DAV-S500, DAV-S800, HCD-S800 — Sony Audio Service Manual (repair manual)

Model
DAV-S500 DAV-S800 HCD-S800
Pages
100
Size
12.41 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
dav-s500-dav-s800-hcd-s800.pdf
Date

View Sony DAV-S500 / DAV-S800 / HCD-S800 Service Manual online

HCD-S500/S800
US Model
Canadian Model
HCD-S500
AEP Model
UK Model
E Model
Australian Model
HCD-S500/S800
SERVICE MANUAL
COMPACT AV SYSTEM
Sony Corporation
Home Audio Division
Published by Sony Techno Create Corporation
9-873-291-11
2007F16-1
© 2007.06
HCD-S500/S800 are the amplifier, DVD/CD and
tuner section in DAV-S500/S800.
SPECIFICATIONS
Ver. 2.0  2007.06
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
With 6 ohm loads, both channels driven, from 120 – 10,000 Hz; rated
40 watts per channel minimum RMS power, with no more than 10 %
total harmonic distortion from 250 milliwatts to rated output.
Amplifier section
S500 MODEL
Stereo mode
40 W + 40 W (6 ohms at 1 kHz, THD 10 %)
Surround mode
Front: 40 W + 40 W
Center*: 40 W
Rear*: 40 W + 40 W (6 ohms at 1 kHz, THD 10 %)
Subwoofer*: 80 W (3 ohms at 100 Hz, THD 10 %)
S800 MODEL
Stereo mode
   50 W + 50 W (6 ohms at 1 kHz, THD 10 %)
Surround mode
Front: 50 W + 50 W
Center*: 50 W
Rear*: 50 W + 50 W (6 ohms at 1 kHz, THD 10 %)
Subwoofer*: 100 W (3 ohms at 100 Hz, THD 10 %)
Depending on the sound field settings and the source, there may be no sound output.
Inputs (Analog)
VIDEO 1, 2:
Sensitivity: 150 mV
Impedance: 50 kilohms
Inputs (Digital)
VIDEO 2 (optical):
Sensitivity: –
Outputs (Analog)
VIDEO 1 (AUDIO OUT):
Voltage: 2 V
Impedance: 1 kilohms
PHONES:
Accepts low- and high-impedance headphones
Outputs (Digital)
DIGITAL OUT (CD)
Sensitivity: –
SACD/DVD system
Laser
Semiconductor laser
Signal format system
NTSC or NTSC/PAL
Frequency response (at 2 CH STEREO mode)
DVD (PCM): 2 Hz to 22 kHz (
±1.0 dB)
CD: 2 Hz to 20 kHz (
±1.0 dB)
Signal-to-noise ratio
More than 80 dB (VIDEO 1 (AUDIO) connectors only)
Harmonic distortion
Less than 0.03 %
FM tuner section
System
PLL quartz-locked digital synthesizer system
Tuming range:                                          US, Canadian models:
Tuming range:     
                                     87.5 – 108.0 MHz (50 kHz step)
Antenna
FM wire antenna
Antenna terminals
75 ohms, unbalanced
Intermediate frequency
10.7 MHz
AM tuner section
System
Tuner section:
PLL quartz-locked digital synthesizer system
Tuning range
US, Canadian models:
– 1,710 kHz (with the interval set at 10 kHz)
531 – 1,710 kHz (with the interval set at 9 kHz)
AEP, UK, Saudi Arabia models:
531 – 1,602 kHz (with the interval set at 9 kHz)
Other models:
531 – 1,602 kHz (with the interval set at 9 kHz)
530 – 1,710 kHz (with the interval set at 10 kHz)
Antenna
Loop antenna
Video section
Inputs
Video: 1 Vp-p 75 ohms
Outputs
Video: 1 Vp-p 75 ohms
S-video:
Y: 1 Vp-p 75 ohms
C: 0.286 Vp-p 75 ohms
General
Power requirements
US, Canadian models:
120 V AC, 60 Hz
AEP, UK models:
220 – 240 V AC, 50/60 Hz
Australian and E models:
220 – 240 V AC, 50/60 Hz
Mexican model:
120 V AC, 60 Hz
Other models:
110  – 240 V/220 – 240 V AC, 50/60 Hz
Power consumption
98 W (120 V AC) 98 W (230 V AC)
Dimensions (approx.)
355 
× 70 × 378 mm (14 × 2 
7
/
8
 
