DOWNLOAD Sony DHC-FL5D / HCD-FL5D Service Manual ↓ Size: 12.45 MB | Pages: 127 in PDF or view online for FREE

Model
DHC-FL5D HCD-FL5D
Pages
127
Size
12.45 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
dhc-fl5d-hcd-fl5d.pdf
Date

Sony DHC-FL5D / HCD-FL5D Service Manual ▷ View online

SERVICE MANUAL
Amplifier section
The following measured at AC 127, 220, 240 V,
50/60 Hz (Saudi Arabian model only)
The following measured at AC 120, 220, 240 V,
50/60 Hz (except for Saudi Arabian model)
MULTI mode
DIN power output at stereo mode (rated)
45 + 45 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
Front speaker:
60 + 60 watts
(8 ohms at 1 kHz, 10%
THD)
Center speaker:
60 watts
(16 ohms at 1 kHz, 10%
THD)
Rear speaker:
60 + 60 watts
(8 ohms at 1 kHz, 10%
THD)
Sub woofer:
100 watts
(8 ohms at 100 Hz, 10%
THD)
2.1CH mode
DIN power output at stereo mode (rated)
70 + 70 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
Front speaker:
120 + 120 watts
(8 ohms at 1 kHz, 10%
THD)
Sub woofer:
240 watts
(8 ohms at 100 Hz, 10%
THD)
Inputs
MD (VIDEO) IN:
(phono jacks)
voltage 450 mV/250 mV,
impedance 47 kilohms
OPTICAL DIGITAL IN:
(Square optical connector jacks, rear panel)
wavelength
——
MIC:
sensitivity 1 mV,
(phone jack)
impedance 10 kilohms
Outputs
MD (VIDEO) OUT:
(phono jacks)
voltage 250 mV
impedance 1 kilohms
VIDEO OUT:
1 Vp-p, 75 ohms
S-VIDEO  OUT:
Y: 1 Vp-p, 75 ohms
C: 0.286Vp-p, 75 ohms
COMPONENT  OUT:
Y: 1 Vp-p, 75 ohm
P
B
: 0.7 Vp-p, 75 ohms
P
R
: 0.7 Vp-p, 75 ohms
PHONES:
accepts headphones of
(stereo mini jack)
8 ohms or more
FRONT L/R:
Use only the supplied
speaker SS-FL7
REAR L/R:
Use only the supplied
speaker SS-RS7
CENTER:
Use only the supplied
speaker SS-CT7
S.WOOFER:
Use only the supplied
speaker SS-WG7
DVD player section
Laser
Semiconductor laser
(DVD: 
λ=650 nm,
CD: 
λ=780 nm)
Emission duration:
continuous
Frequency response
DVD (PCM 48 kHz):
2 Hz – 22 kHz = (
±1 dB)
CD:  2 Hz – 20 kHz =
(
±1 dB)
Signal-to-noise ratio
More than 90 dB
Dynamic range
More than 90 dB
Video color system format
NTSC, PAL
OPTICAL DVD DIGITAL OUT
(Square optical connector jack, rear panel)
wavelength
660 nm
Tape player section
Recording system
4-track 2-channel stereo
Frequency response
50 – 13,000 Hz (
±3 dB),
using Sony TYPE I
cassette
Wow and flutter
±0.15% W.Peak (IEC)
0.1% W.RMS (NAB)
±0.2% W.Peak (DIN)
DVD DECK RECEIVER
E Model
Australian Model
SPECIFICATIONS
HCD-FL5D
Ver 1.5  2004.09
9-874-140-06
Sony Corporation
2004I05-1
Audio Group
© 2004.09
Published by Sony Engineering Corporation
– Continued on next page –
HCD-FL5D is the amplifier, DVD player,
tape deck and tuner section in DHC-FL5D.
Model Name Using Similar Mechanism
NEW
DVD
DVD Mechanism Type
CDM53N-DVBU14
Section
Base Unit Name
DVBU14
Optical Traverse Unit Name
DBU-1
TAPE
Model Name Using Similar Mechanism
NEW
Section
Tape Transport Mechanism Type
TCM-230AWR41CS/
230PWR41CS
2
HCD-FL5D
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  
0
  OR  DOTTED
LINE  WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS
AND  IN  THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE
OPERATION.  REPLACE  THESE  COMPONENTS  WITH
SONY  PARTS  WHOSE  PART  NUMBERS  APPEAR  AS
SHOWN  IN  THIS  MANUAL  OR  IN  SUPPLEMENTS  PUB-
LISHED  BY  SONY.
