Sony DAR-RH1000 / DAR-RH7000 / HCD-RH1000 / HCD-RH7000 Service Manual ▷ View online
SERVICE MANUAL
DVD RECORDER
AEP Model
UK Model
HCD-RH1000/RH7000
Ver. 1.1 2006.10
SPECIFICATIONS
Model Name Using Similar Mechanism
RDR-HX510
DVD Mechanism Type
DRW-V35P
9-879-780-02
2006J05-1
© 2006.10
© 2006.10
Sony Corporation
Home Audio Division
Published by Sony Techno Create Corporation
Published by Sony Techno Create Corporation
Photo: HCD-RH1000
•
HCD-RH1000 is the DVD/HDD recorder and
TV tuner section in DAR-RH1000.
TV tuner section in DAR-RH1000.
•
HDC-RH7000 is the DVD/HDD recorder and
TV tuner section in DAR-RH7000.
TV tuner section in DAR-RH7000.
•
This system incorporates with Dolby
*1
Digital and Dolby Pro Logic (II)
adaptive matrix surround decoder and the DTS
*2
Digital Surround System.
*1
Manufactured under license from Dolby Laboratories.
“Dolby,” “Pro Logic,” and the double-D symbol are trademarks
of Dolby Laboratories.
“Dolby,” “Pro Logic,” and the double-D symbol are trademarks
of Dolby Laboratories.
*2
Manufactured under license from Digital Theater Systems, Inc.
“DTS” and “DTS Digital Surround” are trademarks of
Digital Theater Systems, Inc.
Digital Theater Systems, Inc.
Design and specifications are subject to change
without notice.
without notice.
System
Laser: Semiconductor laser
Channel coverage:
Laser: Semiconductor laser
Channel coverage:
PAL/SECAM (B/G, D/K, I, L)
VHF: E2 to E12, R1 to R12, F2 to F10, Italian
A to H, Ireland A to J, South Africa 4 to 13/
UHF: E21 to E69, R21 to R69, B21 to B69,
F21 to F69/CATV: S01 to S05, S1 to S20,
France B to Q/HYPER: S21 to S41
VHF: E2 to E12, R1 to R12, F2 to F10, Italian
A to H, Ireland A to J, South Africa 4 to 13/
UHF: E21 to E69, R21 to R69, B21 to B69,
F21 to F69/CATV: S01 to S05, S1 to S20,
France B to Q/HYPER: S21 to S41
The above channel coverage merely ensures the
channel reception within these ranges. It does not
guarantee the ability to receive signals in all
circumstances.
channel reception within these ranges. It does not
guarantee the ability to receive signals in all
circumstances.
Video reception: Frequency synthesizer system
Audio reception: Split carrier system
Aerial out: 75-ohm asymmetrical aerial socket
Timer: Clock: Quartz locked/Timer indication:
Audio reception: Split carrier system
Aerial out: 75-ohm asymmetrical aerial socket
Timer: Clock: Quartz locked/Timer indication:
24-hour cycle (digital)/Power back-up
duration: 1 hour
duration: 1 hour
Video recording format: MPEG Video
Audio recording format/applicable bit rate:
Audio recording format/applicable bit rate:
Dolby Digital 2 ch/256 kbps
Inputs and outputs
LINE OUT
(AUDIO): Phono jack/2 Vrms/10 kilohms
(VIDEO): Phono jack/1.0 Vp-p
(S VIDEO): 4-pin mini DIN/Y:1.0 Vp-p,
LINE OUT
(AUDIO): Phono jack/2 Vrms/10 kilohms
(VIDEO): Phono jack/1.0 Vp-p
(S VIDEO): 4-pin mini DIN/Y:1.0 Vp-p,
C: 0.3 Vp-p (PAL)
LINE 2 IN/LINE 4 IN
(AUDIO): Phono jack/2 Vrms/more than
(AUDIO): Phono jack/2 Vrms/more than
22 kilohms
(VIDEO): Phono jack/1.0 Vp-p
(S VIDEO): 4-pin mini DIN/Y:1.0 Vp-p,
(S VIDEO): 4-pin mini DIN/Y:1.0 Vp-p,
C: 0.3 Vp-p (PAL)
LINE 1 – TV: 21-pin
CVBS IN/OUT
S-Video/RGB OUT (upstream)
S-Video/RGB OUT (upstream)
LINE 3/DECODER: 21-pin
CVBS IN/OUT
S-Video/RGB IN
S-Video OUT (downstream)
Decoder
S-Video/RGB IN
S-Video OUT (downstream)
Decoder
COMPONENT VIDEO OUT
(Y, PB/CB, PR/CR):
Phono jack/Y: 1.0 Vp-p, PB/CB: 0.7 Vp-p,
PR/CR: 0.7 Vp-p
Phono jack/Y: 1.0 Vp-p, PB/CB: 0.7 Vp-p,
PR/CR: 0.7 Vp-p
General
Power requirements: 230 V AC, 50/60 Hz
Power consumption:
Power requirements: 230 V AC, 50/60 Hz
Power consumption:
RH1000: 50 W
RH7000: 52 W
RH7000: 52 W
Dimensions (approx.): 430
×
75
×
343 mm
(width/height/depth) incl. projecting parts
Hard disk drive capacity:
RH1000: 160 GB
RH7000: 250 GB
RH7000: 250 GB
Mass (approx.): 6.1 kg
Operating temperature: 5
Operating temperature: 5
°
C to 35
°
C
Operating humidity: 25% to 80%
Compatible colour systems
This recorder is designed to record using the PAL
colour system and play back using the PAL or
NTSC colour systems.
