Sony CMT-HPR90 / CMT-HPR99XM / HCD-HPR90 / HCD-HPR99XM Service Manual ▷ View online
SERVICE MANUAL
Amplifier section
The following measured at 127 V AC, 60Hz (Mexicam model),
AC 120 – 127 V or 220 – 240 V, 50/60 Hz (Other models)
AC 220 – 240 V, 50/60 Hz (Singapore, Argentina and Australian models),
DIN power output (rated): 56 + 56 W (4 ohms at 1 kHz, DIN)
Continuous RMS power output (reference): 70 + 70 W (4 ohms at 1 kHz,
10% THD)
Continuous RMS power output (reference): 70 + 70 W (4 ohms at 1 kHz,
10% THD)
Inputs
AUDIO IN: Sensitivity 250 mV, impedance of 47 kilohms
Outputs
PHONES (stereo mini jack): accepts headphones with an impedance of 8
ohms or more
SPEAKER: accepts impedance of 4 ohms
ohms or more
SPEAKER: accepts impedance of 4 ohms
CD player section
System: Compact disc and digital audio system
Laser Diode Properties
Laser Diode Properties
Emission Duration: Continuous
Laser Output*: Less than 44.6
Laser Output*: Less than 44.6
µW
* This output is the value measurement at a distance of 200 mm from the
objective lens surface on the Optical Pick-up Block with 7 mm aperture.
Frequency response: 20 Hz – 20 kHz (
±2 dB)
Wavelength: 780 – 790 nm
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section:
FM tuner section:
Tuning range: 87.5 – 108.0 MHz
Antenna: FM lead antenna
Antenna terminals: 75 ohms unbalanced
Intermediate frequency: 10.7 MHz
Antenna: FM lead antenna
Antenna terminals: 75 ohms unbalanced
Intermediate frequency: 10.7 MHz
AM tuner section:
Tuning range
Pan American model: 530 – 1,710 kHz (with 10 kHz tuning interval)
531 – 1,710 kHz (with 9 kHz tuning interval)
Other models: 530 – 1,710 kHz (with 10 kHz tuning interval)
531 – 1,602 kHz (with 9 kHz tuning interval)
Antenna: AM loop antenna
Antenna terminals: External antenna terminal
Intermediate frequency: 450 kHz
Antenna terminals: External antenna terminal
Intermediate frequency: 450 kHz
General
Power requirements
North American model: 120V AC, 60 Hz
Mexican model: 127 V AC, 60 Hz
Singapore, Argentina and Australian models: 220 V – 240 V AC, 50/60 Hz
Other models: 120 – 127 V or 220 – 240 V AC, 50/60 Hz
Adjustable with voltage selector
Mexican model: 127 V AC, 60 Hz
Singapore, Argentina and Australian models: 220 V – 240 V AC, 50/60 Hz
Other models: 120 – 127 V or 220 – 240 V AC, 50/60 Hz
Adjustable with voltage selector
Power consumption: 45 watts (HPR90)
50 watts (HPR99XM)
Dimensions (w/h/d) (excl. speakers): Approx. 180
× 280 × 360 mm
Mass (excl. speakers): 3.9 kg (HPR90)
4.0 kg (HPR99XM)
Design and specifications are subject to change
without notice.
without notice.
Main unit
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORION:
POWER OUTPUT AND TOTAL HARMONIC DISTORION:
With 4 ohm loads, both channels driven, from 120 – 10,000 Hz; rated 85 watts
DIN power output (rated): 68 + 68 W (4 ohms at 1 kHz, DIN)
Continuous RMS power output (reference): 85 + 85 W (4 ohms at 1 kHz,
10% THD)
Continuous RMS power output (reference): 85 + 85 W (4 ohms at 1 kHz,
10% THD)
per channel minimum RMS power, with no more than 10
% total harmonic
North American model
distortion from 250 milliwatts to rated output.
US model
Model Name Using Similar Mechanism
NEW
CD Mechanism Name
DLM5B
Base Unit Name
BU-K6BD83S-WOD
Optical Pick-Up Block Name
KSM-213DCP
COMPACT DISC RECEIVER
HCD-HPR90/HPR99XM
SPECIFICATIONS
9-887-115-03
2007A05-1
© 2007.01
© 2007.01
Sony Corporation
Personal Audio Division
Published by Sony Techno Create Corporation
Published by Sony Techno Create Corporation
•
HCD-HPR90 is the amplifier, CD player and
tuner section in CMT-HPR90.
tuner section in CMT-HPR90.
•
HCD-HPR99XM is the amplifier, CD player
and tuner section in CMT-HPR99XM.
and tuner section in CMT-HPR99XM.
Photo: HCD-HPR90
US and foreign patents licensed from Dolby Laboratories.
Ver. 1.2 2007.01
US Model
Canadian Model
HCD-HPR90/HPR99XM
E Model
Australian Model
HCD-HPR90
2
HCD-HPR90/HPR99XM
Notes on chip component replacement
•
Never reuse a disconnected chip component.
•
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
•
Keep the temperature of the soldering iron around 270 ˚C
during repairing.
