Sony DAV-DZ280 / DAV-DZ680 / DAV-HDZ284 / DAV-HDZ485 / HCD-DZ280 / HCD-DZ680 / HCD-HDZ284 / HCD-HDZ485 Service Manual ▷ View online
SERVICE MANUAL
Sony Corporation
Audio&Video Business Group
Published by Sony Techno Create Corporation
HCD-DZ280/DZ680/
HDZ284/HDZ485
SPECIFICATIONS
DVD RECEIVER
9-889-391-03
2010C04-1
©
2010.03
Canadian Model
HCD-HDZ284/HDZ485
AEP Model
UK Model
HCD-DZ280/DZ680
PX Model
HCD-HDZ485
Ver. 1.2 2010.03
Model Name Using Similar Mechanism
HCD-DZ260/DZ270/HDZ278
Mechanism Type
CDM85-DVBU102
Optical Pick-up Name
KHM-313CAA
• HCD-DZ280/DZ680/HDZ284/HDZ485 are the amplifi er, DVD/CD
and tuner section in DAV-DZ280/DZ680/HDZ284/HDZ485.
Amplifi er Section
Stereo mode (rated)
108 W + 108 W (at 3 ohms,
1 kHz, 1% THD)
DZ280/DZ680/HDZ284:
Surround mode (reference) RMS output power
FL/FR/C/SL/SR*:
Surround mode (reference) RMS output power
FL/FR/C/SL/SR*:
142
watts (per channel at 3
ohms, 1 kHz, 10% THD)
Subwoofer*: 140 watts (at
3 ohms, 80 Hz, 10% THD)
HDZ485:
Surround mode (reference) RMS output power
FL/FR/C/SL/SR*:
Surround mode (reference) RMS output power
FL/FR/C/SL/SR*:
144
watts (per channel at 3
ohms, 1 kHz, 10% THD)
Subwoofer*: 280 watts (at
1.5 ohms, 80 Hz, 10% THD)
* Depending on the decoding mode settings and the
source, there may be no sound output.
source, there may be no sound output.
Inputs (Analog) (DZ280/DZ680)
TV (AUDIO IN)
TV (AUDIO IN)
Sensitivity: 450/250 mV
AUDIO IN
Sensitivity: 250/125 mV
Inputs (Digital) (DZ680/HDZ284/HDZ485)
TV/VIDEO (COAXIAL IN/OPTICAL IN)
TV/VIDEO (COAXIAL IN/OPTICAL IN)
Impedance: 75 ohms/-
Input Stream: Dolby
Digital 5.1ch/DTS 5.1ch/
Linear PCM 2ch
(Sampling Frequency: less
than 48 kHz)
Inputs (Analog) (HDZ284/HDZ485)
TV/VIDEO (AUDIO IN) Sensitivity: 450/250 mV
AUDIO IN
TV/VIDEO (AUDIO IN) Sensitivity: 450/250 mV
AUDIO IN
Sensitivity: 250/125 mV
Outputs (Analog)
Phones
Phones
Accepts low- and high-
impedance
headphones.
Super Audio CD/DVD System
Laser Diode Properties
Emission Duration:
Continuous
Laser Output: Less than
44.6
μW
* This output is the value measurement at a distance
of 200mm from the objective lens surface on the
Optical Pick-up Block with 7mm aperture.
of 200mm from the objective lens surface on the
Optical Pick-up Block with 7mm aperture.
Signal format system
HDZ284/HDZ485: NTSC
DZ280/DZ680: NTSC/PAL
HDZ284/HDZ485: NTSC
DZ280/DZ680: NTSC/PAL
USB Section (DZ280/DZ680)
(USB) port:
Maximum current:
500 mA
Tuner Section
System
PLL quartz-locked digital
synthesizer
FM Tuner section
Tuning range
Canadian, PX models:
FM Tuner section
Tuning range
Canadian, PX models:
87.5 MHz - 108.0 MHz
(100 kHz step)
Other models:
87.5 MHz - 108.0 MHz
(50 kHz step)
Antenna (aerial)
FM wire antenna (aerial)
Antenna (aerial) terminals 75 ohms, unbalanced
Intermediate frequency
Intermediate frequency
10.7 MHz
Video Section (DZ280/DZ680)
Outputs
VIDEO: 1 Vp-p 75 ohms
R/G/B: 0.7 Vp-p 75 ohms
HDMI OUT: Type A (19
pin)
Video Section (HDZ284/HDZ485)
Outputs
VIDEO: 1 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
P
B
/C
B
, P
R
/C
R
: 0.7 Vp-p
75
ohms
HDMI OUT: Type A (19
pin)
– Continued on next page –
Photo: HCD-HDZ284
This system incorporates with Dolby* Digital and Dolby Pro
Logic (II) adaptive matrix surround decoder and the DTS** Digital
Surround System.
* Manufactured under license from Dolby Laboratories.
Logic (II) adaptive matrix surround decoder and the DTS** Digital
Surround System.
