DOWNLOAD Sony HCD-DP1000D Service Manual ↓ Size: 8.68 MB | Pages: 92 in PDF or view online for FREE

Model
HCD-DP1000D
Pages
92
Size
8.68 MB
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PDF
Document
Service Manual
Brand
Device
Audio
File
hcd-dp1000d.pdf
Date

Sony HCD-DP1000D Service Manual ▷ View online

HCD-DP1000D
US Model
Canadian Model
AEP Model
UK Model
E Model
Australian Model
MINI HI-FI COMPONENT SYSTEM
— Continued on next page —
SPECIFICATIONS
• HCD-DP1000D is the tuner, deck,
DVD and amplifier section in MHC-
DP1000D.
Ver 1.9  2004.09
9-873-314-10
2004I02-1
© 2004.09
Sony Corporation
Audio Group
Published by Sony Engineering Corporation
PHOTO :E model
Model Name Using Similar Mechanism
NEW
DVD
DVD Mechanism Type
CDM58D-DVBU9
Section
Base Unit Name
DVBU9
Optical Pick-up Name
KHM-240AAA/CLNP
Tape deck
Model Name Using Similar Mechanism
HCD-DP800AV
Section
Tape Transport Mechanism Type
TCM-230AWR41/MWR41
SERVICE MANUAL
AUDIO POWER SPECIFICATIONS:
(USA model only)
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION
with 8 ohm loads both channels driven, from
120 Hz – 10 kHz; rates 100 watts per channel
minimum RMS power, with no more than 10%
total harmonic distortion from 250 milliwatts to
rated output.
Continuous RMS power output
Center speaker:
30 watts
Rear speakers:
30 + 30 watts
(8 ohms at 1 kHz, 10% THD)
Amplifier section
Canadian model:
Continuous RMS power output (reference)
Front speaker:
100 + 100 watts
Center speaker:
30 watts
Rear speakers:
30 + 30 watts
(8 ohms at 1 kHz, 10% THD)
Total harmonic distortion less than 0.07%
(8 ohms at 1 kHz, 70 W)
European model:
DIN power output (rated) 60 + 60 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
Front speaker:
80 + 80 watts
Center speaker:
30 watts
Rear speakers:
30 + 30 watts
(8 ohms at 1 kHz, 10% THD)
Music power output (reference)
Front speaker:
150 + 150 watts
Center speaker:
60 watts
Rear speakers:
60 + 60 watts
(8 ohms at 1 kHz, 10% THD)
Other models:
The following measured at AC 120, 220, 240 V,
50/60 Hz
DIN power output (rated) 90 + 90 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
Front speaker:
120 + 120 watts
Center speaker:
40 watts
Rear speakers:
40 + 40 watts
(8 ohms at 1 kHz, 10% THD)
Inputs
GAME IN:
voltage 250 mV,
(phono jacks)
impedance 47 kilohms
MD (VIDEO) IN:
voltage 450 mV/250 mV,
(phono jacks)
impedance 47 kilohms
OPTICAL IN:
(Square optical connector jacks, front panel)
wavelength
——
MIC:
sensitivity 1 mV,
(Except for North
impedance 10 kilohms
American and
European models)
(phone jack)
2
HCD-DP1000D
NOTES  ON  HANDLING  THE  OPTICAL  PICK-UP
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 
0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
Outputs
MD (VIDEO) OUT:
voltage 250 mV
(phono jacks)
 impedance 1 kilohms
VIDEO OUT:
max. output level
(phono jack)
1 Vp-p, unbalanced, Sync
negative, load impedance
75 ohms
S-VIDEO OUT:
Y: 1 Vp-p, unbalanced,
(4-pin/mini-DIN jack)
Sync negative,
C: 0.286Vp-p,
load impedance 75 ohms
PHONES:
accepts headphones of
(stereo mini jack)
8 ohms or more
FRONT SPEAKER :
accepts impedance of 8 to
16 ohms
REAR SPEAKER:
 accepts impedance of 8 to
16 ohms
CENTER SPEAKER:
accepts impedance of 8 to
 16 ohms
SUB WOOFER:
Voltage 1 V,
impedance 1 kilohms
DVD player section
Laser
Semiconductor laser
(DVD: 
λ =650 nm, CD: λ  =780 nm)
Emission duration:
continuous
Frequency response
DVD (PCM 48 kHz):
2 Hz – 22 kHz = (
±1 dB)
CD: 2Hz – 20 kHz =
(
±1 dB)
