Sony HCD-FX900KW Service Manual ▷ View online
SERVICE MANUAL
Sony Corporation
Home Audio Division
Published by Sony Techno Create Corporation
Published by Sony Techno Create Corporation
E Model
Australian Model
SUPER AUDIO CD/DVD RECEIVER
9-887-248-03
2007F16-1
© 2007.06
© 2007.06
Ver. 1.2 2007.06
HCD-FX900KW
HCD-FX900KW is the amplifier, DVD/CD
and tuner section in DAV-FX900KW.
and tuner section in DAV-FX900KW.
— Continued on next page —
SPECIFICATIONS
This system incorporates with Dolby* Digital and Dolby Pro
Logic (II) adaptive matrix surround decoder and the DTS**
Digital Surround System.
Logic (II) adaptive matrix surround decoder and the DTS**
Digital Surround System.
* Manufactured under license from Dolby Laboratories.
“Dolby,” “Pro Logic,” and the double-D symbol are trademarks
of Dolby Laboratories.
of Dolby Laboratories.
** Manufactured under license from Digital Theater Systems, Inc.
“DTS” and “DTS Digital Surround” are trademarks of Digital
Theater Systems, Inc.
Theater Systems, Inc.
Model Name Using Similar Mechanism
HCD-FX999W/FX1000W
Mechanism Type
CDM69EH-DVBU101
Optical Pick-up Name
KHM-310CAB/C2NP
Amplifier section
Latin American models:
Stereo mode (rated)
Stereo mode (rated)
100 W + 100 W (3 ohms at
1 kHz, 1 % THD)
1 kHz, 1 % THD)
Surround mode (reference) RMS output power, 10 %
THD
Front: 133 W + 133 W
(with SS-TS55)
Center*: 133 W
(with SS-CT52)
Surround*: 133 W + 133
W** (3 ohms)
Subwoofer*: 235 W
(with SS-WS53)
Front: 133 W + 133 W
(with SS-TS55)
Center*: 133 W
(with SS-CT52)
Surround*: 133 W + 133
W** (3 ohms)
Subwoofer*: 235 W
(with SS-WS53)
Argentine and other models:
Stereo mode (rated)
108 W + 108 W (3 ohms at
1 kHz, 1 % THD)
1 kHz, 1 % THD)
Surround mode (reference) RMS output power, 10 %
THD
Front: 143 W + 143 W
(with SS-TS55)
Center*: 143 W
(with SS-CT52)
Surround*: 143 W + 143
W** (3 ohms)
Subwoofer*: 285 W
(with SS-WS53)
Front: 143 W + 143 W
(with SS-TS55)
Center*: 143 W
(with SS-CT52)
Surround*: 143 W + 143
W** (3 ohms)
Subwoofer*: 285 W
(with SS-WS53)
* Depending on the sound field settings and the source,
there may be no sound output.
** When connecting the surround speakers to the system
by the speaker cords.
Inputs (Analog)
TV/VCR 1, TV/VCR 2 (AUDIO IN)
TV/VCR 1, TV/VCR 2 (AUDIO IN)
Sensitivity: 450/250 mV
AUDIO IN/MIC 1
Sensitivity:
AUDIO IN 250/125 mV/
MIC 1 1 mV
AUDIO IN 250/125 mV/
MIC 1 1 mV
MIC 2
Sensitivity: 1 mV
Inputs (Digital)
TV/VCR1 (COAXIAL IN)/TV/VCR2 (OPTICAL IN)
TV/VCR1 (COAXIAL IN)/TV/VCR2 (OPTICAL IN)
impedance: 75 ohms/–
Super Audio CD/DVD system
Laser
Semiconductor laser
(Super Audio CD/DVD:
λ = 650 nm)
(CD:
λ = 790 nm)
Emission duration:
continuous
continuous
Signal format system
NTSC/PAL
Tuner section
System
PLL quartz-locked digital
synthesizer system
synthesizer system
FM tuner section
Tuning range
Tuning range
87.5-108.0 MHz (50 kHz
step)
step)
Antenna (aerial)
FM wire antenna (aerial)
Antenna (aerial) terminals 75 ohms, unbalanced
Intermediate frequency
Intermediate frequency
10.7 MHz
AM tuner section
Tuning range
Asian models:
Tuning range
Asian models:
531-1,602 kHz (with the
interval set at 9 kHz)
530-1,710 kHz (with the
interval set at 10 kHz)
interval set at 9 kHz)
530-1,710 kHz (with the
interval set at 10 kHz)
Latin American models:
530-1,710 kHz (with the
interval set at 10 kHz)
531-1,710 kHz (with the
interval set at 9 kHz)
interval set at 10 kHz)
531-1,710 kHz (with the
interval set at 9 kHz)
Antenna (aerial)
AM loop antenna (aerial)
Intermediate frequency
450 kHz
2
HCD-FX900KW
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
0
OR DOTTED LINE
WITH MARK
0
ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
other than those specified herein may result in hazardous radiation
exposure.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
°C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 °C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
exceeding the limit for Class 1.