* Manufactured under license from Dolby Laboratories.
Dolby, Pro Logic, and the double-D symbol are trademarks of
Dolby Laboratories.
Dolby Laboratories.
** Manufactured under license under U.S. Patent #’s:
5,451,942; 5,956,674; 5,974,380; 5,978,762; 6,487,535 & other
U.S. and worldwide patents issued & pending. DTS and DTS
Digital Surround are registered trademarks and the DTS logos
and Symbol are trademarks of DTS, Inc. © 1996-2008 DTS,
Inc. All Rights Reserved.
U.S. and worldwide patents issued & pending. DTS and DTS
Digital Surround are registered trademarks and the DTS logos
and Symbol are trademarks of DTS, Inc. © 1996-2008 DTS,
Inc. All Rights Reserved.
HCD-DZ280/DZ680/HDZ284/HDZ485
2
SAFETY-RELATED COMPONET WARNING!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
General
Power requirements
Canadian model:
Canadian model:
120 V AC, 60 Hz
AEP, UK models:
220 V - 240 V AC, 50/60 Hz
PX model:
110 V - 240 V AC, 50/60 Hz
Power consumption
HDZ485: On:
HDZ485: On:
155
W
Standby: 0.3 W (at the
Power Saving mode)
DZ280/DZ680/HDZ284: On:
150
W
Standby: 0.3 W (at the
Power Saving mode)
Output voltage (DIGITAL MEDIA PORT)
DC
DC
5
V
Output current (DIGITAL MEDIA PORT)
700
700
mA
Dimensions (approx.)
430 mm
× 66 mm × 390 mm
(17
in
× 2
5/8
in
× 15
3/8
in)
(w/h/d) incl. projecting parts
Mass (approx.)
4.3 kg (9 lb 8 oz)
Supported fi le format
MP3 (MPEG 1 Audio Layer-3)
MP3 (MPEG 1 Audio Layer-3)
File Extension:
mp3
Bitrate:
32 kbps - 320 kbps
Sampling frequencies:
32/44.1/48 kHz
DZ280/DZ680:
WMA (USB device only)
File Extension:
wma
Bitrate:
48 kbps - 192 kbps
Sampling frequencies:
44.1 kHz
AAC (USB device only)
File Extension:
m4a
Bitrate:
48 kbps - 320 kbps
Sampling frequencies:
44.1 kHz
DZ280:
DivX
File Extension:
avi/divx
Video codec:
DivX video
Bitrate:
8 Mbps (MAX)
Frame rate:
30 fps
Resolution: 720
× 576
Audio codec:
MP3
MPEG4
File format:
MP4 File Format
File Extension:
mp4/m4v
Video codec:
MPEG4 Simple Profi le
(AVC is not compatible.)
Bitrate: 4
Mbps
Frame rate:
30 fps
Resolution: 720
× 576
Audio codec:
AAC-LC (HE-AAC is not
compatible.)
DRM: Not
DRM: Not
compatible
Design and specifi cations are subject to change
without notice.
without notice.
SPECIAL COMPONENT NOTICE
The components identifi ed by mark 9 contain confi dential infor-
mation.
Strictly follow the instructions whenever the components are re-
paired and/or replaced.
The components identifi ed by mark 9 contain confi dential infor-
mation.
Strictly follow the instructions whenever the components are re-
paired and/or replaced.
NOTICE POUR COMPOSANTS SPÉCIAUX
Les composants identifi és par la marque 9 contiennent des infor-
mations confi dentielles.
Suivre scrupuleusement les instructions chaque fois qu’un com-
posant est remplacé et / ou réparé.
Les composants identifi és par la marque 9 contiennent des infor-
mations confi dentielles.
Suivre scrupuleusement les instructions chaque fois qu’un com-
posant est remplacé et / ou réparé.
Ver. 1.1
HCD-DZ280/DZ680/HDZ284/HDZ485
3
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
1.5 k
Ω
0.15
μF
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
Model
Part No.
DZ280: AEP, UK model
4-113-457-0[]
HDZ284: CND model
4-113-457-2[]
HDZ485: CND model
4-113-457-6[]
HDZ485: PX model
4-113-457-8[]
DZ680: AEP, UK model
4-113-459-5[]
MODEL IDENTIFICATION
– Back Panel –
– Back Panel –
Parts No.
• Abbreviation
CND : Canadian model
CND : Canadian model
Ver. 1.1
HCD-DZ280/DZ680/HDZ284/HDZ485
4
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong
viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
NOTES ON CHIP COMPONENT REPLACEMENT
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE CIRCUIT BOARD REPAIRING
• Keep the temperature of soldering iron around 270 °C during
• Keep the temperature of soldering iron around 270 °C during
repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
exceeding the limit for Class 1.
This appliance is classifi ed as
a CLASS 1 LASER product.
This marking is located on the
rear or bottom exterior.
a CLASS 1 LASER product.
This marking is located on the
rear or bottom exterior.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.