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Model
HCD-GT22 HCD-GT44 HCD-GT55 MHC-GT22 MHC-GT22BP MHC-GT44 MHC-GT44BP MHC-GT55 MHC-GT55BP
Pages
98
Size
5.41 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
hcd-gt22-hcd-gt44-hcd-gt55-mhc-gt22-mhc-gt22bp-mhc.pdf
Date

Sony HCD-GT22 / HCD-GT44 / HCD-GT55 / MHC-GT22 / MHC-GT22BP / MHC-GT44 / MHC-GT44BP / MHC-GT55 / MHC-GT55BP Service Manual ▷ View online

SERVICE MANUAL
COMPACT DISC DECK RECEIVER
SPECIFICATIONS
HCD-GT22/GT44/GT55
Photo: HCD-GT55
Ver. 1.3  2008.09
– Continued on next page –
9-887-722-04
2008I05-1
© 2008.09
Sony Corporation
Audio&Video Business Group
Published by Sony Techno Create Corporation
E Model
HCD-GT22/GT44/GT55
Australian Model
HCD-GT22/GT44
HCD-GT22 is the amplifier, USB, CD player, tape
deck and tuner section in MHC-GT22/GT22BP.
HCD-GT44 is the amplifier, USB, CD player, tape
deck and tuner section in MHC-GT44/GT44BP.
HCD-GT55 is the amplifier, USB, CD player, tape
deck and tuner section in MHC-GT55/GT55BP.
Model Name Using Similar Mechanism
NEW
CD
CD Mechanism Type
CDM74KF-K6BD91UR-WOD or
CDM74KFV-K6BD91UR-WOD
Section
Base Unit Name
BU-K6BD91UR-WOD74
Optical Pick-up Block Name
KSM-213DCP
TAPE
Model Name Using Similar Mechanism
NEW
Section
Tape Transport Mechanism Type
CWN42FF609
Amplier section
HCD-GT55
The following are measured at AC 120, 127, 
220, 240V 50/60Hz
Front speaker
Power output (rated): 110 W + 110 W 
(at 6 
, 1 kHz, 1% THD)
RMS output power (reference): 
200 W + 200 W (per channel at 6 
1 kHz, 10% THD)
Subwoofer
RMS output power (reference): 190 W
(at 6 
, 80 Hz, 10% THD)
HCD-GT44
The following are measured at AC 120, 127, 
220, 240V 50/60Hz
Front speaker
Power output (rated): 90 W + 90 W 
(at 6 
, 1 kHz, 1% THD)
RMS output power (reference): 
150 W + 150 W (per channel at 6 
1 kHz, 10% THD)
Subwoofer
RMS output power (reference): 150 W 
(at 6 
, 80 Hz, 10% THD)
HCD-GT22
The following are measured at AC 120, 127, 
220, 240V 50/60Hz
Power output (rated): 110 W + 110 W 
(at 6 
, 1 kHz, 1% THD)
RMS output power (reference): 
200 W + 200 W (per channel at 6 
1 kHz, 10% THD)
Inputs
AUDIO (phono jack): voltage 250 mV, 
impedance 47 kilohms
MIC (phone jack): sensitivity 1 mV, 
impedance 10 kilohms
 (USB) port: Type A
Outputs
PHONES (stereo mini jack): accepts 
headphones of 8 
 or more
SPEAKER: accepts impedance of 6 to 16 
SUB WOOFER OUT (HCD-GT55/GT44 
only): accepts impedance of 6 to 16 
USB section
Supported bit rate
MP3 (MPEG 1 Audio Layer-3): 
32 – 320 kbps, VBR
Sampling frequencies
MP3 (MPEG 1 Audio Layer-3): 
32/44.1/48 kHz
Transfer speed
Full-Speed
Supported USB device
Mass Storage Class
Maximum current
500 mA
CD player section
System: Compact disc and digital audio 
system
Laser: Semiconductor laser (
λ
=770 –  
810 nm)
Emission duration: continuous
Frequency response: 20 Hz – 20 kHz
Signal-to-noise ratio: More than 90 dB
Dynamic range: More than 88 dB
2
HCD-GT22/GT44/GT55
Notes on chip component replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
Keep the temperature of the soldering iron around 270 ˚C
during repairing.
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK 
 0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
is classified 
as a CLASS 1 
LASER product. 