This appliance is classified as
a CLASS 1 LASER product.
This marking is located on the
rear of the unit.
a CLASS 1 LASER product.
This marking is located on the
rear of the unit.
MODEL IDENTIFICATION
– Rear Panel –
– Rear Panel –
Model
Part No.
SP, KR, TW models
2-669-714-0
[]
E32, AR, AUS models
2-669-714-2
[]
• Abbreviation
AR
: Argentine model
AUS
: Australian model
E32
: 110-240V AC area in E model
KR
: Korean model
SP
: Singapore model
TW
: Taiwan model
General
Power requirements
Latin American models:
Latin American models:
110 - 240 V AC, 50/60 Hz
Other models:
220 - 240 V AC, 50/60 Hz
Power consumption
On: 170 W
Standby: 0.3 W (at the
Power Saving Mode)
Standby: 0.3 W (at the
Power Saving Mode)
Dimensions (approx.)
445
× 71 × 400 mm
(w/h/d) incl. projecting
parts
parts
Mass (approx.)
6.0 kg
Design and specifications are subject to change
without notice.
without notice.
Video section
Outputs
VIDEO: 1 Vp-p 75 ohms
S VIDEO:
Y: 1 Vp-p 75 ohms
C: 0.286 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
S VIDEO:
Y: 1 Vp-p 75 ohms
C: 0.286 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
P
B
/C
B
, P
R
/C
R
: 0.7 Vp-p
75 ohms
HDMI OUT: Type A (19
pin)
pin)
Inputs
TV/VCR1: 1 Vp-p
75 ohms
TV/VCR2: 1 Vp-p
75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
75 ohms
TV/VCR2: 1 Vp-p
75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
P
B
/C
B
, P
R
/C
R
: 0.7 Vp-p
75 ohms
Parts No.
Ver. 1.1
3
HCD-FX900KW
TABLE OF CONTENTS
1.
SERVICING NOTE
...................................................
4
2.
GENERAL
................................................................... 12
3.
DISASSEMBLY
3-1.
Disassembly Flow ........................................................... 15
3-2.
Top Panel, Side Panel ...................................................... 16
3-3.
JACK Board, Front Panel Section ................................... 17
3-4.
KEY Board, FL Board ..................................................... 18
3-5.
Button (Disc/Play/Power) ................................................ 19
3-6.
I/O Board, D.C. Fan ........................................................ 19
3-7.
DIAT TX XM Board ....................................................... 20
3-8.
DMB12 Board ................................................................. 20
3-9.
MAIN Board .................................................................... 21
3-10. SP Board .......................................................................... 22
3-11. POWER Board ................................................................ 22
3-12. DVD Mechanism Deck (CDM69EH-DVBU101) ........... 23
3-13. Base Unit (DVBU101) .................................................... 23
3-14. Optical Pick-up (KHM-310CAB) ................................... 24
3-15. SW Board, Bracket (Top) Assy ....................................... 24
3-16. RELAY Board ................................................................. 25
3-17. Motor (Stocker) Assy (Stocker)(M761) .......................... 25
3-18. Motor (Roller) Assy (Roller)(M781) ............................... 26
3-19. Motor (Mode) Assy (Mode)(M771) ................................ 26
3-20. Rubber Roller (Slider) Assy ............................................ 27
3-21. Timing Belt (Front/Rear) ................................................. 27
3-22. Cam (Gear) ...................................................................... 28
3-23. SENSOR Board ............................................................... 28
3-11. POWER Board ................................................................ 22
3-12. DVD Mechanism Deck (CDM69EH-DVBU101) ........... 23
3-13. Base Unit (DVBU101) .................................................... 23
3-14. Optical Pick-up (KHM-310CAB) ................................... 24
3-15. SW Board, Bracket (Top) Assy ....................................... 24
3-16. RELAY Board ................................................................. 25
3-17. Motor (Stocker) Assy (Stocker)(M761) .......................... 25
3-18. Motor (Roller) Assy (Roller)(M781) ............................... 26
3-19. Motor (Mode) Assy (Mode)(M771) ................................ 26
3-20. Rubber Roller (Slider) Assy ............................................ 27
3-21. Timing Belt (Front/Rear) ................................................. 27
3-22. Cam (Gear) ...................................................................... 28
3-23. SENSOR Board ............................................................... 28
4.
ASSEMBLY
4-1.
How To Install The Cam (Eject Lock) ............................ 29
4-2.
How To Install The Cam (Gear) ...................................... 29
4-3.
How To Install The Gear (Mode C) ................................. 30
4-4.
