DOWNLOAD Sony HCD-GTR33 / HCD-GTR55 / HCD-GTR77 / MHC-GTR33 / MHC-GTR55 / MHC-GTR77 Service Manual ↓ Size: 5.59 MB | Pages: 73 in PDF or view online for FREE

Model
HCD-GTR33 HCD-GTR55 HCD-GTR77 MHC-GTR33 MHC-GTR55 MHC-GTR77
Pages
73
Size
5.59 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
hcd-gtr33-hcd-gtr55-hcd-gtr77-mhc-gtr33-mhc-gtr55-.pdf
Date

Sony HCD-GTR33 / HCD-GTR55 / HCD-GTR77 / MHC-GTR33 / MHC-GTR55 / MHC-GTR77 Service Manual ▷ View online

SERVICE MANUAL
Sony Corporation
Published by Sony EMCS (Malaysia) PG Tec
HCD-GTR33/GTR55/GTR77
SPECIFICATIONS
9-890-541-05
2012K08-1
© 
2012.11
E Model
Ver. 1.4  2012.11
•  HCD-GTR33 is the amplifi er, USB, CD player, tuner and 
tape deck (only E4 model) section in MHC-GTR33.
•  HCD-GTR55 is the amplifi er, USB, CD player, tuner and 
tape deck (only E4 model) section in MHC-GTR55.
•  HCD-GTR77 is the amplifi er, USB, CD player, tuner and 
tape deck (only E4 model) section in MHC-GTR77.
Photo: HCD-GTR77 (E4 Model)
“WALKMAN” and “WALKMAN” logo are registered 
trademarks of Sony Corporation.
MICROVAULT is a trademark of Sony Corporation.
MPEG Layer-3 audio coding technology and patents licensed 
from Fraunhofer IIS and Thomson.
Windows Media is a registered trademark of Microsoft 
Corporation in the United States and/or other countries.
“Memory Stick” is a trademark of Sony Corporation.
CD Section
Model Name Using Similar Mechanism
HCD-GTZ4/GTZ4i/GTZ5
CD Mechanism Type
CDM88BL-DVBU101
Optical Pick-up Name
KHM-313CAB/C2NP
Tape Section
(Only for E4 model)
Model Name Using Similar Mechanism
HCD-GT111/GT222/GT444/GT555
Tape mechanism Type
CS-21SC-900TP
• Abbreviation
E4 : African model
COMPACT DISC DECK RECEIVER
Amplifi er section
MHC-GTR77
The following are measured at
Mexican model:
 
AC 127 V, 60 Hz 
Other models:
 
AC 120 V, 220 V, 240 V, 50/60 Hz
Front/Satellite Speaker
 
Power Output (rated):
 
120 W + 120 W (at 6 Ω, 1 kHz, 1% THD)
Front Speaker
 
RMS output power (reference):
 
225 W + 225 W (per channel at 8 Ω, 1 kHz)
Satellite Speaker
 
RMS output power (reference):
 
100 W + 100 W (per channel at 24 Ω, 
 1 
kHz)
Subwoofer
 
RMS output power (reference):
 
130 W + 130 W (12 Ω, 100 Hz)
MHC-GTR55
The following are measured at
Mexican model:
 
AC 127 V, 60 Hz
Other models:
 
AC 120 V, 220 V, 240 V, 50/60 Hz 
Front Speaker
 
Power Output (rated):
 
110 W + 110 W (at 6 Ω, 1 kHz, 1% THD)
 
RMS output power (reference):
 
240 W + 240 W (per channel at 6 Ω, 1 kHz)
Subwoofer
 
RMS output power (reference):
 240 
(6 
Ω, 100 Hz)
MHC-GTR33
The following are measured at
Mexican model:
 
AC 127 V, 60 Hz
Other models:
 
AC 120 V, 220 V, 240 V, 50/60 Hz
Front Speaker
 
Power Output (rated):
 
75 W + 75 W (at 6 Ω, 1 kHz, 1% THD)
 
RMS output power (reference):
 