Signal-to-noise ratio
More than 90 dB
Dynamic range
More than 90 dB
Video color system format
NTSC, PAL
DIGITAL OUT OPTICAL
(Square optical connector jack, rear panel)
Wavelength
660 nm
Tape player section
Recording system
4-track 2-channel stereo
Frequency response
40 – 13,000 Hz (
±3 dB),
(DOLBY NR OFF)
using Sony TYPE I
cassette,
40 – 14,000 Hz (
±3 dB),
using Sony TYPE II
cassette
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
87.5 – 108.0 MHz
Antenna
FM lead antenna
Antenna terminals
75 ohm unbalanced
Intermediate frequency
10.7 MHz
AM tuner section
Tuning range
Pan American model:
530 – 1,710 kHz
(with the interval set at
10 kHz)
531 – 1,710 kHz
(with the interval set at 9 kHz)
European and Middle Eastern models:
531 – 1,602 kHz
(with the interval set at 9 kHz)
Other models:
531 – 1,602 kHz
(with the interval set at 9 kHz)
530 – 1,710 kHz
(with the interval set at 10 kHz)
Antenna
AM loop antenna
Antenna terminals
External antenna terminal
Intermediate frequency
450 kHz
General
Power requirements
North American model:
120 V AC, 60 Hz
European model:
230 V AC, 50/60 Hz
Australian model:
230 – 240 V AC,
50/60 Hz
Mexican model:
120 V AC, 60 Hz
Thailand model:
220 V AC, 50/60 Hz
Indian, Pakistani, Moroccan and Tunisian models:
220 V AC, 50/60 Hz
Other models:
120 V, 220 V or
230 – 240 V AC,
50/60 Hz
Adjustable with voltage
selector
Power consumption
U.S.A. model:
205 watts
Canadian model:
205 watts
European model:
190 watts
0.5 watts (at the Power Saving Mode)
Other models:
225 watts
Dimensions (w/h/d)
Approx. 280 x 360 x 365mm
Mass
North American and European models:
Approx. 11.0 kg
Other models:
12.0 kg
Supplied accessories:
AM loop antenna (1)
FM lead antenna (1)
Remote commander (1)
Batteries (2)
Video cable (1)
Front speaker pads (8)
Center and rear speaker pads
 (MHC-DP1000D only, 12)
Design and specifications are subject to change without notice.
3
HCD-DP1000D
This appliance is classified as a CLASS 1 LASER product. The
CLASS 1 LASER PRODUCT MARKING is located on the rear
exterior.
Laser component in this product is capable
of emitting radiation exceeding the limit for
Class 1.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
MODEL IDENTIFICATION
— BACK PANEL —
• Abbreviation
CND : Canadian model
MX
: Mexican model
SP
: Singapore model
MY
: Malaysia model
AUS
: Australian model
EA
: Saudi Arabia model
PARTS No.
MODEL
US model
CND model
AEP, UK model
SP, MY model
E model
MX model
EA model
AUS model
TH model
E91 model
PARTS No.
4-236-826-0s
4-236-826-1s
4-236-826-2s
4-236-826-3s
4-236-826-4s
4-236-826-5s
4-236-826-6s
4-236-826-7s
4-236-826-8s
4-236-826-9s
TH
: Thai model
E91
: 220V AC area model
    After correcting the original service problem, perform the
following safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
LEAKAGE
    The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part having
a return to chassis, must not exceed 0.5 mA (500 microampers).
Leakage current can be measured by any one of three methods.
1.
A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2.
A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3.
Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples of
a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig. A)
SAFETY  CHECK-OUT
(US model only)
To Exposed Metal 
Parts on Set
0.15 
µF
1.5 k
AC
Voltmeter
(0.75 V)
Earth Ground
Fig. A.  Using an AC voltmeter to check AC leakage.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged
by heat.