How To Install The Gear (Mode Cam) ............................ 30
4-5.
How To Install The Rotary Encorder (S702),
Gear (Stocker Communication) ....................................... 31
Gear (Stocker Communication) ....................................... 31
4-6.
How To Install The Stocker Assy .................................... 31
5.
TEST MODE
............................................................... 32
6.
ELECTRICAL ADJUSTMENT
............................. 36
7.
DIAGRAMS
7-1.
Block Diagram – RF Section – ....................................... 38
7-2.
Block Diagram – VIDEO Section – ............................... 39
7-3.
Block Diagram – AMP Section – ................................... 40
7-4.
Block Diagram – AUDIO Section – ............................... 41
7-5.
Block Diagram – POWER Section – .............................. 42
7-6.
Block Diagram – DIAT Section – .................................. 43
7-7.
Printed Wiring Boards – CHANGER Section – .............. 44
7-8.
Schematic Diagram – CHANGER Section –
............. 45
7-9.
Printed Wiring Board – DMB12 Section (Side A) – ...... 46
7-10. Printed Wiring Board – DMB12 Section (Side B) – ...... 47
7-11. Schematic Diagram – DMB12 Section (1/7) – .............. 48
7-12. Schematic Diagram – DMB12 Section (2/7) – .............. 49
7-13. Schematic Diagram – DMB12 Section (3/7) – .............. 50
7-14. Schematic Diagram – DMB12 Section (4/7) – .............. 51
7-15. Schematic Diagram – DMB12 Section (5/7) – .............. 52
7-16. Schematic Diagram – DMB12 Section (6/7) – .............. 53
7-17. Schematic Diagram – DMB12 Section (7/7) – .............. 54
7-18. Printed Wiring Board – MAIN Section (Side A) – ........ 55
7-19. Printed Wiring Board – MAIN Section (Side B) – ........ 56
7-20. Schematic Diagram – MAIN Section (1/8) – ................. 57
7-21. Schematic Diagram – MAIN Section (2/8) – ................. 58
7-22. Schematic Diagram – MAIN Section (3/8) – ................. 59
7-23. Schematic Diagram – MAIN Section (4/8) – ................. 60
7-24. Schematic Diagram – MAIN Section (5/8) – ................. 61
7-25. Schematic Diagram – MAIN Section (6/8) – ................. 62
7-26. Schematic Diagram – MAIN Section (7/8) – ................. 63
7-27. Schematic Diagram – MAIN Section (8/8) – ................. 64
7-28. Printed Wiring Boards – FL/KEY Section – ................... 65
7-29. Schematic Diagram – FL/KEY Section – ...................... 66
7-30. Printed Wiring Boards – JACK/SP Section – .................. 67
7-31. Schematic Diagram – JACK/SP Section – ..................... 68
7-32. Printed Wiring Board – I/O Section (Side A) – ............... 69
7-33. Printed Wiring Board – I/O Section (Side B) – ............... 70
7-34. Schematic Diagram – I/O Section – ............................... 71
7-35. Printed Wiring Board – POWER Section – .................... 72
7-36. Schematic Diagram – POWER Section – ...................... 73
7-37. Printed Wiring Board – DIAT TX XM Section – ........... 74
7-38. Schematic Diagram – DIAT TX XM Section – ............. 75
7-11. Schematic Diagram – DMB12 Section (1/7) – .............. 48
7-12. Schematic Diagram – DMB12 Section (2/7) – .............. 49
7-13. Schematic Diagram – DMB12 Section (3/7) – .............. 50
7-14. Schematic Diagram – DMB12 Section (4/7) – .............. 51
7-15. Schematic Diagram – DMB12 Section (5/7) – .............. 52
7-16. Schematic Diagram – DMB12 Section (6/7) – .............. 53
7-17. Schematic Diagram – DMB12 Section (7/7) – .............. 54
7-18. Printed Wiring Board – MAIN Section (Side A) – ........ 55
7-19. Printed Wiring Board – MAIN Section (Side B) – ........ 56
7-20. Schematic Diagram – MAIN Section (1/8) – ................. 57
7-21. Schematic Diagram – MAIN Section (2/8) – ................. 58
7-22. Schematic Diagram – MAIN Section (3/8) – ................. 59
7-23. Schematic Diagram – MAIN Section (4/8) – ................. 60
7-24. Schematic Diagram – MAIN Section (5/8) – ................. 61
7-25. Schematic Diagram – MAIN Section (6/8) – ................. 62
7-26. Schematic Diagram – MAIN Section (7/8) – ................. 63
7-27. Schematic Diagram – MAIN Section (8/8) – ................. 64
7-28. Printed Wiring Boards – FL/KEY Section – ................... 65
7-29. Schematic Diagram – FL/KEY Section – ...................... 66
7-30. Printed Wiring Boards – JACK/SP Section – .................. 67
7-31. Schematic Diagram – JACK/SP Section – ..................... 68
7-32. Printed Wiring Board – I/O Section (Side A) – ............... 69
7-33. Printed Wiring Board – I/O Section (Side B) – ............... 70
7-34. Schematic Diagram – I/O Section – ............................... 71
7-35. Printed Wiring Board – POWER Section – .................... 72
7-36. Schematic Diagram – POWER Section – ...................... 73
7-37. Printed Wiring Board – DIAT TX XM Section – ........... 74
7-38. Schematic Diagram – DIAT TX XM Section – ............. 75
8.