165 W + 165 W (per channel at 6 Ω, 1 kHz)
Subwoofer
 
RMS output power (reference):
 160 
(6 
Ω, 100 Hz) 
Inputs
PC (AUDIO IN) L/R
 
Voltage 700 mV, impedance 47 kilohms
MIC
 
Sensitivity 1 mV, impedance 10 kilohms
 (USB) port: Type A
Outputs
PHONES
 
Accepts headphones of 8 Ω or more
USB section
Supported bit rate
 
MP3 (MPEG 1 Audio Layer-3):
 
32 kbps – 320 kbps, VBR
 
WMA: 48 kbps – 192 kbps
 
AAC: 48 kbps – 320 kbps
Sampling frequencies
 
MP3 (MPEG 1 Audio Layer-3):
 
32 kHz/44.1 kHz/48 kHz
 
WMA: 44.1 kHz
 
AAC: 44.1 kHz
Transfer speed
 Full-Speed
Supported USB device
 
Mass Storage Class
Maximum current
 500 
mA
Disc player section
System
 
Compact disc and digital audio system
Laser Diode Properties
 
Emission Duration: Continuous
 
Laser Output*: Less than 44.6 μW
 
* This output is the value measurement at 
a distance of 200 mm from the objective 
lens surface on the Optical Pick-up Block 
with 7 mm aperture.
Frequency response
 
20 Hz – 20 kHz
Signal-to-noise ratio
 
More than 90 dB
Dynamic range
 
More than 88 dB
Tape deck section
(For African model only)
Recording system
 
4-track 2 channel, stereo
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
 North 
American 
models:
 
87.5 MHz – 108.0 MHz (100 kHz step)
 Other 
models:
 
87.5 MHz – 108.0 MHz (50 kHz step)
Antenna
 
FM lead antenna
Antenna terminals
 
75 ohms unbalanced
Intermediate frequency
 10.7 
MHz
AM tuner section
Tuning range
 
Pan American and Oceanian models:
 
530 kHz – 1,710 kHz (with 10 kHz tuning 
interval)
 
531 kHz – 1,710 kHz (with 9 kHz tuning 
interval)
 Other 
models:
 
530 kHz – 1,610 kHz (with 10 kHz tuning 
interval)
 
531 kHz – 1,602 kHz (with 9 kHz tuning 
interval)
Antenna
 
AM loop antenna, external antenna terminal
Intermediate frequency
 450 
kHz
General
Power requirements
 
Oceanian model: AC 230 V – 240 V, 
50/60 Hz
Mexican model: AC 127 V, 60 Hz
Argentina model: AC 220 V, 50/60 Hz
Other models: AC 120 V, 220 V or 
230 V – 240 V, 50/60 Hz, Adjustable with 
voltage selector
Power consumption
 MHC-GTR77: 
260 
W
MHC-GTR55: 250 W
MHC-GTR33: 280 W
Dimensions (w/h/d) (excl. speakers)
(Approx.)
 
231 mm × 361 mm × 429.5 mm
Mass (excl. speakers) (Approx.)
 