•
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•
Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
other than those specified herein may result in hazardous radiation
exposure.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
0
OR DOTTED LINE
WITH MARK
0
ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE
0
SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
Fig. A.
Using an AC voltmeter to check AC leakage.
1.5 k
Ω
0.15
µ
F
AC
voltmeter
(0.75 V)
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Parts on Set
Earth Ground
3
HCD-HPR90/HPR99XM
TABLE OF CONTENTS
1.
SERVICING NOTES
...............................................
4
2.
GENERAL
...................................................................
5
3.
DISASSEMBLY
3-1.
Disassembly Flow ...........................................................
7
3-2.
Case .................................................................................
8
3-3.
Back Panel .......................................................................
8
3-4.
MAIN Board ....................................................................
9
3-5.
AMP Board, POWER Board Section ..............................
9
3-6.
Front Panel Section, CD Mechanical (DLM5B) ............. 10
3-7.
Belt (DLM3A) ................................................................. 11
3-8.
Optical Pick-Up Block .................................................... 11
4.
TEST MODE
.............................................................. 12
5.
ELECTRICAL CHECK
........................................... 14
6.
DIAGRAMS
6-1.
Block Diagram – CD SERVO Section – ......................... 15
6-2.
Block Diagram – MAIN Section – .................................. 16
6-3.
Block Diagram – AMP Section – .................................... 17
6-4.
Block Diagram
– PANEL, POWER SUPPLY Section – .......................... 18
– PANEL, POWER SUPPLY Section – .......................... 18
6-5.
Printed Wiring Board – CD Board – ............................... 20
6-6.
Schematic Diagram – CD Board – .................................. 21
6-7.
Printed Wiring Board – MAIN Board – .......................... 22
6-8.
Schematic Diagram – MAIN Section (1/3) – .................. 23
6-9.
Schematic Diagram – MAIN Section (2/3) – .................. 24
6-10. Schematic Diagram – MAIN Section (3/3) – .................. 25
6-11. Printed Wiring Boards – XM Section (HPR99XM) – ..... 26
6-12. Schematic Diagram – XM Board (HPR99XM) – ........... 27
6-13. Printed Wiring Board – AMP Board – ............................ 28
6-14. Schematic Diagram – AMP Board – ............................... 29
6-15. Printed Wiring Board – PANEL Board – ........................ 30
6-16. Printed Wiring Boards – FL Section – ............................ 31
6-17. Schematic Diagram – PANEL Section – ......................... 32
6-18. Schematic Diagram – FL Board – ................................... 33
6-19. Printed Wiring Board – POWER Board – ....................... 34
6-20. Schematic Diagram – POWER Board – .......................... 35
6-11. Printed Wiring Boards – XM Section (HPR99XM) – ..... 26
6-12. Schematic Diagram – XM Board (HPR99XM) – ........... 27
6-13. Printed Wiring Board – AMP Board – ............................ 28
6-14. Schematic Diagram – AMP Board – ............................... 29
6-15. Printed Wiring Board – PANEL Board – ........................ 30
6-16. Printed Wiring Boards – FL Section – ............................ 31
6-17. Schematic Diagram – PANEL Section – ......................... 32
6-18. Schematic Diagram – FL Board – ................................... 33
6-19. Printed Wiring Board – POWER Board – ....................... 34
6-20. Schematic Diagram – POWER Board – .......................... 35
7.
EXPLODED VIEWS
7-1.
Overall Section ................................................................ 52
7-2.
Front Panel Section ......................................................... 53
7-3.
AMP Board, POWER Board Section .............................. 54
7-4.
CD Mechanical Section (DLM5B) .................................. 55
8.
ELECTRICAL PARTS LIST
................................ 56
4
HCD-HPR90/HPR99XM
MODEL IDENTIFICATION
MODEL
PART No.
HPR90: US
2-670-257-0[]
HPR90: CND
2-670-257-1[]
HPR90: E
2-670-257-2[]
HPR90: MX
2-670-257-3[]
HPR90: E51
2-670-257-4[]
HPR90: AR
2-670-257-5[]
HPR90: SP
2-670-257-6[]
HPR90: AUS
2-670-257-7[]
HPR99XM: US
2-670-258-0[]
HPR99XM: CND
2-670-258-1[]
•
Abbreviation
AR
AR
: Argentina model
AUS
: Australian model
CND
: Canadian model
E51
: Chilean and Peruvian models
MX
: Mexican model
SP
: Singapore model
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
SECTION 1
SERVICING NOTES
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•
Unleaded solder melts at a temperature about 40
°
C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
°
C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
•
Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
occur such as on IC pins, etc.
•
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
RELEASING THE ANTITHEFT LOCK
The disc table lock function for the antitheft of an demonstration
disc in the store is equipped.
disc in the store is equipped.
Releasing Procedure :
1. Press the
I
/1
button to turn the power on.
2. While pressing the
x
button, press the
Z
button until
“UNLOCKED” displayed on the fluorescent indicator tube
(around 5 seconds).
(around 5 seconds).
Note:
When “LOCKED” is displayed, the antitheft lock is not released by
turning power on/off with the
turning power on/off with the
I/
1
button.
PART No.
— Rear Panel —
Ver. 1.1