Sony HCD-FX300I Service Manual ▷ View online
SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
HCD-FX300i
SPECIFICATIONS
COMPACT DISC RECEIVER
9-889-797-04
2013B33-1
©
2013.02
US Model
Canadian Model
AEP Model
UK Model
E Model
Australian Model
Ver. 1.3 2013.02
• HCD-FX300i (US, CND, UK, SP, TW, KR, TH,
AUS) is the amplifi er, CD player, tuner and
iPod section in CMT-FX300i (US, CND, UK,
SP, TW, KR, TH, AUS).
iPod section in CMT-FX300i (US, CND, UK,
SP, TW, KR, TH, AUS).
• HCD-FX300i (AEP, E2, E51, MX) is the ampli-
fi er, CD player, tuner, USB and iPod section in
CMT-FX300i (AEP, E2, E51, MX).
CMT-FX300i (AEP, E2, E51, MX).
Model Name Using Similar Mechanism
NEW
Base Unit Name (US, CND, UK, SP, TW, KR, TH, AUS)
BU-D1BD73
Base Unit Name (AEP, E2, E51, MX)
BU-D1BD73U
Optical Pick-up Block Name
DA11MMVGP
Amplifier section
European model:
DIN power output (rated): 4 watts + 4 watts (4 ohms at 1 kHz, DIN)
Continuous RMS power output (reference): 5 watts + 5 watts (4 ohms at
1 kHz, 10% THD)
Music power output (reference): 9 watts + 9 watts
Continuous RMS power output (reference): 5 watts + 5 watts (4 ohms at
1 kHz, 10% THD)
Music power output (reference): 9 watts + 9 watts
Other models:
DIN power output (rated): 4 watts + 4 watts (4 ohms at 1 kHz, DIN)
Continuous RMS power output (reference): 5 watts + 5 watts (4 ohms at
1 kHz, 10% THD)
Continuous RMS power output (reference): 5 watts + 5 watts (4 ohms at
1 kHz, 10% THD)
Input
AUDIO IN (stereo mini jack): Sensitivity 550 mV, impedance 50 kilohms
Outputs
PHONES (stereo mini jack): Accepts headphones with an impedance of
8 ohms or more
SPEAKERS: Accepts impedance of 4 ohms
8 ohms or more
SPEAKERS: Accepts impedance of 4 ohms
CD player section
System: Compact disc and digital audio system
Laser Diode Properties
Laser Diode Properties
Emission Duration: Continuous
Laser Output*: Less than 44.6μW
*
Laser Output*: Less than 44.6μW
*
objective lens surface on the Optical Pick-up Block with 7mm aperture.
Frequency response: 20 Hz – 20 kHz
Signal-to-noise ratio: More than 90 dB
Dynamic range: More than 90 dB
Signal-to-noise ratio: More than 90 dB
Dynamic range: More than 90 dB
Tuner section
FM stereo, FM/AM superheterodyne tuner
AM tuner section:
Tuning range
European model:
531 kHz – 1,602 kHz (9 kHz step)
European model:
531 kHz – 1,602 kHz (9 kHz step)
Antenna: AM loop antenna
Intermediate frequency: 53 kHz
Intermediate frequency: 53 kHz
This output is the value measurement at a distance of 200mm from the
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
With 4 ohm loads, both channels driven, from 120 – 15,000 Hz; rated 5watts
per channel minimum RMS power, with no more than 10% total harmonic
distortion from 250 milliwatts to rated output.
distortion from 250 milliwatts to rated output.
(The United States model only)
FM tuner section:
Tuning range:
North American model: 87.5 MHz – 108.0 MHz (100 kHz step)
Other models: 87.5 MHz – 108.0 MHz (50 kHz step)
Antenna: FM lead antenna
Intermediate frequency: 225 kHz
North American model: 87.5 MHz – 108.0 MHz (100 kHz step)
Other models: 87.5 MHz – 108.0 MHz (50 kHz step)
Antenna: FM lead antenna
Intermediate frequency: 225 kHz
North American, E2, E51 and MX models:
530 kHz – 1,710 kHz (10 kHz step)
531 kHz – 1,710 kHz (9 kHz step)
Australian model:
531 kHz – 1,710 kHz (9 kHz step)
530 kHz – 1,710 kHz (10 kHz step)
SP, TW, KR, TW and TH models:
531 kHz – 1,602 kHz (9 kHz step)
530 kHz – 1,610 kHz (10 kHz step)
530 kHz – 1,710 kHz (10 kHz step)
531 kHz – 1,710 kHz (9 kHz step)
Australian model:
531 kHz – 1,710 kHz (9 kHz step)
530 kHz – 1,710 kHz (10 kHz step)
SP, TW, KR, TW and TH models:
531 kHz – 1,602 kHz (9 kHz step)
530 kHz – 1,610 kHz (10 kHz step)
iPod section
Compatible iPod models:
iPod nano
5th generation
(video camera)
iPod touch
2nd generation/
iPod touch
Late 2009
iPod classic
120 GB
160 GB (2009)
iPod nano
4th generation
(video)
iPod classic
160 GB (2007)
iPod touch
1st generation
iPod nano
3rd generation
(video)
iPod classic
80 GB
iPod nano
2nd generation
(aluminum)
iPod
5th generation
(video)
iPod nano
1st generation
iPod
4th generation
(color display)
(color display)
iPod
4th generation
iPod mini
• Abbreviation
AUS :
AUS :
Australian
model
CND : Canadian model
E2
E2
: 120V AC area in E model
– Continued on next page –
E51
: Chilean and Peruvian models
KR
: Korean model
MX
: Mexican model
SP
: Singapore model
TH :
Thai
model
TW :
Taiwan
model
iPod is a trademark of Apple Inc., registered in the U.S.