The signals of the SECAM colour system can be
received or recorded but played back in the PAL
colour system only. Recording of video sources
based on other colour systems cannot be
guaranteed.
This recorder is designed to record using the PAL
colour system and play back using the PAL or
NTSC colour systems.
The signals of the SECAM colour system can be
received or recorded but played back in the PAL
colour system only. Recording of video sources
based on other colour systems cannot be
guaranteed.
2
HCD-RH1000/RH7000
SELF DIAGNOSIS FUNCTION
Self-diagnosis Function
(When letters/numbers
appear in the display)
(When letters/numbers
appear in the display)
When the self-diagnosis function is activated to
prevent the recorder from malfunctioning, a five-
character service number (e.g., C 13 00) with a
combination of a letter and four numbers appears
in the front panel display. In this case, check the
following table.
prevent the recorder from malfunctioning, a five-
character service number (e.g., C 13 00) with a
combination of a letter and four numbers appears
in the front panel display. In this case, check the
following table.
First three
characters of
service number
characters of
service number
Cause and/or corrective
action
action
C 13
There is a problem in the HDD.
, Contact your nearest Sony
, Contact your nearest Sony
dealer or local authorized
service facility.
service facility.
The DVD is dirty.
, Clean the disc with a soft
, Clean the disc with a soft
cloth.
C 31
The DVD/CD is not inserted
correctly.
, Re-insert the disc correctly.
correctly.
, Re-insert the disc correctly.
E XX
(xx is a number)
To prevent a malfunction, the
recorder has performed the self-
diagnosis function.
, Contact your nearest Sony
recorder has performed the self-
diagnosis function.
, Contact your nearest Sony
dealer or local authorized
Sony service facility and
give the five-character
service number.
Example: E 61 10
Sony service facility and
give the five-character
service number.
Example: E 61 10
3
HCD-RH1000/RH7000
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
other than those specified herein may result in hazardous radiation
exposure.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 ˚C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 ˚C.
Caution: The printed pattern (copper foil) may peel away if
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
0
OR DOTTED LINE
WITH MARK
0
ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
This appliance is classified as a
CLASS 1 LASER product. The
CLASS 1 LASER PRODUCT
MARKING is located on the laser
protective housing inside the
enclosure.
CLASS 1 LASER product. The
CLASS 1 LASER PRODUCT
MARKING is located on the laser
protective housing inside the
enclosure.
This label is located on the laser
protective housing inside the
enclosure.
protective housing inside the
enclosure.
4
HCD-RH1000/RH7000
TABLE OF CONTENTS
SELF DIAGNOSIS FUNCTION
...................................
2
1.
SERVICING NOTES
...............................................
5
2.
GENERAL
...................................................................
7
3.
DISASSEMBLY
3-1.
Disassembly Flow ...........................................................
8
3-2.
Top Panel Assy ................................................................
9
3-3.
Loading Panel Assy .........................................................
9
3-4.
RD-053AU Board ............................................................ 10
3-5.
HDD Assy ........................................................................ 10
3-6.
POWER SUPPLY Block ................................................. 11
3-7.
ER-036AU Board ............................................................ 11
3-8.
FR-001AU Board, FL-001AU Board .............................. 12
3-9.
DVD Drive Assy .............................................................. 12
3-10. AV-089AU Board ............................................................ 13
4.
SERVICE MODE
...................................................... 14
5.
TEST MODE
.............................................................. 16
6.
ELECTRICAL ADJUSTMENTS
......................... 17
7.
DIAGRAMS
7-1.
Block Diagram – VIDEO Section (1/2) – ....................... 19
7-2.
Block Diagram – VIDEO Section (2/2) – ....................... 20
7-3.
Block Diagram – AUDIO Section – ................................ 21
7-4.
Block Diagram – ATA INTERFACE Section – ............... 22
7-5.
Block Diagram – MAIN Section (1/3) – ......................... 23
7-6.
Block Diagram – MAIN Section (2/3) – ......................... 24
7-7.
Block Diagram – MAIN Section (3/3) – ......................... 25
7-8.
Block Diagram
– PANEL, POWER SUPPLY Section – .......................... 26
– PANEL, POWER SUPPLY Section – .......................... 26
7-9.