The following caution label is located inside the apparatus.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the rear exterior.
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
North American model:
87.5 - 108.0 MHz
(100-kHz step)
Other models:
87.5 - 108.0 MHz
(50-kHz step)
Antenna
FM lead antenna
Antenna terminals
75 ohm unbalanced
Intermediate frequency
10.7 MHz
AM tuner section
Tuning range
Pan American model:
530 - 1,710 kHz
(with the tuning interval
set at 10 kHz)
531 - 1,710 kHz
(with the tuning interval
set at 9 kHz)
Saudi Arabian models:
531 - 1,602 kHz
(with the tuning interval
set at 9 kHz)
Other models:
530 - 1,710 kHz
(with the tuning interval
set at 10 kHz)
531 - 1,602 kHz
(with the tuning interval
set at 9 kHz)
Antenna
AM loop antenna
Antenna terminals
External antenna terminal
Intermediate frequency
450 kHz
General
Power requirements
Saudi Arabian model:
120 –127 V, 220 V or
230 – 240 V AC,
50/60 Hz
Adjustable with voltage
selector
Australian model:
230 – 240V AC, 50/60 Hz
Thailand model:
220 V AC, 50/60 Hz
Mexican model:
120 V AC, 60 Hz
Other models:
120 V, 220 V or
230 – 240 V AC,
50/60 Hz
Adjustable with voltage
selector
Power consumption
425 watts
Dimensions (w/h/d)
Approx. 245 
× 410 × 400 mm
Mass
Approx. 15 kg
Supplied accessories:
AM loop antenna (1)
FM lead antenna (1)
Remote commander (1)
Batteries (3)
Video cable (1)
Speaker cord (6)
Speaker support (2)
Screw 3 3 
× 10 (8)
Center and rear speaker
pads (12)
Design and specifications are subject to change
without notice.
3
HCD-FL5D
This system can play the
following discs
Format of discs
Disc logo
DVD VIDEO*
VIDEO CD
Music CD
* The “DVD VIDEO” logo is a trademark.
Discs that this system
cannot play
• CD-ROMs (PHOTO CDs included)
• All CD-Rs other than music and VCD format
CD-Rs
• Data part of CD-Extras
• DVD-ROMs
• DVD Audio discs
Note
Some CD-Rs/CD-RWs or DVD-Rs/DVD-RWs
cannot be played on this system depending upon the
format or the recording quality or physical condition
of the disc, or the characteristics of the recording
device.
Furthermore, the disc will not play if it has not been
correctly finalized. For more information, see the
operating instructions for the recording device.
Playing a disc with MP3
audio tracks
About MP3
MP3 (MPEG 1 Audio Layer-3) is a standard
technology and format for compressing a sound
sequence. The track is compressed to about
1/10 of its original size. Sounds outside the
range of human hearing are compressed while
the sounds we can hear are not compressed.
Notes on  discs
You  can play MP3 audio tracks recorded on CD-
ROMs, CD-Rs (recordable CDs), or CD-RWs
(rewritable CDs).
The disc must be in the ISO 9660* level 1, level 2 or
Joliet format.
*ISO 9660 Format
The most common international standard for the
logical format of tracks and albums on a CD-ROM.
There are several specification levels. In Level 1,
track names must be in the 8.3 format (no more than
eight characters in the name, no more than three
characters in the extension “.MP3”) and in capital
letters. Album names can be no longer than eight
characters. There can be no more than eight nested
album levels. Level 2 specifications allow album
names and track names up to 31 characters long.
Notes
• With formats other than ISO 9660 level 1, 2 and
Joliet, album names or track names may not be
displayed correctly.
• When naming, be sure to add the extension “.MP3”
to the track name.
• If you use the extension “.MP3” to a track other
than MP3, the player cannot recognize the track
properly and will generate random noise that could
damage your speakers.
• A disc recorded with complicated tree structure
takes a longer time to start playback.