and other countries.
MPEG Layer-3 audio coding technology and patents
and other countries.
MPEG Layer-3 audio coding technology and patents
All other trademarks and registered trademarks are of
their respective holders. In this manual,
their respective holders. In this manual,
TM
and
®
marks
HCD-FX300i
2
NOTES ON CHIP COMPONENT REPLACEMENT
•
•
Never reuse a disconnected chip component.
•
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
aged by heat.
FLEXIBLE CIRCUIT BOARD REPAIRING
•
•
Keep the temperature of soldering iron around 270 °C during
repairing.
repairing.
•
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
circuit board (within 3 times).
•
Be careful not to apply force on the conductor when soldering
or unsoldering.
or unsoldering.
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
1.5 k
Ω
0.15
μF
AC
voltmeter
(0.75 V)
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Parts on Set
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK
0 OR DOTTED LINE
WITH MARK
0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE
0 SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
This appliance is classifi ed as
a CLASS 1 LASER product.
This marking is located on the
rear exterior.
a CLASS 1 LASER product.
This marking is located on the
rear exterior.
• Abbreviation
AUS :
AUS :
Australian
model
CND : Canadian model
E2
E2
: 120V AC area in E model
E51
: Chilean and Peruvian models
KR
: Korean model
MX
: Mexican model
SP
: Singapore model
TH :
Thai
model
TW :
Taiwan
model
s
Standby power consumption: 0.5 W
wiring boards.
s
Halogenated flame retardants are not used in the certain printed
USB section (AEP, E2, E51 and MX models only)
Supported bit rate:
MP3 (MPEG 1 Audio Layer-3): 32 kbps – 320 kbps, VBR
Sampling frequencies:
MP3 (MPEG 1 Audio Layer-3): 32/44.1/48 kHz
(USB) port: Type A, maximum current 500 mA
Design and specifications are subject to change without notice.
General
Power requirements:
European model: AC 230 V, 50/60 Hz
Latin American models (except for Mexican model):
AC 110 V – 120 V or 220 V – 240 V, 50/60 Hz, adjustable with voltage
selector
Mexican model: AC 120 V, 60 Hz
Latin American models (except for Mexican model):
AC 110 V – 120 V or 220 V – 240 V, 50/60 Hz, adjustable with voltage
selector
Mexican model: AC 120 V, 60 Hz
25 watts (US, CND, SP, KR, TW, TH, AUS)
Dimensions (W/H/D) (excl. speakers):
Approx. 158 mm × 240 mm × 251.5 mm
Mass (excl. speakers): Approx. 2.2 kg
Power consumption: 28 watts (AEP, UK, E2, E51, MX)
North American model: AC 120 V, 60 Hz
Australian model: AC 230 V – 240 V, 50/60 Hz
Korean model: AC 220 V, 60 Hz
Australian model: AC 230 V – 240 V, 50/60 Hz
Korean model: AC 220 V, 60 Hz
Taiwan model: AC 120 V, 50/60 Hz
Other models: AC 220 V – 240 V, 50/60 Hz
Other models: AC 220 V – 240 V, 50/60 Hz
Thai model: AC 220 V, 60 Hz
Ver. 1.2
HCD-FX300i
3
1.
SERVICING NOTES
............................................. 4
2. DISASSEMBLY
2-1. Disassembly
Flow
........................................................... 6
2-2. Panel (Rear) Block .......................................................... 6
2-3. Top Panel Block ............................................................. 7
2-4. Front Panel Block ........................................................... 7
2-5. Knob
2-3. Top Panel Block ............................................................. 7
2-4. Front Panel Block ........................................................... 7
2-5. Knob
(VOL)
.................................................................... 8
2-6. MAIN
Board
................................................................... 8
2-7. Base
Unit
......................................................................... 9
2-8. Optical Pick-up Block (DA11MMVGP) ........................ 9
3.
TEST MODE
............................................................ 10
4.
