Sony HCD-EC719IP / HCD-EC919IP Service Manual ▷ View online
SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
HCD-EC719iP/EC919iP
SPECIFICATIONS
COMPACT DISC RECEIVER
9-893-801-02
2013K33-1
©
2013.11
US Model
Canadian Model
HCD-EC919iP
AEP Model
HCD-EC719iP
UK Model
HCD-EC719iP/EC919iP
Ver. 1.1 2013.11
• HCD-EC719iP is compact disc receiver in MHC-EC719iP.
• HCD-EC919iP is compact disc receiver in MHC-EC919iP.
• HCD-EC919iP is compact disc receiver in MHC-EC919iP.
Model Name Using Similar Mechanism
NEW
Mechanism Type
TDL-5
Photo: HCD-EC919iP
HCD-EC719iP/EC919iP
2
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
1.5 k
Ω
0.15
μF
AC
voltmeter
(0.75 V)
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Parts on Set
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
HCD-EC719iP/EC919iP
3
1.
SERVICING NOTES
.............................................
4
2. DISASSEMBLY
2-1. Disassembly
Flow
........................................................... 7
2-2. Side Cover, Top Cover Block ......................................... 8
2-3. Power Cord (AC1), Rear Panel Block ............................ 9
2-4. CD
2-3. Power Cord (AC1), Rear Panel Block ............................ 9
2-4. CD
Door
.......................................................................... 10
2-5. Front Panel Block ........................................................... 10
2-6. MAIN Board Block ........................................................ 11
2-7. MAIN
2-6. MAIN Board Block ........................................................ 11
2-7. MAIN
Board
................................................................... 11
2-8. POWER
Board
................................................................ 12
2-9. FRONT
Board
................................................................. 13
2-10. USB Board ...................................................................... 14
2-11. Loader with FFC (TDL-5) (CDM1) ............................... 14
2-11. Loader with FFC (TDL-5) (CDM1) ............................... 14
3.
TEST MODE
............................................................ 15
4.
ELECTRICAL CHECK
......................................... 15
5. DIAGRAMS
5-1. Block
Diagram
................................................................ 16
5-2. Printed Wiring Board - MAIN Board - ........................... 18
5-3. Schematic Diagram - MAIN Board (1/7) - ..................... 19
5-3. Schematic Diagram - MAIN Board (1/7) - ..................... 19
TABLE OF CONTENTS
5-4. Schematic Diagram - MAIN Board (2/7) - ..................... 20
5-5. Schematic Diagram - MAIN Board (3/7) - ..................... 21
5-6. Schematic Diagram - MAIN Board (4/7) - ..................... 22
5-7. Schematic Diagram - MAIN Board (5/7) - ..................... 23
5-8. Schematic Diagram - MAIN Board (6/7) - ..................... 24
5-9. Schematic Diagram - MAIN Board (7/7) - ..................... 25
5-10. Printed Wiring Board - FRONT Board - ......................... 26
5-11. Schematic Diagram - FRONT Board - ........................... 27
5-12. Printed Wiring Board - POWER Board - ........................ 28
5-13. Schematic Diagram - POWER Board - .......................... 29
5-14. Schematic Diagram
5-5. Schematic Diagram - MAIN Board (3/7) - ..................... 21
5-6. Schematic Diagram - MAIN Board (4/7) - ..................... 22
5-7. Schematic Diagram - MAIN Board (5/7) - ..................... 23
5-8. Schematic Diagram - MAIN Board (6/7) - ..................... 24
5-9. Schematic Diagram - MAIN Board (7/7) - ..................... 25
5-10. Printed Wiring Board - FRONT Board - ......................... 26
5-11. Schematic Diagram - FRONT Board - ........................... 27
5-12. Printed Wiring Board - POWER Board - ........................ 28
5-13. Schematic Diagram - POWER Board - .......................... 29
5-14. Schematic Diagram
- USB/TUNER/DOCKING Boards - .............................. 30
5-15. Printed Wiring Boards
- USB/TUNER/DOCKING Boards - .............................. 31
6.
EXPLODED VIEWS
6-1. Cover
Section
.................................................................. 32
6-2. Rear Panel Section .......................................................... 33
6-3. Front Panel Section ......................................................... 34
6-4. Main
6-3. Front Panel Section ......................................................... 34
6-4. Main
Section
................................................................... 35
7.
ELECTRICAL PARTS LIST
.............................. 36
HCD-EC719iP/EC919iP
4
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
static break-down because of the potential difference generated by
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong
viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
•
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
ABOUT PART REPAIR OF EACH BOARD
When boards installed by this unit are defective, replace the com-
plete board. However, AMP IC (U481, U482 and U483 (U483 is
EC919iP only)) on the MAIN board and fuse (F501) on the POW-
ER board are replaceable.
Printed wiring board and schematic diagram that have been de-
scribed on this service manual are for reference.
When boards installed by this unit are defective, replace the com-
plete board. However, AMP IC (U481, U482 and U483 (U483 is
EC919iP only)) on the MAIN board and fuse (F501) on the POW-
ER board are replaceable.
Printed wiring board and schematic diagram that have been de-
scribed on this service manual are for reference.
TEST DISCS
Use following TEST DISC (for CD) when this unit confi rms the
operation and checks it.
Use following TEST DISC (for CD) when this unit confi rms the
operation and checks it.
Part No.
Description
3-702-101-01 DISC
(YEDS-18),
TEST
4-225-203-01 DISC
(PATD-012),
TEST
RELEASING THE DISC TRAY LOCK
The disc tray lock function for the antitheft of sample disc in the
shop is equipped.
The disc tray lock function for the antitheft of sample disc in the
shop is equipped.
Releasing Procedure:
1. Press the [
1. Press the [
?/1
] button to turn the power on.
2. Press two buttons of the [x] and [Z] simultaneously for fi ve
seconds.
3. The message “UNLOCKED” is displayed on the fluorescent
indicator tube and the disc tray is unlocked.
Note: When “LOCKED” is displayed, the disc tray lock is not released by
turning power on/off with the [?/1] button.
CAPACITOR ELECTRICAL DISCHARGE PROCESSING
When checking the board, the electrical discharge is necessary for
the electric shock prevention.
Connect the resistor to both ends of respective capacitors.
When checking the board, the electrical discharge is necessary for
the electric shock prevention.
Connect the resistor to both ends of respective capacitors.
• POWER
Board
CE503,
CE504
– POWER Board (Conductor Side) –
800
:/2 W
(for CE503)
800
:/2 W
(for CE504)