Sony HCD-FL7D Service Manual ▷ View online
5
HCD-FL7D
TABLE OF CONTENTS
1.
SERVICING NOTES
................................................
7
2.
GENERAL
Location of Controls .......................................................
9
Setting the Clock ............................................................. 10
3.
DISASSEMBLY
3-1. Disassembly Flow ........................................................... 11
3-2. Top Panel Assy ................................................................ 12
3-3. Back Cover ...................................................................... 12
3-4. Side Panel (A)/(B) ........................................................... 13
3-5. Case ................................................................................. 13
3-6. Front Panel Assy ............................................................. 14
3-7. GC Board ......................................................................... 14
3-8. Tape Mechanism Assy .................................................... 15
3-9. Belt .................................................................................. 15
3-10. SW Board, HEAD (A) Board, HEAD (B) Board .......... 16
3-11. DVD Mechanism Block .................................................. 16
3-12. DSP Board ....................................................................... 17
3-13. DVD Mechanism Deck (CDM53N-DVBU14) .............. 17
3-14. Fitting Base (Guide) Assy, Bracket (Chassis),
3-2. Top Panel Assy ................................................................ 12
3-3. Back Cover ...................................................................... 12
3-4. Side Panel (A)/(B) ........................................................... 13
3-5. Case ................................................................................. 13
3-6. Front Panel Assy ............................................................. 14
3-7. GC Board ......................................................................... 14
3-8. Tape Mechanism Assy .................................................... 15
3-9. Belt .................................................................................. 15
3-10. SW Board, HEAD (A) Board, HEAD (B) Board .......... 16
3-11. DVD Mechanism Block .................................................. 16
3-12. DSP Board ....................................................................... 17
3-13. DVD Mechanism Deck (CDM53N-DVBU14) .............. 17
3-14. Fitting Base (Guide) Assy, Bracket (Chassis),
Magnet Assy .................................................................... 18
3-15. Base Unit (DVBU14) ...................................................... 18
3-16. Tray (Sub) ........................................................................ 19
3-17. Chassis (Mold B) Section, Stocker Section,
3-16. Tray (Sub) ........................................................................ 19
3-17. Chassis (Mold B) Section, Stocker Section,
Slider (Selection) ............................................................ 19
3-18. VIDEO Board .................................................................. 20
3-19. SUB TRANS Board ........................................................ 20
3-20. Back Cover Section ......................................................... 21
3-21. TRANS Board ................................................................. 21
3-22. SP RELAY Board ............................................................ 22
3-19. SUB TRANS Board ........................................................ 20
3-20. Back Cover Section ......................................................... 21
3-21. TRANS Board ................................................................. 21
3-22. SP RELAY Board ............................................................ 22
4.
ASSEMBLY
4-1. Assembly Flow ................................................................ 23
4-2. Gears Installation ............................................................ 23
4-3. Slider (Selection) Installation ......................................... 24
4-4. Stocker Section Installation ............................................ 24
4-5. Chassis (Mold B) Section Installation ............................ 25
4-2. Gears Installation ............................................................ 23
4-3. Slider (Selection) Installation ......................................... 24
4-4. Stocker Section Installation ............................................ 24
4-5. Chassis (Mold B) Section Installation ............................ 25
5.
TEST MODE
.............................................................. 26
6.
MECHANICAL ADJUSTMENTS
....................... 35
7.
ELECTRICAL ADJUSTMENTS
......................... 35
Deck Section ................................................................... 35
8.
