DOWNLOAD Sony HCD-DZ210D Service Manual ↓ Size: 9.28 MB | Pages: 82 in PDF or view online for FREE

Model
HCD-DZ210D
Pages
82
Size
9.28 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
hcd-dz210d.pdf
Date

Sony HCD-DZ210D Service Manual ▷ View online

SERVICE MANUAL
Sony Corporation
Home Audio Division
Published by Sony Techno Create Corporation
AEP Model
UK Model
DVD RECEIVER
9-887-328-01
2006G1678-1
© 2006.07
Ver. 1.0  2006.07
HCD-DZ210D
• HCD-DZ210D is the amplifier, DVD/CD
and tuner section in DAV-DZ210D.
SPECIFICATIONS
Model Name Using Similar Mechanism
HCD-DZ110
Mechanism Type
CDM85-DVBU102
Optical Pick-up Name
KHM-310CAA
This system incorporates with Dolby*
1
 Digital and Dolby Pro Logic (II)
adaptive matrix surround decoder and the DTS*
2
  Digital Surround
System.
*1 Manufactured under license from Dolby Laboratories.
“Dolby,” “Pro Logic,” and the double-D symbol are trademarks of
Dolby Laboratories.
*2 Manufactured under license from Digital Theater Systems, Inc.
“DTS” and “DTS Digital Surround” are trademarks of Digital
Theater Systems, Inc.
— Continued on next page —
Amplifier section
Stereo mode (rated)
108 W + 108 W (3 ohms at 
1 kHz, 1 % THD)
Surround mode (reference)  RMS output power, 10 % 
THD
Front: 142 W + 142 W 
(with SS-TS52)
Center*: 142 W
(with SS-CT51)
Surround*: 142 W + 142 
W
(with SS-TS51)
Subwoofer*: 140 W
(with SS-WS51)
* Depending on the sound field settings and the source, 
there may be no sound output.
Inputs (Analog)
AUDIO IN
Sensitivity: 250/125 mV
Outputs (Analog)
Phones
Accepts low-and high-
impedance headphones.
DVD system
Laser Semiconductor 
laser
(DVD: 
λ = 650 nm)
(CD: 
λ = 790 nm)
Emission duration: 
continuous
Tuner section
System
PLL quartz-locked digital
synthesizer system
DAB tuner section
Frequency range
Band-III:
174.928 (5A) – 
239.200 (13F) MHz
For details, see “DAB 
frequency table” below.
Antenna (aerial) terminal 75-ohm, F female
FM tuner section
Tuning range 
87.5 – 108.0 MHz 
(50 kHz step)
Antenna (aerial)
FM wire antenna (aerial)
Antenna (aerial) terminals 75 ohms, unbalanced
Intermediate frequency
10.7 MHz
AM tuner section
Tuning range 
531 – 1,602 kHz (with the 
interval set at 9 kHz)
Antenna (aerial)
AM loop antenna (aerial)
Intermediate frequency
450 kHz
174.928 MHz
5A
209.936 MHz
10A
176.640 MHz
5B
211.648 MHz
10B
178.352 MHz
5C
213.360 MHz
10C
180.064 MHz
5D
215.072 MHz
10D
181.936 MHz
6A
216.928 MHz
11A
183.648 MHz
6B
218.640 MHz
11B
185.360 MHz
6C
220.352 MHz
11C
187.072 MHz
6D
222.064 MHz
11D
188.928 MHz
7A
223.936 MHz
12A
190.640 MHz
7B
225.648 MHz
12B
192.352 MHz
7C
227.360 MHz
12C
194.064 MHz
7D
229.072 MHz
12D
195.936 MHz
8A
230.784 MHz
13A
197.648 MHz
8B
232.496 MHz
13B
199.360 MHz
8C
234.208 MHz
13C
201.072 MHz
8D
235.776 MHz
13D
202.928 MHz
9A
237.488 MHz
13E
204.640 MHz
9B
239.200 MHz
13F
206.352 MHz
9C
208.064 MHz
9D
DAB frequency table
Band-III (174 to 240 MHz) 
Frequency
Label
Frequency
Label
Signal format system
PAL
2
HCD-DZ210D
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 
°C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 °C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
This appliance is classified as
a CLASS 1 LASER product.
This marking is located on
the rear or bottom exterior.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  
0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
Note
•Frequencies are displayed to two places of decimals 
on this system.
•This tuner does not support L-Band reception.
Video section
Outputs
VIDEO: 1 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
P
B
/C
B
, P
R
/C
R
: 0.7 Vp-p 
75 ohms
R/G/B: 0.7 Vp-p 75 ohms
General
Power requirements 
220 – 240 V AC, 50/60 Hz
Power consumption
On: 150 W
Standby: 0.3 W (at the 
Power Saving mode) 
Dimensions (approx.)
430 
× 55 × 365 mm (w/h/d) 
incl. projecting parts
Mass (approx.)
3.8 kg
Design and specifications are subject to change 
without notice.
3
HCD-DZ210D
TABLE OF CONTENTS
1.
SERVICING NOTE
...................................................
4
2.
GENERAL
...................................................................
9
3.
DISASSEMBLY
3-1.
Disassembly Flow ........................................................... 12
3-2.
Case, Front Panel Assy .................................................... 13
3-3.
FL Board .......................................................................... 14
3-4.
JACK Board, DDCON Board .......................................... 14
3-5.
I/O Board, SPEAKER Board .......................................... 15
3-6.
MAIN Board .................................................................... 15
3-7.
JOINT Board ................................................................... 16
3-8.
DC Fan, Tuner Unit ......................................................... 16
3-9.
POWER Board ................................................................ 17
3-10. DVD Mechanism Deck (CDM85-DVBU102) ................ 17
3-11. Tray .................................................................................. 18
3-12. Belt, MS-203 Board ........................................................ 18