This marking is 
located on the rear 
exterior.
This appliance 
Tape deck section
Recording system: 4-track 2-channel, stereo
Frequency response: 50 – 13,000 Hz (
±
dB), using Sony TYPE I cassettes
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section:
Tuning range:
87.5 – 108.0 MHz (50 kHz step)
Antenna: FM lead antenna
Antenna terminals: 75 ohms unbalanced
Intermediate frequency: 10.7 MHz
AM tuner section:
Tuning range
Latin American and Oceanian 
models:
530 – 1,710 kHz (with 10 kHz tuning 
interval)
531 – 1,710 kHz (with 9 kHz tuning 
interval)
Other models:
530 – 1,610 kHz (with 10 kHz tuning 
interval)
531 – 1,602 kHz (with 9 kHz tuning 
interval)
Antenna: AM loop antenna, external 
antenna terminal
Intermediate frequency: 450 kHz
General
Power requirements
Oceanian model: AC 230 – 240 V, 
50/60 Hz
Mexican model: AC 127 V, 60 Hz
Argentine model: AC 220 V, 50/60 Hz
Other models: AC 120, 220 or 
230 – 240 V, 50/60 Hz, Adjustable 
with voltage selector
Power consumption
HCD-GT55: 225 W
HCD-GT44: 250 W
HCD-GT22: 150 W
Dimensions (w/h/d) (excl. speakers)
HCD-GT55:
Approx. 280 
×
 365 
×
 425 mm
HCD-GT44/GT22:
Approx. 280 
×
 325 
×
 425 mm
Mass (excl. speakers)
HCD-GT55: 10.5 kg
HCD-GT44/GT22: 10.0 kg
Design and specifications are subject to 
change without notice.
3
HCD-GT22/GT44/GT55
TABLE  OF  CONTENTS
1.
SERVICING  NOTES
...............................................
4
2.
GENERAL
...................................................................
6
3.
DISASSEMBLY
3-1.
Disassembly Flow ...........................................................
7
3-2.
Case (Side-L), Case (Side-R) ..........................................
8
3-3.
Case (Top) .......................................................................
8
3-4.
Lid (CD) ..........................................................................
9
3-5.
CD Mechanism Deck, USB board ..................................
9
3-6.
Front Panel Block ............................................................ 10
3-7.
Mecha Deck (CWN42FF609) ......................................... 10
3-8.
Back Panel Block ............................................................ 11
3-9.
MAIN Board .................................................................... 11
3-10. CD Board ......................................................................... 12
3-11. DRIVER Board, SW Board ............................................. 12
3-12. Optical Pick-up Block (KSM-213D) ............................... 13
3-13. SENSOR Board ............................................................... 13
3-14. MOTOR (TB) Board ....................................................... 14
3-15. MOTOR (LD) Board ....................................................... 14
4.
TEST  MODE
.............................................................. 15
5.
MECHANICAL  ADJUSTMENTS
....................... 19
6.
ELECTRICAL  ADJUSTMENTS
......................... 20
7.
DIAGRAMS
7-1.
Block Diagram – CD SERVO, USB Section – ............... 23
7-2.
Block Diagram – MAIN Section – .................................. 24
7-3.
Block Diagram – AMP Section – .................................... 25
7-4.
Block Diagram – PANEL, POWER AMP Section – ....... 26
7-5.
Printed Wiring Board – CD Board – ............................... 28
7-6.
Schematic Diagram – CD Board – .................................. 29
7-7.
Printed Wiring Boards – CHANGER Section – .............. 30
7-8.
Schematic Diagram – CHANGER Section – .................. 31
7-9.