DIAGRAMS
8-1. Block Diagram – RF SERVO Section – ........................ 38
8-2. Block Diagram – TUNER/TAPE DECK Section – ...... 39
8-3. Block Diagram – AUDIO DSP Section (1/2) – ............. 40
8-4. Block Diagram – AUDIO DSP Section (2/2) – ............. 41
8-5. Block Diagram – POWER AMP Section – ................... 42
8-6. Block Diagram – VIDEO Section – .............................. 43
8-7. Block Diagram
8-2. Block Diagram – TUNER/TAPE DECK Section – ...... 39
8-3. Block Diagram – AUDIO DSP Section (1/2) – ............. 40
8-4. Block Diagram – AUDIO DSP Section (2/2) – ............. 41
8-5. Block Diagram – POWER AMP Section – ................... 42
8-6. Block Diagram – VIDEO Section – .............................. 43
8-7. Block Diagram
– DISPLAY/POWER SUPPLY Section – ...................... 44
8-8. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 45
8-9. Printed Wiring Board – RF Board – .............................. 46
8-10. Schematic Diagram – RF Board – ................................. 47
8-11. Printed Wiring Board
8-10. Schematic Diagram – RF Board – ................................. 47
8-11. Printed Wiring Board
– MB Board (Component Side) – ................................... 48
8-12. Printed Wiring Board
– MB Board (Conductor Side) – ..................................... 49
8-13. Schematic Diagram – MB Board (1/7) – ....................... 50
8-14. Schematic Diagram – MB Board (2/7) – ....................... 51
8-15. Schematic Diagram – MB Board (3/7) – ....................... 52
8-16. Schematic Diagram – MB Board (4/7) – ....................... 53
8-17. Schematic Diagram – MB Board (5/7) – ....................... 54
8-18. Schematic Diagram – MB Board (6/7) – ....................... 55
8-19. Schematic Diagram – MB Board (7/7) – ....................... 56
8-20. Printed Wiring Boards – CHANGER Section – ............ 58
8-21. Schematic Diagram – CHANGER Section – ................ 59
8-22. Printed Wiring Boards – CD DOOR Section – ............. 60
8-23. Schematic Diagram – CD DOOR Section – ................. 61
8-24. Printed Wiring Board – SW Board – ............................. 62
8-25. Schematic Diagram – SW Board – ................................ 63
8-26. Printed Wiring Boards – TC DOOR Section – ............. 64
8-27. Schematic Diagram – TC DOOR Section – .................. 65
8-28. Printed Wiring Board – MC Board – ............................. 66
8-29. Schematic Diagram – MC Board – ............................... 67
8-30. Printed Wiring Board
8-15. Schematic Diagram – MB Board (3/7) – ....................... 52
8-16. Schematic Diagram – MB Board (4/7) – ....................... 53
8-17. Schematic Diagram – MB Board (5/7) – ....................... 54
8-18. Schematic Diagram – MB Board (6/7) – ....................... 55
8-19. Schematic Diagram – MB Board (7/7) – ....................... 56
8-20. Printed Wiring Boards – CHANGER Section – ............ 58
8-21. Schematic Diagram – CHANGER Section – ................ 59
8-22. Printed Wiring Boards – CD DOOR Section – ............. 60
8-23. Schematic Diagram – CD DOOR Section – ................. 61
8-24. Printed Wiring Board – SW Board – ............................. 62
8-25. Schematic Diagram – SW Board – ................................ 63
8-26. Printed Wiring Boards – TC DOOR Section – ............. 64
8-27. Schematic Diagram – TC DOOR Section – .................. 65
8-28. Printed Wiring Board – MC Board – ............................. 66
8-29. Schematic Diagram – MC Board – ............................... 67
8-30. Printed Wiring Board
– DSP Board (Component Side) – .................................. 68
8-31. Printed Wiring Board
– DSP Board (Conductor Side) – ................................... 69
8-32. Schematic Diagram – DSP Board (1/3) – ..................... 70
8-33. Schematic Diagram – DSP Board (2/3) – ..................... 71
8-34. Schematic Diagram – DSP Board (3/3) – ..................... 72
8-35. Schematic Diagram – CENTER SW AMP Board – ..... 73
8-36. Printed Wiring Board
8-33. Schematic Diagram – DSP Board (2/3) – ..................... 71
8-34. Schematic Diagram – DSP Board (3/3) – ..................... 72
8-35. Schematic Diagram – CENTER SW AMP Board – ..... 73
8-36. Printed Wiring Board
– CENTER SW AMP Board –
(US, CND, AEP, UK Models) ........................................ 74
(US, CND, AEP, UK Models) ........................................ 74
8-37. Printed Wiring Board
– CENTER SW AMP Board –
(EA, MX, SP, KR Models) ............................................. 75
(EA, MX, SP, KR Models) ............................................. 75
8-38. Printed Wiring Board
– FRONT REAR AMP Board – ...................................... 76
8-39. Schematic Diagram