African and Pan Asian models:
HCD-GTR77/HCD-GTR55: 10.7 kg
HCD-GTR33: 10.5 kg
 Other 
models:
HCD-GTR77/HCD-GTR55: 10.2 kg
HCD-GTR33: 10.0 kg
Design and specifi cations are subject to change 
without notice.
HCD-GTR33/GTR55/GTR77
2
TABLE  OF  CONTENTS
NOTES  ON  CHIP  COMPONENT  REPLACEMENT
•  Never reuse a disconnected chip component.
•  Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE  CIRCUIT  BOARD  REPAIRING
•  Keep the temperature of soldering iron around 270 °C during repairing.
•  Do not touch the soldering iron on the same conductor of the circuit 
board (within 3 times).
•  Be careful not to apply force on the conductor when soldering or unsol-
dering.
SAFETY-RELATED  COMPONENT  WARNING!
COMPONENTS  IDENTIFIED  BY  MARK  0  OR  DOTTED  LINE  
WITH  MARK  
0  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
CAUTION
Use of controls or adjustments or performance of procedures 
other than those specifi ed herein may result in hazardous radia-
tion exposure.
SAFETY  CHECK-OUT
After correcting the original service problem, perform the following safe-
ty check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws, and 
all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE  TEST
The AC leakage from any exposed metal part to earth ground and from all 
exposed metal parts to any exposed metal part having a return to chassis, 
must not exceed 0.5 mA (500 microamperes.). Leakage current can be 
measured by any one of three methods.
1.  A commercial leakage tester, such as the Simpson 229 or RCA WT-
540A. Follow the manufacturers’ instructions to use these instru-
ments.
2.  A battery-operated AC milliammeter. The Data Precision 245 digital 
multimeter is suitable for this job.
3.  Measuring the voltage drop across a resistor by means of a VOM or 
battery-operated AC voltmeter. The “limit” indication is 0.75 V, so 
analog meters must have an accurate low-voltage scale. The Simpson 
250 and Sanwa SH-63Trd are examples of a passive VOM that is 
suitable. Nearly all battery operated digital multimeters that have a 2 
V AC range are suitable. (See Fig. A)
1.5 k
Ω
0.15 
μF
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
Fig. A.  Using an AC voltmeter to check AC leakage.
1. SERVICING 
NOTES
 ................................................  
3
2. DISASSEMBLY
2-1. Disassembly 
Flow 
...........................................................   5
2-2. Case 
(Side-L/R) 
..............................................................   5
2-3. Top 
Case..........................................................................   6
2-4.  Tape Mechanism Deck ....................................................   6
2-5.  Front Panel Block, HUB Board, 
 DMB19 
Board 
.................................................................  
7
2-6.  DC Fan (M101), Back Panel ...........................................   7
2-7. MAIN 
Board 
...................................................................   8
2-8. POWER 
Board 
................................................................   8
2-9. Chassis 
Section 
...............................................................   9
2-10.  CD Mechanism Block (CDM88B-DVBU101) ...............   9
2-11.  Optical Pick-up Block (KHM-313CAB) ........................   10
2-12. Belt (DLM3A) ................................................................   10
3. 
TEST  MODE
 .............................................................   11
4. MECHANICAL 
ADJUSTMENTS
 ........................   13
5. 
ELECTRICAL  CHECK
 ..........................................   14
6. DIAGRAMS
6-1.  Block Diagram - RF SERVO, USB Section - .................   15
6-2.  Block Diagram - MAIN Section - ...................................   16
6-3.  Block Diagram - AMP Section - .....................................   17
6-4. Block 
Diagram 
- PANEL, POWER SUPPLY Section - ...........................   18
6-5.  Printed Wiring Board - DMB19 Board - ........................   20
6-6.  Schematic Diagram - DMB19 Board (1/3) - ..................   21
6-7.  Schematic Diagram - DMB19 Board (2/3) - ..................   22
6-8.  Schematic Diagram - DMB19 Board (3/3) - ..................   23
6-9.  Printed Wiring Board - MAIN Board - ...........................   24
6-10.  Schematic Diagram - MAIN Board (1/3) - .....................   25
6-11.  Schematic Diagram - MAIN Board (2/3) - .....................   26
6-12.  Schematic Diagram - MAIN Board (3/3) - .....................   27
6-13.  Printed Wiring Board - HUB Board - .............................   28
6-14.  Schematic Diagram - HUB Board - ................................   29
6-15.  Printed Wiring Board - POWER Board - ........................   30
6-16.  Schematic Diagram - POWER Board - ..........................   31
6-17.  Printed Wiring Board - DISPLAY Board - .....................   32
6-18.  Schematic Diagram - DISPLAY Board - ........................   33
6-19. Printed Wiring Board 
- MIC,  USB  AND  VOLUME  Board - ........................   34
6-20. Schematic Diagram 
- MIC,  USB  AND  VOLUME  Board - ........................   35
6-21.  Printed Wiring Board - TC Board - .................................   36
6-22.  Schematic Diagram - TC Board - ...................................   36
6-23.  Printed Wiring Board - TRANS Board - .........................   37
6-24.  Schematic Diagram - TRANS Board - ...........................   38
7. 
EXPLODED  VIEWS
7-1. Case 
Section 
....................................................................  49
7-2.  Top Panel Section ...........................................................   50
7-3.  Loading Panel Section, HUB Board Section, DMB19 
Board Section ..................................................................   51
7-4.  DISPLAY  Board Section ...............................................   52
7-5.  Front  Panel Section ........................................................   53
7-6.  Back  Panel Section ........................................................   54
7-7.  MAIN  Board Section .....................................................   55
7-8.  Chassis  Section ..............................................................   56
7-9.  CD  Mechanism Section 
(CDM88B-DVBU101) ...................................................   57
8. 
ELECTRICAL  PARTS  LIST
 ...............................   58
This appliance is classified as a CLASS 1 
LASER product. This marking is located on 
the rear exterior.
HCD-GTR33/GTR55/GTR77
3
SECTION  1
SERVICING  NOTES
NOTES  ON  HANDLING  THE OPTICAL  PICK-UP  
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by 
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also 
use the procedure in the printed matter which is included in the 
repair parts.
The fl exible board is easily damaged and should be handled with 
care.
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution:  Some printed circuit boards may not come printed with 
the lead free mark due to their particular size)
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if 
the heated tip is applied for too long, so be careful!
• Strong 
viscosity
 