• When the disc is inserted, the player reads all the
tracks on that disc. If there are many albums or non-
MP3 files on the disc, it may take a long time for
player to begin or for the next MP3 audio tracks to
start play.
• We recommend that you do not save other types of
tracks or unnecessary albums than MP3 audio
tracks in the disc to be used for MP3 listening.
• An album that does not include an MP3 audio track
is skipped.
• Maximum album number in a disc: 99
(The maximum number of MP3 audio tracks that
can be contained on a album is 250.)
• Tracks and albums are played in the order they are
recorded on the disc.
• Only the letters in the alphabet and numbers can be
used for album or track names. Anything else is
displayed as a space.
• ID3 tags cannot be displayed in stop mode.
• The player cannot play audio tracks in MP3PRO
format.
4
HCD-FL5D
TABLE  OF  CONTENTS
1.
SERVICING NOTES
................................................
6
2.
GENERAL
Location of Controls .......................................................
8
Setting the Clock .............................................................
9
3.
DISASSEMBLY
3-1. Disassembly Flow ........................................................... 10
3-2. Top Panel Assy ................................................................ 11
3-3. Back Cover ...................................................................... 11
3-4. Side Panel (A)/(B) ........................................................... 12
3-5. Case ................................................................................. 12
3-6. Front Panel Assy ............................................................. 13
3-7. GC Board ......................................................................... 13
3-8. Tape Mechanism Assy .................................................... 14
3-9. Belt .................................................................................. 14
3-10. SW Board, HEAD (A) Board, HEAD (B) Board .......... 15
3-11. DVD Mechanism Block .................................................. 15
3-12. DSP Board ....................................................................... 16
3-13. DVD Mechanism Deck (CDM53N-DVBU14) .............. 16
3-14. Fitting Base (Guide) Assy, Bracket (Chassis),
Magnet Assy .................................................................... 17
3-15. Base Unit (DVBU14) ...................................................... 17
3-16. Tray (Sub) ........................................................................ 18
3-17. Chassis (Mold B) Section, Stocker Section,
Slider (Selection) ............................................................ 18
3-18. VIDEO Board .................................................................. 19
3-19. SUB TRANS Board ........................................................ 19
3-20. Back Cover Section ......................................................... 20
3-21. TRANS Board ................................................................. 20
3-22. SP RELAY Board ............................................................ 21
4.
ASSEMBLY
4-1. Assembly Flow ................................................................ 22
4-2. Gears Installation ............................................................ 22
4-3. Slider (Selection) Installation ......................................... 23
4-4. Stocker Section Installation ............................................ 23
4-5. Chassis (Mold B) Section Installation ............................ 24
5.
TEST  MODE
.............................................................. 25
6.
MECHANICAL  ADJUSTMENTS
....................... 34
7.
ELECTRICAL  ADJUSTMENTS
Deck Section ................................................................... 34
8.
DIAGRAMS
8-1. Block Diagram  – RF SERVO Section – ........................ 37
8-2. Block Diagram  – TUNER/TAPE DECK Section – ...... 38
8-3. Block Diagram  – AUDIO DSP Section – ...................... 39
8-4. Block Diagram  – POWER AMP Section – ................... 40
8-5. Block Diagram  – VIDEO Section – .............................. 41
8-6. Block Diagram
– DISPLAY/POWER SUPPLY Section – ...................... 42
8-7. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 43
8-8. Printed Wiring Board  – RF Board – .............................. 44
8-9. Schematic Diagram  – RF Board – ................................. 45
8-10. Printed Wiring Board
– MB Board (Component Side) – ................................... 46
8-11. Printed Wiring Board
– MB Board (Conductor Side) – ..................................... 47
8-12. Schematic Diagram  – MB Board (1/5) – ....................... 48
8-13. Schematic Diagram  – MB Board (2/5) – ....................... 49
