Sony HCD-EC599 / MHC-EC599 Service Manual ▷ View online
SERVICE MANUAL
Sony Corporation
Published by Sony EMCS (Malaysia) PG Tec
HCD-EC599
SPECIFICATIONS
COMPACT DISC RECEIVER
9-890-594-02
2012J08-1
©
2012.10
E Model
Ver. 1.1 2012.10
• HCD-EC599 is the amplifi er, USB, CD player
and tuner section in MHC-EC599.
Model Name Using Similar Mechanism
HCD-EX600
Base Unit Name
BU-D1BD76
Optical Pick-up Block Name
DA11MMVGP
• MPEG Layer-3 audio coding technology and patents licensed from Fraunhofer IIS and Thomson.
• Windows Media is either a registered trademark or trademark of Microsoft Corporation in the
• Windows Media is either a registered trademark or trademark of Microsoft Corporation in the
United States and/or other countries.
• This product is protected by certain intellectual property rights of Microsoft Corporation. Use or
distribution of such technology outside of this product is prohibited without a license from Micro-
soft or an authorized Microsoft subsidiary.
soft or an authorized Microsoft subsidiary.
Amplifi er section
Argentina model
The following are measured at AC 220 V,
50/60 Hz
Power output (rated):
The following are measured at AC 220 V,
50/60 Hz
Power output (rated):
30 W + 30 W (at 6 ohms, 1 kHz,
1%
THD)
Other models
The following are measured at
Mexican model:
The following are measured at
Mexican model:
AC 127 V, 60 Hz
Other models:
AC 120 V, 220 V, 240 V, 50/60 Hz
Power output (rated):
30 W + 30 W (at 6 ohms, 1 kHz,
1%
THD)
RMS output power (reference):
60 W + 60 W (per channel at 6 ohms,
1
kHz)
Inputs
DVD/PC IN L/R
DVD/PC IN L/R
Voltage 1.5 V, impedance 47 kilohms
(USB) port: Type A
Outputs
PHONES (stereo mini jack)
PHONES (stereo mini jack)
Accepts headphones with an
impedance of 8 ohms or more
USB section
Supported bit rate
Supported bit rate
MP3 (MPEG 1 Audio Layer-3):
32 kbps – 320 kbps, VBR
WMA: 48 kbps – 192 kbps
AAC: 48 kbps – 320 kbps
Sampling frequencies
MP3 (MPEG 1 Audio Layer-3):
32/44.1/48
kHz
WMA: 44.1 kHz
AAC: 44.1 kHz
Supported USB device
Mass Storage Class
Maximum current
500
500
mA
Disc player section
System
System
Compact disc and digital audio system
Laser Diode Properties
Emission Duration: Continuous
Laser Output*: Less than 44.6 μW
* This output is the value measurement
at a distance of 200 mm from the
objective lens surface on the Optical
Pick-up Block with 7 mm aperture.
Frequency response
20 Hz – 20 kHz
Signal-to-noise ratio
More than 90 dB
Dynamic range
More than 88 dB
Tuner section
FM stereo, FM/AM superheterodyne tuner
Antenna
FM stereo, FM/AM superheterodyne tuner
Antenna
FM lead antenna
AM loop antenna
FM tuner section
Tuning range
Tuning range
87.5 MHz – 108.0 MHz (50 kHz step)
AM tuner section
Tuning range
Tuning range
530 kHz – 1,710 kHz (10 kHz step)
531 kHz – 1,710 kHz (9 kHz step)
Standby power consumption: 0.5 W
Design and specifi cations are subject to
change without notice.
change without notice.
• “WALKMAN” and “WALKMAN” logo are registered trademarks of Sony Corporation.
• MPEG Layer-3 audio coding technology and patents licensed from Fraunhofer IIS and Thomson.
• Windows Media is either a registered trademark or trademark of Microsoft Corporation in the
• MPEG Layer-3 audio coding technology and patents licensed from Fraunhofer IIS and Thomson.
• Windows Media is either a registered trademark or trademark of Microsoft Corporation in the
United States and/or other countries.
• This product contains technology subject to certain intellectual property rights of Microsoft.
Use or distribution of this technology outside of this product is prohibited without the appropriate
license(s) from Microsoft.
license(s) from Microsoft.
HCD-EC599
2
1.
SERVICING NOTES
............................................. 3
2. DISASSEMBLY
2-1. Disassembly
Flow
........................................................... 6
2-2. Side Panel (L)/(R) ........................................................... 6
2-3. Top
2-3. Top
Panel
Assy
................................................................ 7
2-4. Front Panel Block ........................................................... 7
2-5. Knob
2-5. Knob
(VOLUME)
........................................................... 8
2-6. POWER
Board
................................................................ 8
2-7. Base Unit (BU-D1BD76) ................................................ 9
2-8. Optical Pick-up Block (DA11MMVGP) ........................ 9
2-8. Optical Pick-up Block (DA11MMVGP) ........................ 9
3.
TEST MODE
............................................................ 10
4.