Unleaded solder is more viscous (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.
• 
Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
NOTE  OF  REPLACING  THE  IC102  ON  THE  DMB19  
BOARD
IC102 on the DMB19 board cannot exchange with single. When 
this part is damaged, exchange the entire mounted board.
RELEASING  THE  DISC  TRAY  LOCK
The disc tray lock function for the antitheft of an demonstration 
disc in the store is equipped.
Releasing Procedure:
1. Press 
[I/
1
 STANDBY] button to turn the power on.
2.  Press the [CD] button to select CD function.
3.  While pressing the [
x
] button, press the [
Z
 OPEN/CLOSE] 
button for more 5 seconds).
4.  The message “UNLOCKED” is displayed and the disc tray is 
unlocked.
Note: When 
LOCKED
 is displayed, the slot lock is not released by 
turning power on/off with the
 [I/
1
 STANDBY]
 button.
MODEL  IDENTIFICATION
– Back Panel –
Model
Part No.
HCD-GTR33: E2, E51
4-164-386-0[]
HCD-GTR33: AR
4-164-386-1[]
HCD-GTR33: MX
4-164-386-2[]
HCD-GTR33: E4
4-164-386-4[]
HCD-GTR55: E2, E51
4-170-620-0[]
HCD-GTR55: AR
4-170-620-1[]
HCD-GTR55: MX
4-170-620-2[]
HCD-GTR55: E4
4-170-620-4[]
HCD-GTR77: E2, E51
4-170-621-0[]
HCD-GTR77: AR
4-170-621-1[]
HCD-GTR77: MX
4-170-621-2[]
HCD-GTR77: E4
4-170-621-4[]
NOTES  ON  LASER DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused 
on the disc refl ective surface by the objective lens in the optical 
pickup block. Therefore, when checking the laser diode emission, 
observe from more than 30 cm away from the objective lens.
• Abbreviation
 AR  : 
Argentina 
model
  E2 
: 120V AC area in E model
 E4  : 
African 
model
 E51  : 
Chilean and Peruvian models 
MX 
: Mexican model
PART No.
HOW TO DISTINGUISH TAPE MECHANISM DECK
Two kinds of tape mechanism decks installed by this set exist.
Please do the repair exchange after confi rming which tape mechanism deck 
set of the repair according to how to distinguish the fi gure below.
Tape Deck 
Name
Tape Deck Part 
No.
Belt Part No.
CS-21SC-900TP
1-797-575-11
2-688-621-01 BELT 
(R/F)
2-688-622-01 BELT 
(MAIN)
motor
Mold part: CS-21SC-900TP
tape deck
Ver. 1.4
HCD-GTR33/GTR55/GTR77
4
HOW  TO  OPEN  THE  TRAY  WHEN  POWER  SWITCH  TURN  OFF
Step: 1) Work after removing the case (side-R and side-L) referring to “2.2. CASE(SIDE-L/R)” on disassembly (page 5).
 