× 15 inches) (w/h/d) incl. projecting parts
Mass (approx.)
4.0 kg (9 lb 8 oz)
Operating temperature
5
˚
C to 35
˚
C (41
˚
F to 95
˚
F)
Operating humidity
5 % to 90 %
Supplied accessories
Design and specifications are subject to change without notice.
Check that you have the following items:
Speakers (5)
Subwoofer (1)
AM loop antenna (1)
FM wire antenna (1)
Speaker cords (5m 
× 4, 15m × 2) (16ft. × 4, 49ft. × 2)
Video cord (1)
Remote commander (remote) RM-SS800 (1)
R6 (size AA) batteries (2)
Foot pads (15)
Speakers-connection and Installation (card) (1)
Quick reference for Remote commander (card) (1)
Tuming range:     
                                     87.5 
Tuming range:     
                            Other
 108.0 MHz (100 kHz step)
530 
Model Name Using Similar Mechanism
NEW
Mechanism Type
CDM-55D-DVBU8
Base Unit Name
DVBU8
Optical Pick-up Name
KHM-240AAA
Photo : HCD-S500
2
HCD-S500/S800
SAFETY  CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
LEAKAGE
The AC leakage from any exposed metal part to earth Ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microampers).
Leakage current can be measured by any one of three methods.
1.
A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2.
A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3.
Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples of
a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig. A)
Fig. A. Using an AC voltmeter to check AC leakage.
0.15
µ
F
To Exposed Metal
Parts on Set
1.5k
AC
voltmeter
(0.75V)
Earth Ground
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
 damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
 circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
 or unsoldering.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the rear exterior.
This caution
label is located
inside the unit.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 
0
 OR DOTTED LINE WITH
MARK 
0
 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 
0
 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
NOTE OF REPLACING THE DVD BOARD
When replacing the DVD board, since the adjustment value is not
set up correctly, “Drive Auto Adjustment” can’t be performed.
In this case, initialize Memory in the following procedures.
Procedure:
1.Starting test mode. (See page 12)
2.Press the [2] key of the remote commander, and set the “DRIVE
MANUAL OPERATION”. (See page 18)
3.Press the [6] key of the remote commander, and set the “6. Memory
Check”. (See page 20)
4.Press the [CLEAR] key of the remote commander, and initialize
Memory.
Ver 1.8
3
HCD-S500/S800
TABLE OF CONTENTS
1. SERVICING NOTE
·························································· 5
2. GENERAL
·········································································· 6
3. DISASSEMBLY
································································ 8
4. TEST MODE
···································································· 12
5. ELECTRICAL ADJUSTMENT
·································· 22
6. DIAGRAMS
······································································ 25
6-1. Block Diagrams ··························································· 26
– RF/Servo, Video Section – ······································· 26
– CPU Section – ·························································· 27
– Power Section – ························································ 28
6-2. Printed Wiring Board  – RF Section – ························· 29
6-3. Schematic Diagram  – RF Section – ··························· 30
6-4. Printed Wiring Board  – DVD Section (1/2) – ············ 31
6-5. Printed Wiring Board  – DVD Section (2/2) – ············ 32
6-6. Schematic Diagram  – DVD (1/8) Section – ··············· 33
6-7. Schematic Diagram  – DVD (2/8) Section – ··············· 34
6-8. Schematic Diagram  – DVD (3/8) Section – ··············· 35
6-9. Schematic Diagram  – DVD (4/8) Section – ··············· 36
6-10. Schematic Diagram  – DVD (5/8) Section – ··············· 37
6-11. Schematic Diagram  – DVD (6/8) Section – ··············· 38
6-12. Schematic Diagram  – DVD (7/8) Section – ··············· 39
6-13. Schematic Diagram  – DVD (8/8) Section – ··············· 40
6-14. Printed Wiring Board  – AMP Section (1/2) – ············ 41
6-15. Printed Wiring Board  – AMP Section (2/2) – ············ 42
6-16. Schematic Diagram  – AMP Section (1/2) – ··············· 43
6-17. Schematic Diagram  – AMP Section (2/2) – ··············· 44
6-18. Printed Wiring Board  – I/O Section – ························ 45
