B) qg
M qk
. qk
> qk
X qk
N qk
x qk
m qk
Z (deck A) wa
> qk
X qk
N qk
x qk
m qk
Z (deck A) wa
Main unit
ALPHABETICAL ORDER
A – E
AUDIO jacks ws (24)
CD wj (11, 12, 18)
CD SYNC 7 (18)
Deck A w; (16, 17)
Deck B qh (16 – 19)
DISC 1 – 3 0 (11, 12)
DISC SKIP/EX-CHANGE qa (10,
CD wj (11, 12, 18)
CD SYNC 7 (18)
Deck A w; (16, 17)
Deck B qh (16 – 19)
DISC 1 – 3 0 (11, 12)
DISC SKIP/EX-CHANGE qa (10,
11)
Disc tray 9 (10)
DISPLAY 2 (16, 21)
EFFECT ON/OFF qj (20)
DISPLAY 2 (16, 21)
EFFECT ON/OFF qj (20)
G – Z
GAME wf (22, 24)
GAME EQ ql (20, 24)
GAME MIXING 4 (22)
GROOVE 6 (20)
MOVIE EQ 5 (20)
MUSIC EQ 9 (20)
PHONES jack qf
REC PAUSE/START 8 (18)
TAPE A/B wg (16, 18)
TUNER/BAND wh (13 – 15, 18)
VIDEO jack wd (24)
VOLUME control qd
GAME EQ ql (20, 24)
GAME MIXING 4 (22)
GROOVE 6 (20)
MOVIE EQ 5 (20)
MUSIC EQ 9 (20)
PHONES jack qf
REC PAUSE/START 8 (18)
TAPE A/B wg (16, 18)
TUNER/BAND wh (13 – 15, 18)
VIDEO jack wd (24)
VOLUME control qd
1
2
3
5
4
9
0
6 7 8
qd
qf
qg
qh
qa
qs
qj
qk
ql
w;
wa
wd
ws
wf
wg
wh
wj
5
HCD-GX40
Setting the clock
1
Press
?/1
to turn on the system.
2
Press CLOCK/TIMER SET on the
remote.
remote.
3
Press
.
or
>
on the remote
repeatedly to set the hour.
4
Press ENTER on the remote.
The minute indication flashes.
5
Press
.
or
>
on the remote
repeatedly to set the minute.
6
Press ENTER on the remote.
The clock starts working.
To adjust the clock
1
Press CLOCK/TIMER SET on the remote.
2
Press
.
or
>
on the remote to select
“CLOCK SET”, then press ENTER on the
remote.
remote.
3
Do the same procedures as step 3 to 6
above.
above.
Note
The clock settings are canceled when you disconnect
the power cord or if a power failure occurs.
the power cord or if a power failure occurs.
1 2 3 4
5
6
7
8
9
0
qa
qs
qd
qf
qg
qh
qj
qk
ql
w;
wa
Remote Control
ALPHABETICAL ORDER
A – G
CD ql (11, 12, 18)
CLEAR w; (12)
CLOCK/TIMER SELECT 2
CLEAR w; (12)
CLOCK/TIMER SELECT 2
(19, 23)
CLOCK/TIMER SET 9 (10, 19,
23)
DISPLAY 6 (16, 21)
D.SKIP 7 (11)
ENTER qg (10, 12 – 14, 19, 23)
EQ +/– qf (20)
GAME 0 (22, 24)
GROOVE qd (20)
D.SKIP 7 (11)
ENTER qg (10, 12 – 14, 19, 23)
EQ +/– qf (20)
GAME 0 (22, 24)
GROOVE qd (20)
O – Z
ON/OFF qh (20)
PLAY MODE wa (11, 12, 17)
PRESET +/– 5 (13 – 15)
REPEAT 8 (11)
SLEEP 1 (22)
STEREO/MONO 8 (15)
SURROUND qa (20)
TAPE A/B 9 (16, 18)
TUNER MEMORY qj (13, 14)
TUNER/BAND qk (13 – 15, 18)
TUNING +/– 5 (13 – 15)
VOL +/– qs
PLAY MODE wa (11, 12, 17)
PRESET +/– 5 (13 – 15)
REPEAT 8 (11)
SLEEP 1 (22)
STEREO/MONO 8 (15)
SURROUND qa (20)
TAPE A/B 9 (16, 18)
TUNER MEMORY qj (13, 14)
TUNER/BAND qk (13 – 15, 18)
TUNING +/– 5 (13 – 15)
VOL +/– qs
BUTTON DESCRIPTIONS
?/1 (power) 4
M 5
. 5
> 5
X 5
N 5
m 5
x 5
M 5
. 5
> 5
X 5
N 5
m 5
x 5
6
HCD-GX40
SECTION 2
DISASSEMBLY
Note :
Disassemble the unit in the order as shown below.
Note :
Follow the disassembly procedure in the numerical order given.
2-1.
Case (Top)
case (Side-R)
case (Side-L)
5
qd
qs
qs
q;
qf
case (Top)
6
two screws (Case 3 TP2)
8
screw
(+BVTP 3
×
8)
3
screw
(+BVTP 3
×
8)
9
screw
(+BVTT 3
×
8)
4
screw
(+BVTT 3
×
8)
1
two screws
(Case 3 TP2)
qa
four screws (+BVTP 3
×
10)
7
screw (Case 3 TP2)
2
screw (Case 3 TP2)
CD DOOR
CD MECHANISM DECK (CDM58F-K6A)
CASE (TOP)
FRONT PANEL SECTION
BACK PANEL SECTION
KEY BOARD BOARD
REM BOARD AND PANEL BOARD
TAPE MECHANISM DECK (CWL43FF48)
MOTOR BOARD AND
ADDRESS SENSOR
BOARD
SET
OPTICAL PICK-UP (KSM-213D)
TRANS BOARD
SUB TRANS BOARD AND VIDEO OUT BOARD
AMPLIFIER BOARD AND
POWER BOARD
POWER BOARD
SPDL BOARD
MAIN BOARD
CD BOARD AND DRIVER BOARD
TABLE (NEW),CAM (CONTROL) AND
DC MOTOR (M721)
DC MOTOR (M721)
Ver 1.2 2003.11