8-14. Schematic Diagram  – MB Board (3/5) – ....................... 50
8-15. Schematic Diagram  – MB Board (4/5) – ....................... 51
8-16. Schematic Diagram  – MB Board (5/5) – ....................... 52
8-17. Printed Wiring Boards  – CHANGER Section – ............ 54
8-18. Schematic Diagram  – CHANGER Section – ................ 55
8-19. Printed Wiring Boards  – CD DOOR Section – ............. 56
8-20. Schematic Diagram  – CD DOOR Section – ................. 57
8-21. Printed Wiring Board  – SW Board – ............................. 58
8-22. Schematic Diagram  – SW Board – ................................ 59
8-23. Printed Wiring Boards  – TC DOOR Section – ............. 60
8-24. Schematic Diagram  – TC DOOR Section – .................. 61
8-25. Printed Wiring Board  – MC Board – ............................. 62
8-26. Schematic Diagram  – MC Board – ............................... 63
8-27. Printed Wiring Board
– DSP Board (Component Side) – .................................. 64
8-28. Printed Wiring Board
– DSP Board (Conductor Side) – ................................... 65
8-29. Schematic Diagram  – DSP Board (1/3) – ..................... 66
8-30. Schematic Diagram  – DSP Board (2/3) – ..................... 67
8-31. Schematic Diagram  – DSP Board (3/3) – ..................... 68
8-32. Printed Wiring Board  – CENTER SW AMP Board – ... 70
8-33. Schematic Diagram  – CENTER SW AMP Board – ..... 71
8-34. Printed Wiring Board
– FRONT REAR AMP Board – ...................................... 72
8-35. Schematic Diagram
– FRONT REAR AMP Board – ...................................... 73
8-36. Printed Wiring Boards  – SPEAKER Section – ............. 74
8-37. Schematic Diagram  – REGULATOR Board – .............. 75
8-38. Schematic Diagram  – SPEAKER Section (1/2) – ......... 76
8-39. Schematic Diagram  – SPEAKER Section (2/2) – ......... 77
8-40. Printed Wiring Board  – GC Board – ............................. 78
8-41. Schematic Diagram  – GC Board – ................................ 79
8-42. Printed Wiring Boards  – PANEL Section – .................. 80
8-43. Schematic Diagram  – PANEL Section – ....................... 81
8-44. Printed Wiring Board  – MIC Board – ........................... 82
8-45. Schematic Diagram  – MIC Board – .............................. 83
8-46. Printed Wiring Board  – VIDEO Board – ....................... 84
8-47. Schematic Diagram  – VIDEO Board – ......................... 85
8-48. Printed Wiring Board  – SUB TRANS Board – ............. 86
8-49. Schematic Diagram  – SUB TRANS Board – ................ 87
8-50. Printed Wiring Board  – TRANS Board – ...................... 88
8-51. Schematic Diagram  – TRANS Board – ......................... 89
8-52. IC Pin Function Description .......................................... 97
9.
EXPLODED  VIEWS
9-1. Case Section ................................................................... 114
9-2. Front Panel Section-1 ..................................................... 115
9-3. Front Panel Section-2 ..................................................... 116
9-4. Front Panel Section-3 ..................................................... 117
9-5. Front Panel Section-4 ..................................................... 118
9-6. Chassis Section-1 ........................................................... 119
9-7. Chassis Section-2 ........................................................... 120
9-8. Chassis Section-3 ........................................................... 121
9-9. Chassis Section-4 ........................................................... 122
9-10. DVD Mechanism Deck Section-1
(CDM53N-DVBU14) ..................................................... 123
9-11. DVD Mechanism Deck Section-2
(CDM53N-DVBU14) ..................................................... 124
9-12. DVD Mechanism Deck Section-3
(CDM53N-DVBU14) ..................................................... 125
9-13. DVD Mechanism Deck Section-4
(CDM53N-DVBU14) ..................................................... 126
9-14. Base Unit Section (DVBU14) ........................................ 127
9-15. Tape Mechanism Deck Section-1
(TCM-230AWR41CS: Except TH Model) .................... 128
Page of 127
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Sony DHC-FL5D / HCD-FL5D Service Manual ▷ Download

  • DOWNLOAD Sony DHC-FL5D / HCD-FL5D Service Manual ↓ Size: 12.45 MB | Pages: 127 in PDF or view online for FREE
  • Here you can View online or download the Service Manual for the Sony DHC-FL5D / HCD-FL5D in PDF for free, which will help you to disassemble, recover, fix and repair Sony DHC-FL5D / HCD-FL5D Audio. Information contained in Sony DHC-FL5D / HCD-FL5D Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.