– FRONT REAR AMP Board – ...................................... 77
8-40. Printed Wiring Boards – SPEAKER Section – ............. 78
8-41. Schematic Diagram – REGULATOR Board – .............. 79
8-42. Schematic Diagram – SPEAKER Section (1/2) – ......... 80
8-43. Schematic Diagram – SPEAKER Section (2/2) – ......... 81
8-44. Printed Wiring Board – GC Board – ............................. 82
8-45. Schematic Diagram – GC Board – ................................ 83
8-46. Printed Wiring Boards – PANEL Section – .................. 84
8-47. Schematic Diagram – PANEL Section – ....................... 85
8-48. Printed Wiring Board – MIC Board –
8-41. Schematic Diagram – REGULATOR Board – .............. 79
8-42. Schematic Diagram – SPEAKER Section (1/2) – ......... 80
8-43. Schematic Diagram – SPEAKER Section (2/2) – ......... 81
8-44. Printed Wiring Board – GC Board – ............................. 82
8-45. Schematic Diagram – GC Board – ................................ 83
8-46. Printed Wiring Boards – PANEL Section – .................. 84
8-47. Schematic Diagram – PANEL Section – ....................... 85
8-48. Printed Wiring Board – MIC Board –
(EA, MX, SP, KR models) .............................................. 86
8-49. Schematic Diagram – MIC Board –
(EA, MX, SP, KR models) .............................................. 87
8-50. Printed Wiring Board – VIDEO Board – ....................... 88
8-51. Schematic Diagram – VIDEO Board – ......................... 89
8-52. Printed Wiring Board – SUB TRANS Board –
8-51. Schematic Diagram – VIDEO Board – ......................... 89
8-52. Printed Wiring Board – SUB TRANS Board –
(US, CND, AEP, UK Models) ........................................ 90
8-53. Printed Wiring Board – SUB TRANS Board –
(EA, MX, SP, KR Models) ............................................. 91
8-54. Schematic Diagram – SUB TRANS Board – ................ 92
8-55. Printed Wiring Board – TRANS Board – ...................... 94
8-56. Schematic Diagram – TRANS Board – ......................... 95
8-57. IC Pin Function Description .......................................... 104
8-55. Printed Wiring Board – TRANS Board – ...................... 94
8-56. Schematic Diagram – TRANS Board – ......................... 95
8-57. IC Pin Function Description .......................................... 104
9.
EXPLODED VIEWS
9-1. Case Section ................................................................... 124
9-2. Front Panel Section-1 ..................................................... 125
9-3. Front Panel Section-2 ..................................................... 126
9-4. Front Panel Section-3 ..................................................... 127
9-5. Front Panel Section-4 ..................................................... 128
9-6. Chassis Section-1 ........................................................... 129
9-7. Chassis Section-2 ........................................................... 130
9-2. Front Panel Section-1 ..................................................... 125
9-3. Front Panel Section-2 ..................................................... 126
9-4. Front Panel Section-3 ..................................................... 127
9-5. Front Panel Section-4 ..................................................... 128
9-6. Chassis Section-1 ........................................................... 129
9-7. Chassis Section-2 ........................................................... 130
6
HCD-FL7D
9-8. Chassis Section-3 ........................................................... 131
9-9. Chassis Section-4 ........................................................... 132
9-10. DVD Mechanism Deck Section-1
9-9. Chassis Section-4 ........................................................... 132
9-10. DVD Mechanism Deck Section-1
(CDM53N-DVBU14) ..................................................... 133
9-11. DVD Mechanism Deck Section-2
(CDM53N-DVBU14) ..................................................... 134
9-12. DVD Mechanism Deck Section-3
(CDM53N-DVBU14) ..................................................... 135
9-13. DVD Mechanism Deck Section-4
(CDM53N-DVBU14) ..................................................... 136
9-14. Base Unit Section (DVBU14) ........................................ 137
9-15. Tape Mechanism Deck Section
9-15. Tape Mechanism Deck Section
(TCM-230AWR41CS) ................................................... 138
10. ELECTRICAL PARTS LIST
.............................. 139
• Abbreviation
CND : Canadian
EA
EA
: Saudi Arabia
KR
: Korean
MX : Mexican
SP
SP
: Singapore
7
HCD-FL7D
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
static break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emis-
sion, observe from more than 30 cm away from the objective lens.