Printed Wiring Board – USB Board – ............................. 32
7-10. Schematic Diagram – USB Board – ................................ 33
7-11. Printed Wiring Board – TC Board – ................................ 34
7-12. Schematic Diagram – TC Board – .................................. 35
7-13. Printed Wiring Boards – MAIN Section – ...................... 37
7-14. Schematic Diagram – MAIN Section (1/4) – .................. 38
7-15. Schematic Diagram – MAIN Section (2/4) – .................. 39
7-16. Schematic Diagram – MAIN Section (3/4) – .................. 40
7-17. Schematic Diagram – MAIN Section (4/4) – .................. 41
7-18. Printed Wiring Board – MIC Board – ............................. 42
7-19. Schematic Diagram – MIC Board – ................................ 43
7-20. Printed Wiring Board
– AMP Board (GT22/GT55) – ........................................ 44
7-21. Schematic Diagram – AMP Board (GT22/GT55) – ........ 45
7-22. Printed Wiring Board – AMP Board (GT44) – ............... 46
7-23. Schematic Diagram – AMP Board (GT44) – .................. 47
7-24. Printed Wiring Boards
– SUB WOOFER Section (GT44/GT55) – ..................... 48
7-25. Schematic Diagram
– SUB WOOFER Section (GT44/GT55) – ..................... 49
7-26. Printed Wiring Boards – PANEL Section – ..................... 50
7-27. Schematic Diagram – PANEL Section – ......................... 51
7-28. Printed Wiring Boards – KEY Section – ......................... 52
7-29. Schematic Diagram – KEY Section – ............................. 53
7-30. Printed Wiring Board
– TRANS Board (GT22/GT55) – .................................... 54
7-31. Schematic Diagram
– TRANS Board (GT22/GT55) – .................................... 55
7-32. Printed Wiring Board – TRANS Board (GT44) – ........... 56
7-34. Schematic Diagram – TRANS Board (GT44) – ............. 57
8.
EXPLODED  VIEWS
8-1.
Case Section .................................................................... 69
8-2.
KEY TOP Board Section ................................................. 70
8-3.
TC Mecha Deck Section .................................................. 71
8-4.
PANEL Board Section ..................................................... 72
8-5.
Front Panel Section ......................................................... 73
8-6.
MAIN Board Section ....................................................... 74
8-7.
POWER Board, SUB WOOFER Board Section ............. 75
8-8.
Chassis Section ................................................................ 76
8-9.
CD Mechanism Deck Section-1
(CDM74KF-K6BD91UR-WOD or
CDM74KFV-K6BD91UR-WOD) ................................... 77
8-10. CD Mechanism Deck Section-2
(CDM74KF-K6BD91UR-WOD or
CDM74KFV-K6BD91UR-WOD) ................................... 78
9.
ELECTRICAL  PARTS  LIST
................................ 79
Ver. 1.1
4
HCD-GT22/GT44/GT55
MODEL  IDENTIFICATION
– Model Number Label –
Model
Power voltage indication
GT22: E2, E3, E51
AC: 120V/220V/230-240V - 50/60Hz 150W
GT22: E13, AUS
AC: 230-240V - 50/60Hz 150W
GT22: MX
ca-127V 60Hz 150W
GT22: AR
ca 220V - 50/60Hz 150W
GT44: E13, AUS
AC: 230-240V - 50/60Hz 250W
GT44: E2, E3, E51
AC: 120V/220V/230-240V - 50/60Hz 250W
GT44: MX
ca-127V 60Hz 250W
GT44: AR
ca 220V - 50/60Hz 250W
GT55: E2, E3, E51
AC: 120V/220V/230-240V - 50/60Hz 225W
GT55: MX
ca-127V 60Hz 225W
GT55: AR
ca 220V - 50/60Hz 225W
Abbreviation
AR
: Argentina model
AUS
: Australian model
E2
: 120V AC Area in E model
E3
: 240V AC Area in E model
E13
: 220V - 230V AC Area in E model
E51
: Chilean and Peruvian models
MX
: Mexican model
SECTION  1
SERVICING  NOTES
NOTES  ON  HANDLING  THE  OPTICAL  PICK-UP
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD  FREE  MARK
Unleaded solder has the following characteristics.
Unleaded solder melts at a temperature about 40 
°
C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 
°
C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
RELEASING  THE  ANTITHEFT  LOCK
The disc table lock function for the antitheft of an demonstration
disc in the store is equipped.
Releasing Procedure :
1. Press the  
I
/1
  button to turn the power on.
2. Press the  
CD
  button to select “CD”.
3. While pressing the
x
button, press the 
Z
button until
“UNLOCKED” displayed on the fluorescent indicator tube
(around 5 seconds).
Note:
When “LOCKED” is displayed, the antitheft lock is not released by
turning power on/off with the
I/
1
button.
Power Voltage
Indication
HOW  TO  OPEN  THE  TRAY  WHEN  POWER  SWITCH
TURN  OFF
1
Turn the gear (loading A)
to the direction of the arrow.
2
Ver. 1.2
Page of 98
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  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.