ELECTRICAL CHECKS
...................................... 12
5. DIAGRAMS
5-1. Block Diagram - CD/USB Section - ............................... 13
5-2. Block Diagram - MAIN Section - ................................... 14
5-3. Block Diagram - DISPLAY/POWER Section - .............. 15
5-4. Printed Wiring Board - BD76 Board - ............................ 17
5-5. Schematic Diagram - BD76 Board (1/2) - ...................... 18
5-6. Schematic Diagram - BD76 Board (2/2) - ...................... 19
5-7. Printed Wiring Boards - PANEL Board - ........................ 20
5-8. Schematic Diagram - PANEL Board (1/2) - ................... 21
5-9. Schematic Diagram - PANEL Board (2/2) - ................... 22
5-10. Printed Wiring Boards
5-2. Block Diagram - MAIN Section - ................................... 14
5-3. Block Diagram - DISPLAY/POWER Section - .............. 15
5-4. Printed Wiring Board - BD76 Board - ............................ 17
5-5. Schematic Diagram - BD76 Board (1/2) - ...................... 18
5-6. Schematic Diagram - BD76 Board (2/2) - ...................... 19
5-7. Printed Wiring Boards - PANEL Board - ........................ 20
5-8. Schematic Diagram - PANEL Board (1/2) - ................... 21
5-9. Schematic Diagram - PANEL Board (2/2) - ................... 22
5-10. Printed Wiring Boards
- POWER and TRANS Boards - ..................................... 23
5-11. Schematic Diagram - POWER Board - .......................... 24
5-12. Schematic Diagram - TRANS Board - ........................... 25
5-13. Printed Wiring Board - TUNER1 Board - ...................... 26
5-14. Schematic Diagram - TUNER1 Board - ......................... 26
5-12. Schematic Diagram - TRANS Board - ........................... 25
5-13. Printed Wiring Board - TUNER1 Board - ...................... 26
5-14. Schematic Diagram - TUNER1 Board - ......................... 26
6.
EXPLODED VIEWS
6-1. Overall
Section
............................................................... 34
6-2. Front Panel Section ......................................................... 35
6-3. Chassis
6-3. Chassis
Section
............................................................... 36
6-4. Top Panel Section ........................................................... 37
7.
ELECTRICAL PARTS LIST
.............................. 38
TABLE OF CONTENTS
NOTES ON CHIP COMPONENT REPLACEMENT
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE CIRCUIT BOARD REPAIRING
• Keep the temperature of soldering iron around 270 °C during
• Keep the temperature of soldering iron around 270 °C during
repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
This appliance is classifi ed as
a CLASS 1 LASER product.
This marking is located on the
rear exterior.
a CLASS 1 LASER product.
This marking is located on the
rear exterior.
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
HCD-EC599
3
SECTION 1
SERVICING NOTES
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong
viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
static break-down because of the potential difference generated by
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
During normal operation of the equipment, emission of the laser
diode is prohibited unless the upper lid is closed while turning on
the SW305 (push switch type).
The following checking method for the laser diode is operable.
CHECK
During normal operation of the equipment, emission of the laser
diode is prohibited unless the upper lid is closed while turning on
the SW305 (push switch type).
The following checking method for the laser diode is operable.
• Method
Emission of the laser diode is visually checked.
1. Open the upper lid.
2. Push the SW305 as shown in Fig. 1.
Emission of the laser diode is visually checked.
1. Open the upper lid.
2. Push the SW305 as shown in Fig. 1.
Note: Do not push the detection lever strongly, or it may be bent or
damaged.
3. Check the object lens for confi rming normal emission of the
laser diode. If not emitting, there is a trouble in the automatic
power control circuit or the optical pick-up.
power control circuit or the optical pick-up.
In this operation, the object lens will move up and down 2
times along with inward motion for the focus search.
SW305
Fig. 1. Method to push the SW305
CAPACITOR ELECTRICAL DISCHARGE PROCESSING
When checking the board, the electrical discharge is necessary for
the electric shock prevention. Connect the resistors referring to the
fi gure below.
When checking the board, the electrical discharge is necessary for
the electric shock prevention. Connect the resistors referring to the
fi gure below.
• POWER board (C734, C735, C736)
Both ends of respective capacitors.
Both ends of respective capacitors.
– POWER Board (Conductor Side) –
C734
C735
C736
800
/2 W
800 /2 W
800
/2 W
HCD-EC599
4
POWER BOARD SERVICE POSITION
• SIDE PANEL (L) was removed.
MODEL IDENTIFICATION
Distinguish the destination by referring to the model number label or the model number plate or the sculpture of back panel .
Distinguish the destination by referring to the model number label or the model number plate or the sculpture of back panel .
Argentina and Mexican models
Argentina model
4-413-837-0s AR2
4-413-838-0s MX4
Mexican model
Back Panel
MODEL NUMBER LABEL
120V AC area in E model, Chilean and Peruvian models
Sculpture
Back Panel
POWER board
– Rear side view –