DOWNLOAD Sony HCD-GN77D / MHC-GN77D Service Manual ↓ Size: 8.05 MB | Pages: 105 in PDF or view online for FREE

Model
HCD-GN77D MHC-GN77D
Pages
105
Size
8.05 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
hcd-gn77d-mhc-gn77d.pdf
Date

Sony HCD-GN77D / MHC-GN77D Service Manual ▷ View online

SERVICE MANUAL
Model Name Using Similar Mechanism
NEW
DVD
DVD Mechanism Type
CDM74D-DVBU23
Section
Base Unit Name
DVBU23
Optical Pick-up Name
TDP022W
Tape
Model Name Using Similar Mechanism
HCD-GN800
Section
Tape Transport Mechanism Type
CWM43RR23
MiNi Hi-Fi COMPONENT SYSTEM
E Model
HCD-GN77D
Ver. 1.4  2005.11
9-877-454-05
Sony Corporation
2005K02-1
Home Audio Division
C
 2005.11
Published by Sony Engineering Corporation
SPECIFICATIONS
HCD-GN77D is the amplifier, DVD
player, tape deck and tuner section in
MHC-GN77D.
– Continued on next page –
Amplifier section
The following are measured at AC 120, 127, 220, 240V 50/60 Hz
DIN power output (rated)
Front speaker:
110 + 110 watts (6 ohms at 1 kHz, DIN)
Center speaker:
30 watts (8 ohms at 1 kHz, DIN)
Surround speaker:
30 + 30 watts (8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
Front speaker:
150 + 150 watts (6 ohms at 1 kHz, 10% THD)
Center speaker:
40 watts (8 ohms at 1 kHz, 10% THD)
Surround speaker:
40 + 40 watts (8 ohms at 1 kHz, 10% THD)
Inputs
GAME (VIDEO):
1 Vp-p, 75 ohms (phono jack)
GAME (AUDIO):
Voltage 250 mV,
(phono jacks)
impedance 47 kilohms
MD/VIDEO (AUDIO) IN: voltage 450 mV/250 mV,
(phono jacks)
impedance 47 kilohms
MIC:
sensitivity 1 mV,
(phone jack)
impedance 10 kilohms
Outputs
AUDIO OUT:
Voltage 250 mV
(phono jacks)
impedance 1 kilohms
VIDEO OUT:
max. output level 1 Vp-p,
(phono jack)
unbalanced, Sync.
negative load impedance 75 ohms
COMPONENT VIDEO
OUT: Y:
1 Vp-p, 75 ohms
PB/CB:
0.7 Vp-p, 75 ohms
PB/CR:
0.7 Vp-p, 75 ohms
S VIDEO OUT
(4-pin/mini-DIN jack):
Y: 1 Vp-p, unbalanced, Sync negative
C: 0.286 Vp-p load impedance 75 ohms
PHONES:
accepts headphones of 8 ohms or more
(stereo mini jack)
FRONT SPEAKER:
accepts impedance of 6 to 16 ohms
SUBWOOFER OUT:
Voltage 250 mV
(phono jack)
impedance 1 kilohms
SURROUND SPEAKER: accepts impedance of 8 ohms to 16 ohms
CENTER SPEAKER:
accept impedance of 8 ohms to 16 ohms
Disc player section
Laser
Semiconductor laser
(DVD: 
λ = 650 nm, CD: λ = 780 nm)
Emission duration: continuous
Frequency response
DVD (PCM 48 kHz): 2 Hz – 22 kHz = (
±1dB)
CD: 2 Hz – 20 kHz (
±0.5 dB)
Video color system format NTSC, PAL
(except Latin American models)
DVD DIGITAL OUT (OPTICAL)
(Square optical connector jack, rear panel)
Wave length
660 nm
HCD-GN77D
2
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  0  OR  DOTTED
LINE  WITH  MARK  
0  ON  THE  SCHEMATIC  DIAGRAMS
AND  IN  THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE
OPERATION.  REPLACE  THESE  COMPONENTS  WITH
SONY  PARTS  WHOSE  PART  NUMBERS  APPEAR  AS
SHOWN  IN  THIS  MANUAL  OR  IN  SUPPLEMENTS  PUB-
LISHED  BY  SONY.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the rear exterior.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
 : LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40
°C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to
be applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set
to about 350
°C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder
may also be added to ordinary solder.