ELECTRICAL CHECK
......................................... 11
5. DIAGRAMS
5-1. Block Diagram - CD, TUNER, USB Section - ............... 13
5-2. Block
5-2. Block
Diagram
- OUTPUT, PANEL, POWER SUPPLY Section - ......... 14
5-3. Printed Wiring Board - BD73/BD73U Board - ............. 16
5-4. Schematic Diagram - BD73/BD73U Board - ................ 17
5-5. Printed
5-4. Schematic Diagram - BD73/BD73U Board - ................ 17
5-5. Printed
Wiring
Board
- USB Board (AEP, E2, E51, MX) - ............................... 18
5-6. Schematic
Diagram
- USB Board (AEP, E2, E51, MX) - ............................... 19
5-7. Schematic Diagram - MAIN Section (1/2) - ................... 20
TABLE OF CONTENTS
5-8. Schematic Diagram - MAIN Section (2/2) - ................... 21
5-9. Printed Wiring Boards - MAIN Section - ....................... 22
5-10. Printed Wiring Board - IP Board - .................................. 23
5-11. Schematic Diagram - IP Board - ..................................... 23
5-12. Schematic Diagram - PANEL Board (1/2) - ................... 24
5-13. Schematic Diagram - PANEL Board (2/2) - ................... 25
5-14. Printed Wiring Board - PANEL Board - ........................ 26
5-15. Printed Wiring Board - PT Board (Except E2, E51) - ... 27
5-16. Schematic Diagram - PT Board (Except E2, E51) - ....... 27
5-17. Printed Wiring Board - PT-SW Board (E2, E51) - ........ 28
5-18. Schematic Diagram - PT-SW Board (E2, E51) - ............ 28
5-9. Printed Wiring Boards - MAIN Section - ....................... 22
5-10. Printed Wiring Board - IP Board - .................................. 23
5-11. Schematic Diagram - IP Board - ..................................... 23
5-12. Schematic Diagram - PANEL Board (1/2) - ................... 24
5-13. Schematic Diagram - PANEL Board (2/2) - ................... 25
5-14. Printed Wiring Board - PANEL Board - ........................ 26
5-15. Printed Wiring Board - PT Board (Except E2, E51) - ... 27
5-16. Schematic Diagram - PT Board (Except E2, E51) - ....... 27
5-17. Printed Wiring Board - PT-SW Board (E2, E51) - ........ 28
5-18. Schematic Diagram - PT-SW Board (E2, E51) - ............ 28
6.
EXPLODED VIEWS
6-1. Overall
Section
............................................................... 36
6-2. Top Panel Section ........................................................... 37
6-3. Front Panel Section ......................................................... 38
6-4. Chassis
6-3. Front Panel Section ......................................................... 38
6-4. Chassis
Section
............................................................... 39
7.
ELECTRICAL PARTS LIST
.............................. 40
Accessories are given in the last of the electrical parts list.
Ver. 1.1
• Abbreviation
E2
E2
: 120V AC area in E model
E51
: Chilean and Peruvian models
MX
: Mexican model
HCD-FX300i
4
SECTION 1
SERVICING NOTES
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong
viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
NOTE OF REPLACING THE IC101 ON THE USB
BOARD (AEP, 120V AC area in E, Mexican, Chilean and
Peruvian models only)
IC101 on the USB board cannot exchange with single.
When this part on the USB board is damaged, exchange the entire
mounted board.
BOARD (AEP, 120V AC area in E, Mexican, Chilean and
Peruvian models only)
IC101 on the USB board cannot exchange with single.
When this part on the USB board is damaged, exchange the entire
mounted board.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
static break-down because of the potential difference generated by
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
MODEL IDENTIFICATION
- Back Panel -
- Back Panel -
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
During normal operation of the equipment, emission of the laser
diode is prohibited unless the upper lid is closed while turning on
the SW880. (push switch type)
The following checking method for the laser diode is operable.
CHECK
During normal operation of the equipment, emission of the laser
diode is prohibited unless the upper lid is closed while turning on
the SW880. (push switch type)
The following checking method for the laser diode is operable.
• Method
Emission of the laser diode is visually checked.
1. Open the upper lid.
2. Push the SW880 as shown in Fig.1.
Emission of the laser diode is visually checked.
1. Open the upper lid.
2. Push the SW880 as shown in Fig.1.
Note: Do not push the detection lever strongly, or it may be bent or
damaged.
3. Check the object lens for confi rming normal emission of the
laser diode. If not emitting, there is a trouble in the automatic
power control circuit or the optical pick-up.
power control circuit or the optical pick-up.
In this operation, the object lens will move up and down 2
times along with inward motion for the focus search.
SW880
Fig. 1. Method to push the SW880
Model
Part No.
AEP model
4-178-680-0
[]
Mexican model
4-178-681-0
[]
120V AC area in E, Chilean
and Peruvian models
and Peruvian models
4-178-682-0
[]
Thai model
4-178-683-0
[]
US model
4-178-684-0
[]
Canadian model
4-178-685-0
[]
Singapore model
4-178-686-0
[]
Australian model
4-178-687-0
[]
Taiwan model
4-178-688-0
[]
Korean model
4-178-689-0
[]
UK model
4-178-690-0
[]
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
Part No.
Ver. 1.2