3-13. Optical Pick-up (KHM-310CAA) ................................... 19
4.
TEST MODE
............................................................... 20
5.
ELECTRICAL ADJUSTMENT
............................. 24
6.
DIAGRAMS
6-1.
Block Diagram  – RF Section – ....................................... 26
6-2.
Block Diagram  – AUDIO Section – ............................... 27
6-3.
Block Diagram  – AMP Section – ................................... 28
6-4.
Block Diagram  – VIDEO Section – ............................... 29
6-5.
Block Diagram  – POWER Section – .............................. 30
6-6.
Printed Wiring Board – MAIN Board (Side A) – ............ 31
6-7.
Printed Wiring Board – MAIN Board (Side B) – ............ 32
6-8.
Schematic Diagram  – MAIN Board (1/8) – ................... 33
6-9.
Schematic Diagram  – MAIN Board (2/8) – ................... 34
6-10. Schematic Diagram  – MAIN Board (3/8) – ................... 35
6-11. Schematic Diagram  – MAIN Board (4/8) – ................... 36
6-12. Schematic Diagram  – MAIN Board (5/8) – ................... 37
6-13. Schematic Diagram  – MAIN Board (6/8) – ................... 38
6-14. Schematic Diagram  – MAIN Board (7/8) – ................... 39
6-15. Schematic Diagram  – MAIN Board (8/8) – ................... 40
6-16. Printed Wiring Board   – JOINT Board – ........................ 41
6-17. Schematic Diagram  – JOINT Board – ........................... 42
6-18. Printed Wiring Board – I/O Board (Side A) – ................. 43
6-19. Printed Wiring Board – I/O Board (Side B) – ................. 44
6-20. Schematic Diagram  – I/O Board – ................................. 45
6-21. Printed Wiring Boards – PANEL Section – ..................... 46
6-22. Schematic Diagram  – PANEL Section – ........................ 47
6-23. Printed Wiring Board – SPEAKER Board – ................... 48
6-24. Schematic Diagram  – SPEAKER Board – ..................... 48
6-25. Printed Wiring Board – MS-203 Board – ........................ 49
6-26. Schematic Diagram  – MS-203 Board – ......................... 49
6-27. Printed Wiring Board – POWER Board – ....................... 50
6-28. Schematic Diagram  – POWER Board – ......................... 51
7.
EXPLODED VIEWS
7-1.
Overall Section ................................................................ 64
7-2.
Front Panel Section ......................................................... 65
7-3.
Chassis Section ................................................................ 66
7-4.
DVD Mechanism Deck Section (CDM85-DVBU102) ... 67
8.
ELECTRICAL PARTS LIST
.................................. 68
4
HCD-DZ210D
SECTION  1
SERVICING  NOTE
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
DISC TRAY  LOCK
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
Setting Procedure :
1. Press the  ?/1  button to turn the set on.
2. Press the [FUNCTION] button to set DVD function.
3. Insert a disc.
4. Press the  
x  
button and the  
 button simultaneously for five
seconds.
5. The message “LOCKED” is displayed and the tray is locked.
Releasing Procedure :
1. Press the  
x  
button and the  
 button simultaneously for five
seconds again.
2. The message “UNLOCKED” is displayed and the tray is
unlocked.
Note:
When “LOCKED” is displayed, the tray lock is not released by turning
power on/off with the  ?/1  button.
Note on MAIN board replacement
New part of EEP ROM (IC1103) on the MAIN board cannot be used.
Therefore, if the mounted MAIN board (A-1188-583-A) is replaced,
exchange new EEP ROM (IC1103) with that used before the replacement.
When the self-diagnosis function is activated to 
prevent the system from malfunctioning, a 5-
character service number (e.g., C 13 50) with a 
combination of a letter and 4 digits appears on 
the screen and the front panel display. In this 
case, check the following table.
When displaying the version 
number on the screen
When you turn on the system, the version 
number [VER.X.XX] (X is a number) may 
appear on the screen. Although this is not a 
malfunction and for Sony service use only, 
normal system operation will not be possible. 
Turn off the system, and then turn on the system 
again to operate.
Self-diagnosis Function 
(When letters/numbers appear in the 
display)
First 3 
characters of 
the service 
number
Cause and/or corrective action
C 13
The disc is dirty.
,Clean the disc with a soft cloth 
C 31
The disc is not inserted correctly.
,Restart the system, then re-insert 
the disc correctly.
E XX
(xx is a number)
To prevent a malfunction, the 
system has performed the self-
diagnosis function.
,Contact your nearest Sony 
dealer or local authorized Sony 
service facility and give the 5-
character service number.
Example: E 61 10
C:13:50
VER.X.XX
Page of 82
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  • Here you can View online or download the Service Manual for the Sony HCD-DZ210D in PDF for free, which will help you to disassemble, recover, fix and repair Sony HCD-DZ210D Audio. Information contained in Sony HCD-DZ210D Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.