  2)  Work after removing the top case referring to “2-3. TOP CASE” on disassembly (page 6).
lever
d
 Turn a gear by
  a driver till a lever
  rises up to the
  position of the figure.
  (Try to push gear at the
  same time slowly pull
  Front panel away.)
state of opening the CD tray
a
e
c
c
b
gear
PRECAUTION WHEN INSTALLING A NEW OP UNIT/
PRECAUTION BEFORE UNSOLDERING THE STATIC 
ELECTRICITY PREVENTION SOLDER BRIDGE
When installing a new OP unit, be sure to connect the fl ex-
ible printed circuit board fi rst of all before removing the static 
electricity prevention solder bridge by unsoldering.
Remove the static electricity prevention solder bridge by unsolder-
ing after the fl exible printed circuit board has already been con-
nected.
(Do not remove nor unsolder the solder bridge as long as the OP 
unit is kept standalone.)
Ver. 1.4
NOTE OF REPLACING THE IC800 ON THE POWER 
BOARD FOR HCD-GTR55/GTR77
Take note for HCD-GTR55/GTR77 set as listed below:
a)  For all serial number of HCD-GTR55/GTR77 
 
(AR, E2, E51 and MX)
b)  For serial number which is before S 011206151 of 
 HCD-GTR55 
(E4)
c)  For serial number which is before S 011206641 of 
 HCD-GTR77 
(E4)
The IC800 is limited to the stock quantity of service parts.
When the IC800 cannot be obtained, exchange the complete 
POWER board (refer to Supplement-1).
Moreover, when the complete POWER board is exchanged, you 
must also exchange the IC401 on the MAIN board (refer to Sup-
plemetn-1) at the same time.
Refer to Supplement-1 (page 2) for the “REPLACING THE IC800 
ON THE POWER BOARD” fl owchart.
Note: Refer to Supplement-1 for the servicing notes, printed 
wiring board, schematic diagram of POWER board (HCD-
GTR55/GTR77) and electrical part list of POWER board 
(HCD-GTR55/GTR77) and MAIN board (HCD-GTR55/
GTR77).
• Abbreviation
 AR  : 
Argentina 
model
  E2 
: 120V AC area in E model
 E4  : 
African 
model
  E51 
: Chilean and Peruvian models
  MX 
: Mexican model
Page of 73
Display

Sony HCD-GTR33 / HCD-GTR55 / HCD-GTR77 / MHC-GTR33 / MHC-GTR55 / MHC-GTR77 Service Manual ▷ Download

  • DOWNLOAD Sony HCD-GTR33 / HCD-GTR55 / HCD-GTR77 / MHC-GTR33 / MHC-GTR55 / MHC-GTR77 Service Manual ↓ Size: 5.59 MB | Pages: 73 in PDF or view online for FREE
  • Here you can View online or download the Service Manual for the Sony HCD-GTR33 / HCD-GTR55 / HCD-GTR77 / MHC-GTR33 / MHC-GTR55 / MHC-GTR77 in PDF for free, which will help you to disassemble, recover, fix and repair Sony HCD-GTR33 / HCD-GTR55 / HCD-GTR77 / MHC-GTR33 / MHC-GTR55 / MHC-GTR77 Audio. Information contained in Sony HCD-GTR33 / HCD-GTR55 / HCD-GTR77 / MHC-GTR33 / MHC-GTR55 / MHC-GTR77 Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.