Tape player section
Recording system
4-track 2-channel stereo
Frequency response
50 – 13,000 Hz (
±3 dB), using Sony TYPE I
cassette
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
87.5 – 108.0 MHz
Antenna
FM lead antenna
Antenna terminals
75 ohm unbalanced
Intermediate frequency
10.7 MHz
AM tuner section
Tuning range
North and Latin American models:
530 – 1,710 kHz
(with the interval set at 10 kHz)
531 – 1,710 kHz
(with the interval set at 9 kHz)
Saudi Arabian models:
531 – 1,602 kHz
(with the interval set at 9 kHz)
Other models:
531 – 1,602 kHz
(with the interval set at 9 kHz)
530 – 1,710 kHz
(with the interval set at 10 kHz)
Antenna
AM loop antenna
Antenna terminals
External antenna terminal
Intermediate frequency
450 kHz
General
Power requirements
Saudi Arabian Models:
120 - 127 V, 220 V or 230 - 240 V AC, 50/60 Hz
Adjustable with voltage selector
Thai models:
 220 V AC, 50/60 Hz
Other models:
120 V, 220 V or 230 - 240 V AC, 50/60 Hz
Adjustable with voltage selector
Power consumption
220 watts
Dimensions (w/h/d)
Approx. 280 x 360 x 386.5 mm
Mass :
Approx. 12.9 kg
Design and specifications are subject to change without notice.
HCD-GN77D
3
TABLE  OF  CONTENTS
1.
SERVICING NOTES
................................................
4
2.
GENERAL
Location of Controls .......................................................
5
3.
DISASSEMBLY
3-1. Case .................................................................................
8
3-2. Loading (Panel) ...............................................................
8
3-3. Front Panel Assy .............................................................
9
3-4. Tuner Pack, Sub Trans Board .........................................
9
3-5. DVD Mechanism Deck ................................................... 10
3-6. Game In Board, Tape Mechanism Deck ......................... 10
3-7. CD Switch Board, Display Board .................................. 11
3-8. Volume Board .................................................................. 11
3-9. Back Panel, Subwoofer Board ........................................ 12
3-10. Main Board ...................................................................... 12
3-11. Power Amp Board ........................................................... 13
3-12. Video Board, DMB03 Board, Regulator Board ............. 13
3-13. SW Board, Driver Board ................................................ 14
3-14. RF Board, Pick-up Unit .................................................. 14
3-15. Sensor Board ................................................................... 15
3-16. Motor (TB) Board ........................................................... 15
3-17. Motor (LD) Board ........................................................... 16
4.
TEST  MODE
.............................................................. 17
5.
MECHANICAL  ADJUSTMENTS
....................... 19
6.
ELECTRICAL  ADJUSTMENTS
Deck section .................................................................... 19
Video Section .................................................................. 22
7.
DIAGRAMS
7-1. Circuit Board Location ................................................... 24
7-2. Block Diagram  – DVD DSP (1/2)  Section – ................ 26
Block Diagram  – DVD DSP (2/2)  Section – ................ 27
Block Diagram  – Tuner/Tape Deck Section – ............... 28
Block Diagram  – Main Section – .................................. 29
Block Diagram  – Amp Section – ................................... 30
Block Diagram  – Display Section – .............................. 31
7-3. Printed Wiring Board  – RF Board – .............................. 32
7-4. Schematic Diagram  – RF Board – ................................. 33
7-5. Printed Wiring Board  – DVD Mechanism Board – ...... 34
7-6. Schematic Diagram  – DVD Mechanism Board – ......... 35
7-7. Printed Wiring Board  – DMB03 Board (Side A)– ........ 36
Printed Wiring Board  – DMB03 Board (Side B)– ........ 37
7-8. Schematic Diagram  – DMB03 Board (1/8) – ................ 38
7-9. Schematic Diagram  – DMB03 Board (2/8) – ................ 39
7-10. Schematic Diagram  – DMB03 Board (3/8) – ................ 40
7-11. Schematic Diagram  – DMB03 Board (4/8) – ................ 41
7-12. Schematic Diagram  – DMB03 Board (5/8) – ................ 42
