DOWNLOAD Sony CMT-NEZ30 / HCD-NEZ30 Service Manual ↓ Size: 3.65 MB | Pages: 51 in PDF or view online for FREE

Model
CMT-NEZ30 HCD-NEZ30
Pages
51
Size
3.65 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
cmt-nez30-hcd-nez30.pdf
Date

Sony CMT-NEZ30 / HCD-NEZ30 Service Manual ▷ View online

SERVICE MANUAL
COMPACT DISC DECK RECEIVER
HCD-NEZ30
Ver. 1.5  2007.04
SPECIFICATIONS
9-887-030-06
2007D05-1
© 2007.04
Sony Corporation
Personal Audio Division
Published by Sony Techno Create Corporation
US Model
Canadian Model
UK Model
E Model
East European Model
HCD-NEZ30 is the amplifier, CD player, tape deck
and tuner section in CMT-NEZ30.
Model Name Using Similar Mechanism
HCD-NEZ3
CD Section
Base Unit Name
BU-K8BD83S-WOD
Optical Pick-up block Name
KSM-213CDP
TAPE Section
Model Name Using Similar Mechanism
NEW
Tape Transport Mechanism Type
CMAL5Z235A
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
(
 
The United States model only)
With 6 ohm loads, both channels driven, from 120 – 10,000 Hz; rated 15 watts 
per channel minimum RMS power, with no more than 10% total harmonic 
distortion from 250 milliwatts to rated output.
Amplifier section
North-American model:
Continuous RMS power output (reference): 15 + 15 W (6 ohms at 1 kHz, 
10% THD)
European model:
DIN power output (rated): 11 + 11 W (6 ohms at 1 kHz, DIN) 
Continuous RMS power output (reference): 17 + 17 W (6 ohms at 1 kHz, 
10% THD)
Music power output (reference): 28 + 28 W 
The following are measured at AC 220 V, 50/60 Hz (Argentine model), AC 
120 V, 60 Hz (Mexican model), AC 120, 220 or 230 – 240 V, 50/60 Hz (other 
models)
DIN power output (rated): 11 + 11 W (6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference): 15 + 15 W (6 ohms at 1 kHz, 
10% THD)
Inputs
AUDIO IN: Sensitivity 250 mV, impedance 47 kilohms
Outputs
PHONES: Accepts headphones with an impedance of 8 ohms or more
SPEAKER: Accepts impedance of 6 to 16 ohms
CD player section
System: Compact disc and digital audio system
Laser Diode Properties
Emission Duration: Continuous
Laser Output*: Less than 44.6
µ
W
* This output is the value measurement at a distance of 200 mm from the 
objective lens surface on the Optical Pick-up Block with 7mm aperture.
Tape deck section
Recording system: 4-track 2-channel, stereo
AM tuner section:
Tuning range
Pan-American model:  530 – 1,710 kHz (with 10 kHz tuning interval) 
531 – 1,710 kHz (with 9 kHz tuning interval)
Other models:  530 – 1,710 kHz (with 10 kHz tuning interval)
European models:  531 – 1,602 kHz (with 9 kHz tuning interval)
531 – 1,602 kHz (with 9 kHz tuning interval)
Antenna: AM loop antenna, external antenna terminal
Intermediate frequency: 450 kHz
General
Power requirements
North American model: AC 120 V, 60 Hz
Mexican model: AC 120 V, 60 Hz
European model: AC 230 V, 50/60 Hz
Argentine model: AC 220 V, 50/60 Hz
Other models: AC 120, 220 or 230 – 240 V, 50/60 Hz
Adjustable with voltage selector
Power consumption:
North American model: 45 watts
Other models: 45 watts
Dimensions (w/h/d) (excl. speakers):
Mass (excl. speakers): 
North
Approx. 164 
×
 235 
×
 265 mm
 American model: Approx. 3.2 kg
European model: Approx. 3.6 kg
Other models: Approx. 3.3 kg
Design and specifications are subject to change without notice.
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section:
Tuning range
North American model: 87.5 – 108.0 MHz (100 kHz step)
Other models: 87.5 – 108.0 MHz (50 kHz step)
Antenna: FM lead antenna
Antenna terminals: 75 ohms unbalanced
Intermediate frequency: 10.7 MHz
2
HCD-NEZ30
Notes on chip component replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
Keep the temperature of the soldering iron around 270 ˚C
during repairing.
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK 
 0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  
0
  SUR
LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE  DES
PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ  DE
FONCTIONNEMENT.  NE  REMPLACER  CES  COM-  POSANTS
QUE  PAR  DES  PIÈCES  SONY  DONT  LES  NUMÉROS  SONT
DONNÉS  DANS  CE  MANUEL  OU  DANS  LES  SUPPLÉMENTS
PUBLIÉS  PAR  SONY.
SAFETY  CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
Fig. A.
Using an AC voltmeter to check AC leakage.
1.5 k
0.15 
µ
F
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
LEAKAGE  TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable.  (See
Fig. A)
classified as a CLASS 
This appliance is
1 LASER product. This 
marking is located on the 
rear exterior.
3
HCD-NEZ30
SECTION  1
SERVICING  NOTES
TABLE  OF  CONTENTS
1.
SERVICING  NOTES
...............................................
3
2.
GENERAL
...................................................................
6
3.
DISASSEMBLY
3-1.
Disassembly Flow ...........................................................
8
3-2.
Cabinet .............................................................................
8
3-3.
Cabinet (Top) Section ......................................................
9
3-4.
Base Unit (BU-K8BD83S-WOD) ...................................
9
3-5.
Front Panel Section ......................................................... 10
3-6.
Mechanical Deck (CMAL5Z235A) ................................ 10
3-7.
MAIN Board .................................................................... 11
3-8.
Tuner (FM/AM) ............................................................... 11
4.
TEST  MODE
.............................................................. 12
5.
MECHANICAL  ADJUSTMENTS
....................... 13
6.
ELECTRICAL  ADJUSTMENTS