4
HCD-DP1000D
TABLE OF CONTENTS
1. GENERAL
·········································································· 6
2. DISASSEMBY
··································································· 7
3. TEST MODE
···································································· 14
4. MECHANICAL ADJUSTMENTS
····························· 17
5. ELECTRICAL ADJUSTMENTS
······························· 18
6. DIAGRAMS
6-1. Circuit Board Location ················································· 22
6-2. Block Diagrams ···························································· 23
6-3. Printed Wiring Board     RF-240 Section ······················ 26
6-4. Schematic Diagram     RF-240 Section ························ 27
6-5. Printed Wiring Board     MB Section ···························· 28
6-6. Schematic Diagram     MB Section (1/5) ······················ 30
6-7. Schematic Diagram     MB Section (2/5) ······················ 31
6-8. Schematic Diagram     MB Section (3/5) ······················ 32
6-9. Schematic Diagram     MB Section (4/5) ······················ 33
6-10.Schematic Diagram     MB Section (5/5) ····················· 34
6-11. Schematic Diagram     Driver Section ························ 35
6-12. Printed Wiring Board     Driver Section ······················ 35
6-13.Printed Wiring Board     Main Section ························· 36
6-14.Schematic Diagram     Main Section (1/3) ··················· 37
6-15.Schematic Diagram     Main Section (2/3) ··················· 38
6-16.Schematic Diagram     Main Section (3/3) ··················· 39
6-17.Printed Wiring Board     DSP Section ·························· 40
6-18. Schematic Diagram     DSP Section (1/2) ··················· 41
6-19. Schematic Diagram     DSP Section (2/2) ··················· 42
6-20. Printed Wiring Board     OPT/VIDEO Section ··········· 43
6-21. Schematic Diagram     OPT/VIDEO Section ·············· 43
6-22. Printed Wiring Board     Front Amp Section ··············· 44
6-23. Schematic Diagram     Front Amp Section ················· 45
6-24. Schematic Diagram     Surround Amp Section ··········· 46
6-25. Printed Wiring Board     Surround Amp Section ········ 47
6-26. Printed Wiring Board     Panel Section ······················· 48
6-27. Schematic Diagram     Panel Section (1/2) ················· 49
6-28. Schematic Diagram     Panel Section (2/2) ················· 50
6-29. Printed Wiring Board     Leaf SW Section ·················· 51
6-30. Schematic Diagram     Leaf SW Section ····················· 51
6-31. Printed Wiring Board     Trans Section ······················· 52
6-32. Schematic Diagram     Trans Section ·························· 53
6-33. IC Pin Function Description ······································· 54
6-34. IC Block Diagrams ····················································· 61
7. EXPLODED VIEWS
7-1. Main Section ································································· 65
7-2. Front Panel Section ······················································· 66
7-3. Chassis Section ····························································· 67
7-4. Tape Mechanism Deck Section-1 (TCM-230MWR41) 68
7-5. Tape Mechanism Deck Section-2 (TCM-230AWR41) 69
7-6. DVD Mechanism Deck Section (CDM58D-DVBU9) · 70
8. ELECTRICAL PARTS LIST
······································· 71
Self-diagnosis function
(When letters/numbers appear in the display)
When the self-diagnosis function is activated to prevent the system from
malfunctioning, a five-character service number (e.g., C 13 00) with a
combination of a letter and digits appears on the screen. In this case,
check the following table.
First three
characters of
the service
number
C 13
C 31
E XX
(XX is a number)
C:13:00
Cause and/or Corrective
Action
The disc is dirty
,Clean the disc with a soft
      cloth (page 54).
The disc is not inserted correctly.
,Re-insert the disc correctly.
To prevent a malfunction, the
system has performed the self-diagnosis
function.
,Contact your nearest Sony
      dealer or local authorized
      Sony service facility and give
      the 5-character service
      number.
      Example: E 61 10
• DISC TRAY LOCK
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
Releasing Procedure :
1.
Press three buttons of  PLAY MODE  ,   x  and  m
 simultaneously.
2.
The message “UNLOCKED” is displayed and the tray is
unlocked.
Note : When “LOCKED” is displayed, the tray lock is not released
    by turning power on/off with the  POWER  button.
Ver 1.9
NOTES ON MB BOARD EXCHANGE
If a MB board is exchanged, “DRIVE AUTO ADJUSTMENT’’ may
be unable to be performed. In this case, initialize a memory in the
following procedure.
1.
Starting Test Mode (See Supplement-1 page2).
2.
Press the 2  button of remote commander to set the Drive
Manual Operation (See Supplement-1 page 8).
3.
Press the 6 button of remote commander to set the Memory
Check (See Supplement-1 page 10).
4.
Press the  [CLEAR]  button of remote commander to initialize a
memory.
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  • Here you can View online or download the Service Manual for the Sony HCD-DP1000D in PDF for free, which will help you to disassemble, recover, fix and repair Sony HCD-DP1000D Audio. Information contained in Sony HCD-DP1000D Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.