7-13. Schematic Diagram  – DMB03 Board (6/8) – ................ 43
7-14. Schematic Diagram  – DMB03 Board (7/8) – ................ 44
7-15. Schematic Diagram  – DMB03 Board (8/8) – ................ 45
7-16. Printed Wiring Board  – Video, Regulator Board – ....... 46
7-17. Schematic Diagram  – Video, Regulator Board – .......... 47
7-18. Printed Wiring Boards  – Main Board – ......................... 48
7-19. Schematic Diagram  – Main Board (1/4) – .................... 49
7-20. Schematic Diagram  – Main Board (2/4) – .................... 50
7-21. Schematic Diagram  – Main Board (3/4) – .................... 51
7-22. Schematic Diagram  – Main Board (4/4) – .................... 52
7-23. Printed Wiring Boards
– Game In, CD Switch Board – ...................................... 53
7-24. Schematic Diagram
– Game In, CD Switch Board – ...................................... 54
7-25. Printed Wiring Board  – Display Board – ...................... 55
7-26. Schematic Diagram  – Display Board – ......................... 56
7-27. Printed Wiring Board  – Power Amp Board – ................ 57
7-28. Schematic Diagram  – Power Amp Board – .................. 58
7-29. Printed Wiring Board  – Surround Board – .................... 59
7-30. Schematic Diagram  – Surround Board – ....................... 60
7-31. Printed Wiring Boards  – Trans Board – ........................ 61
7-32. Schematic Diagram  – Trans Board – ............................. 62
7-33. IC Block Diagram ........................................................... 63
7-34. IC Pin Function Description ........................................... 68
8.
EXPLODED  VIEWS
8-1. Case, Back Panel DMB03 Board Section ...................... 79
8-2. Front Panel Section ......................................................... 80
8-3. Chassis Section ............................................................... 81
8-4. DVD Mechanism Deck Section-1
(CDM74D-DVBU43) ..................................................... 82
8-5. DVD Mechanism Deck Section-2
(CDM74D-DVBU43) ..................................................... 83
9 .
ELECTRICAL  PARTS  LIST
.................................. 84
4
HCD-GN77D
SECTION  1
SERVICING  NOTES
NOTES  ON  HANDLING  THE  OPTICAL  PICK-UP
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emis-
sion, observe from more than 30 cm away from the objective lens.
LASER  DIODE  AND  FOCUS  SEARCH  OPERATION
CHECK
Carry out the “S curve check” in “CD section adjustment” and
check that the S curve waveforms is output three times.
• MODEL  IDENTIFICATION
– Back Panel –
MODEL
PART No.
SP model
4-246-185-1[]
MY model
4-246-185-2[]
EA model
4-246-185-3[]
TH model
4-246-185-4[]
E3, E15 models
4-246-185-5[]
Abbreviation
E3
: 240 V AC Area in E model
EA
: Saudi Arabia model
E15
: Iran model
SP
: Singapore model
MY
: Malaysia model
TH
: Thai model
PART No.
DVD TRAY LOCK MODE
• This mode let you lock the disc trays. When this mode is acti-
vated, the disc tray will not open when 
Z
OPEN/CLOSE
 but-
ton or 
[DISC SKIP/EX-CHANGE]
 button is pressed. The mes-
sage “LOCKED” will be displayed in the will be displayed on
the fluorescent indicator tube.
Procedure:
1. Press 
?/1
 button to turn the set ON.
2. Select DVD function.
3. Press  
x
  button and 
Z
OPEN/CLOSE
 button simultaneously
and hold down until “LOCKED” or “UNLOCKED” displayed
on the fluorescent indicator tube (around 5 seconds).
NOTES ON DMB03 BOARD EXCHANGE
If a DMB03 board is exchanged, “DRIVE AUTO ADJUSTMENT”
may be unable to be performed. In this case, initialize a memory in
the following procedure.
1. Starting Test  Mode (see Supplement-1 page 2).
2. Press the 2 button of remote commander to set the Drive
Manual Operation (see Supplement-1 page 4).
3. Press the 6 button of remote commander to set the Memory
Check (see Supplement-1 page 6).
4. Press the [CLEAR] button of remote commander to initialize
a memory.
Ver 1.3
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  • Here you can View online or download the Service Manual for the Sony HCD-GN77D / MHC-GN77D in PDF for free, which will help you to disassemble, recover, fix and repair Sony HCD-GN77D / MHC-GN77D Audio. Information contained in Sony HCD-GN77D / MHC-GN77D Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.