Printed Wiring Board – RD-053AU Board (Side A) – .... 28
7-10. Printed Wiring Board – RD-053AU Board (Side B) – .... 29
7-11. Schematic Diagram – RD-053AU Board (1/11) – .......... 30
7-12. Schematic Diagram – RD-053AU Board (2/11) – .......... 31
7-13. Schematic Diagram – RD-053AU Board (3/11) – .......... 32
7-14. Schematic Diagram – RD-053AU Board (4/11) – .......... 33
7-15. Schematic Diagram – RD-053AU Board (5/11) – .......... 34
7-16. Schematic Diagram – RD-053AU Board (6/11) – .......... 35
7-17. Schematic Diagram – RD-053AU Board (7/11) – .......... 36
7-18. Schematic Diagram – RD-053AU Board (8/11) – .......... 37
7-19. Schematic Diagram – RD-053AU Board (9/11) – .......... 38
7-20. Schematic Diagram – RD-053AU Board (10/11) – ........ 39
7-21. Schematic Diagram – RD-053AU Board (11/11) – ........ 40
7-22. Printed Wiring Board – CN-243AU Board – .................. 41
7-23. Schematic Diagram – CN-243AU Board – ..................... 41
7-24. Printed Wiring Board
7-11. Schematic Diagram – RD-053AU Board (1/11) – .......... 30
7-12. Schematic Diagram – RD-053AU Board (2/11) – .......... 31
7-13. Schematic Diagram – RD-053AU Board (3/11) – .......... 32
7-14. Schematic Diagram – RD-053AU Board (4/11) – .......... 33
7-15. Schematic Diagram – RD-053AU Board (5/11) – .......... 34
7-16. Schematic Diagram – RD-053AU Board (6/11) – .......... 35
7-17. Schematic Diagram – RD-053AU Board (7/11) – .......... 36
7-18. Schematic Diagram – RD-053AU Board (8/11) – .......... 37
7-19. Schematic Diagram – RD-053AU Board (9/11) – .......... 38
7-20. Schematic Diagram – RD-053AU Board (10/11) – ........ 39
7-21. Schematic Diagram – RD-053AU Board (11/11) – ........ 40
7-22. Printed Wiring Board – CN-243AU Board – .................. 41
7-23. Schematic Diagram – CN-243AU Board – ..................... 41
7-24. Printed Wiring Board
– AV-089AU Board (Component Side) – ........................ 42
7-25. Printed Wiring Board
– AV-089AU Board (Conductor Side) – .......................... 43
7-26. Schematic Diagram – AV-089AU Board (1/9) – ............. 44
7-27. Schematic Diagram – AV-089AU Board (2/9) – ............. 45
7-28. Schematic Diagram – AV-089AU Board (3/9) – ............. 46
7-29. Schematic Diagram – AV-089AU Board (4/9) – ............. 47
7-30. Schematic Diagram – AV-089AU Board (5/9) – ............. 48
7-31. Schematic Diagram – AV-089AU Board (6/9) – ............. 49
7-32. Schematic Diagram – AV-089AU Board (7/9) – ............. 50
7-33. Schematic Diagram – AV-089AU Board (8/9) – ............. 51
7-34. Schematic Diagram – AV-089AU Board (9/9) – ............. 52
7-35. Schematic Diagram – ER-036AU Board – ...................... 53
7-27. Schematic Diagram – AV-089AU Board (2/9) – ............. 45
7-28. Schematic Diagram – AV-089AU Board (3/9) – ............. 46
7-29. Schematic Diagram – AV-089AU Board (4/9) – ............. 47
7-30. Schematic Diagram – AV-089AU Board (5/9) – ............. 48
7-31. Schematic Diagram – AV-089AU Board (6/9) – ............. 49
7-32. Schematic Diagram – AV-089AU Board (7/9) – ............. 50
7-33. Schematic Diagram – AV-089AU Board (8/9) – ............. 51
7-34. Schematic Diagram – AV-089AU Board (9/9) – ............. 52
7-35. Schematic Diagram – ER-036AU Board – ...................... 53
7-36. Printed Wiring Board
– ER-036AU Board (Component Side) – ........................ 54
7-37. Printed Wiring Board
– ER-036AU Board (Conductor Side) – .......................... 55
7-38. Printed Wiring Board – FR-003AU Board – ................... 56
7-39. Schematic Diagram – FR-003AU Board – ...................... 57
7-40. Printed Wiring Boards
7-39. Schematic Diagram – FR-003AU Board – ...................... 57
7-40. Printed Wiring Boards
– FL-002AU, FR-001AU, FR-002AU Boards – .............. 58
7-41. Schematic Diagram
– FL-002AU, FR-001AU, FR-002AU Boards – .............. 59
7-42. Printed Wiring Board – FL-001AU Board – ................... 60
7-43. Schematic Diagram – FL-001AU Board – ..................... 61
7-43. Schematic Diagram – FL-001AU Board – ..................... 61
8.
EXPLODED VIEWS
8-1.
Panel Section ................................................................... 74
8-2.
Top Panel Section ............................................................ 75
8-3.
Front Panel Section ......................................................... 76
8-4.
Chassis Section ................................................................ 77
8-5.
Drive Section ................................................................... 78
8-6.
Main Section .................................................................... 79
9.
ELECTRICAL PARTS LIST
................................ 80