6-19. Schematic Diagram  – I/O Section (1/2) – ·················· 46
6-20. Schematic Diagram  – I/O Section (2/2) – ·················· 47
6-21. Printed Wiring Board  – Panel Section – ····················· 48
6-22. Schematic Diagram  – Panel Section – ······················· 49
6-23. Printed Wiring Board  – Front Section – ····················· 50
6-24. Schematic Diagram  – Front Section – ························ 51
6-25. Printed Wiring Board – Power Section – ···················· 52
6-26. Printed Wiring Board  – Power Section – ··················· 53
6-27. Schematic Diagram  – Power Section – ······················ 54
6-28. Schematic Diagram  – Loading Section – ··················· 55
6-29. Printed Wiring Board  – Loading Section – ················ 55
6-30. IC Block Diagrams ······················································ 56
6-31. IC Pin Function Description ········································ 60
7. EXPLODED VIEWS
7-1. Main Section ······························································· 70
7-2. Front Panel Section ····················································· 71
7-3. Chassis Section ···························································· 72
7-4. Mechanism Deck Section (CDM55D-DVBU8) ············ 74
8. ELECTRICAL PARTS LIST
······································· 75
MODEL IDENTIFICATION
— BACK PANEL —
Part No.
• Abbreviation
E12
: 220-240V AC area in E model
E32
: 110-240V AC area in E model
Model
US, Canadian models
AEP, UK models
Mexican model
E32 model
Australian model
Malaysia, Singapore models
E12 model
Taiwan model
Argentine model
Saudi Arabia model
Hong Kong model
CIS model
PARTS No.
DAV-S500
DAV-S800
4-234-914-0
s
---------------------
4-236-491-2
s
4-234-914-1
s
4-234-914-2
s
4-236-126-6
s
4-234-914-3
s
---------------------
4-234-914-4
s
4-237-482-5
s
4-234-914-5
s
---------------------
4-234-914-6
s
---------------------
4-234-914-7
s
4-237-482-6
s
4-234-914-8
s
---------------------
4-234-914-9
s
4-237-482-3
s
4-237-482-0
s
4-237-482-4
s
4-237-482-7
s
4-237-482-2
s
Ver 1.3  2002.07
4
HCD-S500/S800
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the “S curve check” in “CD section adjustment” and check
that the S curve waveform is output several times.
Self-diagnosis Function
(When letters/numbers appear in the
display)
When the self-diagnosis function is
activated to prevent the system from
malfunctioning. In this case a five-character
service number (e.g., C 13 00) with a
combination of a letter and digits appears on
the screen and the front panel display. Refer
to the following table.
First three
characters of
the service
number
C 13
C 31
E XX
(xx is a number)
Cause and/or Corrective
Action
The disc is dirty.
, Clean the disc with a soft
cloth (page 9).
The disc is not inserted
correctly.
, Re-insert the disc
correctly.
To prevent a malfunction, the
system has performed the self-
diagnosis function.
, Contact your nearest Sony
dealer or local authorized
Sony service facility and
give the 5-character
service number.
Example: E 61 10
C:13:00
5
HCD-S500/S800
SECTION 1
SERVICING NOTE
HOW TO OPEN THE DISC TRAY WHEN POWER
SWITCH TURNS  OFF
When removing the disc tray, high torque is necessary to turn the
ejection cam on the bottom surface. Therefore, the screw thread is
easily damaged. To prevent this damage, turn it carefully.
1
 Turn the cam in the direction of the arrow.
2
 Pull-out the disc tray.
Cam
Hole of chassis
CHECKING  OF  OPERATIONS  WITH  REMOTE  COM-
MANDERS  OF  DIFFERENT  MODELS
Some of the signal of remote commander vary between generation
of player.
Between DAV-S400/S500/S800/C450/C700/C900 and DAV-S550/
S880/C770/C900, remote commander signal codes of
“FUNCTION”, “BAND”, “ST/MONO” and “MEMORY” are
different.
Take notice of the above when you check the operation with remote
commanders of different models.
Ver 1.5  2003.05

Download Sony DAV-S500 / DAV-S800 / HCD-S800 Service Manual (Repair Manual)

Here you can view online or download Sony DAV-S500 / DAV-S800 / HCD-S800 Service Manual in pdf. This Service Manual can help you recover, restore, fix, disassemble and repair Sony DAV-S500 / DAV-S800 / HCD-S800 Audio. Information contained in Sony DAV-S500 / DAV-S800 / HCD-S800 service manual (repair manual) typically includes:

  • Disassembly, troubleshooting, programming, maintenance, remote, adjustment, installation and setup instructions.
  • Schematics, wiring and block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Parts list (bill of materials).