EXPLODED VIEWS
8-1.
Overall Assy .................................................................... 90
8-2.
Front Panel Assy .............................................................. 91
8-3.
Chassis Section-1 ............................................................ 92
8-4.
Chassis Section-2 ............................................................ 93
8-5.
DVD Mechanism Deck Section-1
(CDM69EH-DVBU101) ................................................. 94
(CDM69EH-DVBU101) ................................................. 94
8-6.
DVD Mechanism Deck Section-2
(CDM69EH-DVBU101) ................................................. 95
(CDM69EH-DVBU101) ................................................. 95
8-7.
DVD Mechanism Deck Section-3
(CDM69EH-DVBU101) ................................................. 96
(CDM69EH-DVBU101) ................................................. 96
8-8.
DVD Mechanism Deck Section-4
(CDM69EH-DVBU101) ................................................. 97
(CDM69EH-DVBU101) ................................................. 97
8-9.
DVD Mechanism Deck Section-5
(CDM69EH-DVBU101) ................................................. 98
(CDM69EH-DVBU101) ................................................. 98
8-10. DVD Mechanism Deck Section-6
(CDM69EH-DVBU101) ................................................. 99
8-11. Optical Pick-up Section (KHM-310CAB/C2RP) ........... 100
9.
ELECTRICAL PARTS LIST
................................. 101
4
HCD-FX900KW
SECTION 1
SERVICING NOTE
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
DISC SLOT LOCK
The disc slot lock function for the antitheft of an demonstration
disc in the store is equipped.
disc in the store is equipped.
Setting Procedure :
1. Press the ?/1 button to turn the set on.
2. Press the [FUNCTION] button to set DVD function.
3. Insert a disc.
4. Press the
2. Press the [FUNCTION] button to set DVD function.
3. Insert a disc.
4. Press the
x
stick and the
A
button simultaneously for five
seconds.
5. The message “LOCKED” is displayed and the slot is locked.
Releasing Procedure :
1. Press the
x
stick and the
A
button simultaneously for five
seconds again.
2. The message “UNLOCKED” is displayed and the slot is
unlocked.
Note:
When “LOCKED” is displayed, the slot lock is not released by
turning power on/off with the ?/1 button.
turning power on/off with the ?/1 button.
Note on DMB12 board replacement
New part of EEP ROM (IC103, IC706) on the DMB12 board cannot
be used. Therefore, if the mounted DMB12 board (A-1166-958-A,
etc.) is replaced, exchange new EEP ROM (IC103, IC706) with
that used before the replacement.
be used. Therefore, if the mounted DMB12 board (A-1166-958-A,
etc.) is replaced, exchange new EEP ROM (IC103, IC706) with
that used before the replacement.
When the self-diagnosis function is activated to
prevent the system from malfunctioning, a 5-
character service number (e.g., C 13 50) with a
combination of a letter and 4 digits appears on
the screen and the front panel display. In this
case, check the following table.
prevent the system from malfunctioning, a 5-
character service number (e.g., C 13 50) with a
combination of a letter and 4 digits appears on
the screen and the front panel display. In this
case, check the following table.
When displaying the version
number on the screen
number on the screen
When you turn on the system, the version
number [VER.X.XX] (X is a number) may
appear on the screen. Although this is not a
malfunction and for Sony service use only,
normal system operation will not be possible.
Turn off the system, and then turn on the system
again to operate.
number [VER.X.XX] (X is a number) may
appear on the screen. Although this is not a
malfunction and for Sony service use only,
normal system operation will not be possible.
Turn off the system, and then turn on the system
again to operate.
Self-diagnosis Function
(When letters/numbers appear in the
display)
display)
First 3
characters of
the service
number
characters of
the service
number
Cause and/or corrective action
C 13
The disc is dirty.
,Clean the disc with a soft cloth
C 31
The disc is not inserted correctly.
,Restart the system, then re-insert
the disc correctly.
E XX
(xx is a number)
To prevent a malfunction, the
system has performed the self-
diagnosis function.
system has performed the self-
diagnosis function.
,Contact your nearest Sony
dealer or local authorized Sony
service facility and give the 5-
character service number.
service facility and give the 5-
character service number.
Example: E 61 10
C:13:50
VER.X.XX
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.