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emis-
sion, observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
CHECK
Carry out the “S curve check” in “CD section adjustment” and
check that the S curve waveforms is output three times.
check that the S curve waveforms is output three times.
SERVICE POSITION
In checking the DSP/MB/MC/VIDEO boards, prepare jig.
SECTION 1
SERVICING NOTES
• MODEL IDENTIFICATION
– Back Panel –
– Back Panel –
MODEL
PART No.
US model
4-240-060-0
[]
Canadian model
4-240-060-1
[]
AEP and UK models
4-240-060-2
[]
Saudi Arabia model
4-240-060-3
[]
Singapore model
4-240-060-4
[]
Mexican model
4-240-060-5
[]
Korean model
4-240-060-6
[]
PART No.
extension cable (J-2501-217-A)
to the MB board (CN501)
and RF board (CN002)
to the MB board (CN501)
and RF board (CN002)
extension cable (J-2501-198-A)
to the MB board (CN204)
and video board (CN701)
to the MB board (CN204)
and video board (CN701)
video board (CN701)
GC board
regulator board
SP relay board
DSP board
front rear AMP board
blue LED board
panel (L) board
panel (R) board
RF board (CN002)
mechanism deck
MB board (CN204)
SUB trans board
trans board
center SW AMP board
MB board (CN501)
Any board to put
MC board
8
HCD-FL7D
• TYPE A/B DISCRIMINATION
Specification of this set is changed in the midway of production.
Therefore, the set is classified into two types according to which
IC, IC204 or IC205, is mounted.
When replacing IC205 of type A, install IC204 instead of IC205.
Therefore, the set is classified into two types according to which
IC, IC204 or IC205, is mounted.
When replacing IC205 of type A, install IC204 instead of IC205.
– MB BOARD (Conductor Side) –
IC205 (48 pin) is mounted : TYPE A
IC204 (44 pin) is mounted : TYPE B
• RELEASING THE DISC TRAY LOCK
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
disc in the store is equipped.
Releasing Procedure :
Press two buttons of
Press two buttons of
Z
(DVD) and
[DVD TOP MENU]
simulta-
neously for five seconds. The message “UNLOCKED” is displayed
and the tray is unlocked.
and the tray is unlocked.
Note:
When “LOCKED” is displayed, the tray lock is not released by
turning power on/off with the
turning power on/off with the
[I/ ]
button.
1
Ver 1.5
NOTE OF REPLACING THE MB BOARD
When replacing the MB board, since the adjustment value is not
set up correctly, “Drive Auto Adjustment” can’t be performed.
In this case, initialize Memory in the following procedures.
set up correctly, “Drive Auto Adjustment” can’t be performed.
In this case, initialize Memory in the following procedures.
Procedure:
1. Set the test mode. (See page 28)
2. Press the
1. Set the test mode. (See page 28)
2. Press the
[2]
key of the remote commander, and set the “DRIVE
MANUAL OPERATION”. (See page 30)
3. Press the
[6]
key of the remote commander, and set the “2-6,
Memory Check”. (See page 32)
4. Press the
[CLEAR]
key of the remote commander, and initial-
ize Memory.
Click on the first or last page to see other HCD-FL7D service manuals if exist.