......................... 14
7.
DIAGRAMS
7-1.
Block Diagram – CD SERVO Section – ......................... 17
7-2.
Block Diagram – MAIN Section – .................................. 18
7-3.
Printed Wiring Board – CD Board – ............................... 20
7-4.
Schematic Diagram – CD Board – .................................. 21
7-5.
Printed Wiring Boards – MAIN Section – ...................... 22
7-6.
Schematic Diagram – MAIN Section (1/2) – .................. 23
7-7.
Schematic Diagram – MAIN Section (2/2) – .................. 24
7-8.
Printed Wiring Board – PANEL Board – ........................ 26
7-9.
Schematic Diagram – PANEL Board – ........................... 27
7-10. Printed Wiring Boards – DC Section – ........................... 28
7-11. Printed Wiring Board – AC Board – ................................ 29
7-12. Schematic Diagram – POWER SUPPLY Section – ........ 30
8.
EXPLODED  VIEWS
8-1.
Cabinet Section ................................................................ 36
8-2.
Mechanical Deck Section ................................................ 37
8-3.
Panel Board Section ........................................................ 38
8-4.
Cabinet (Top) Section ...................................................... 39
8-5.
MAIN Board Section ....................................................... 40
8-6.
AC Board, DC Board Section ......................................... 41
9.
ELECTRICAL  PARTS  LIST
................................ 42
Ver. 1.5
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES  ON  HANDLING  THE  OPTICAL  PICK-UP
BLOCK  OR  BASE  UNIT
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
Unleaded solder melts at a temperature about 40 ˚C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 ˚C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
Refer to SUPPLEMENT-1 for the CD board of printed wiring board,
schematic diagram and electrical parts list of UK and East European
models.
When repairing the set of except UK and East European models, refer to
either of original service manual/SUPPLEMENT-1 according to the set.
Refer to SUPPLEMENT-2 for the HEAD PHONE board of printed wiring
board, schematic diagram and electrical parts list of UK and East European
models.
When repairing the set of except UK and East European models, refer to
either of original service manual/SUPPLEMENT-2 according to the set.
Refer to SUPPLEMENT-3 for the PANEL board of printed wiring board,
schematic diagram and electrical parts list of UK and East European
models.
When repairing the set of except UK and East European models, refer to
either of original service manual/SUPPLEMENT-3 according to the set.
Refer to SUPPLEMENT-1 for the MAIN board of printed wiring board,
schematic diagram and electrical parts list of except US and Canadian
models.
When repairing the set of US and Canadian models, refer to either of
original service manual/SUPPLEMENT-1 according to the set.
4
HCD-NEZ30
LASER  DIODE  AND  FOCUS  SEARCH  OPERATION
CHECK
During normal operation of the equipment, emission of the laser
diode is prohibited unless the upper lid is closed while turning ON
the S820. (push switch type)
The following checking method for the laser diode is operable.
Method
Emission of the laser diode is visually checked.
1. Open the upper lid.
2. Push the S820 as shown in Fig.1.
Note:
Do not push the detection lever strongly, or it may be bent or damaged.
3. Press the
u
button.
4. Check the object lens for confirming normal emission of the
laser diode. If not emitting, there is a trouble in the automatic
power control circuit or the optical pick-up.
In this operation, the object lens will move up and down 2
times along with inward motion for the focus search.
Fig.1 Method to push the S820
S820
Ver. 1.5
MODEL  IDENTIFICATION
– Rear View –
Model Name
Part No.
E model
2-665-907-0[]
Mexican model
2-665-908-0[]
Chilean and Peruvian models
2-665-909-0[]
Argentina model
2-665-910-0[]
US and Canadian models
2-665-913-0[]
UK model
3-100-772-0[]
East European model
3-312-856-0[]
Part No.
NOTE  WHEN  PARTS  RELATED  TO  POWER
TRANSFORMER  ARE  REPLACED
In this set, the main power transformer (T902) and sub power
transformer (T901) of US and Canadian models have been changed
in the midway of production.
The mount parts on DC board and Part No. of DC board have been
changed along with it.
Perform after confirming which type set when you repair set because
there is a suited combination.
DISCRIMINATION
Distinguish by the print of label pasted to side of main power
transformer (T902).
– MAIN POWER TRANSFORMER (T902) –
Combination
TYPE A
TYPE B
POWER
1-443-902-11
1-443-903-11
TRANSFORMER
TRANSFORMER,
TRANSFORMER,
(T902)
POWER
POWER
T901
1-443-833-11
1-443-846-11
(on AC board)
TRANSFORMER,
TRANSFORMER,
POWER
POWER
D921
NO MOUNT
6-501-193-01
(on DC board)
DIODE 1SS355WTE-17
R911
1-216-841-11
1-216-829-11
(on DC board)
METAL CHIP
METAL CHIP
47K   5%   1/10W
4.7K   5%   1/10W
R912
1-216-841-11
1-216-845-11
(on DC board)
METAL CHIP
METAL CHIP
47K   5%   1/10W
100K   5%   1/10W
R920
NO MOUNT
1-216-864-11
(on DC board)
SHORT CHIP   0
DC board
A-1158-136-A
A-1216-850-A
1-443-902-11: TYPE A
1-443-903-11: TYPE B
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  • Here you can View online or download the Service Manual for the Sony CMT-NEZ30 / HCD-NEZ30 in PDF for free, which will help you to disassemble, recover, fix and repair Sony CMT-NEZ30 / HCD-NEZ30 Audio. Information contained in Sony CMT-NEZ30 / HCD-NEZ30 Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.