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CMT-G1BIP CMT-G1IP HCD-G1BIP HCD-G1IP
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78
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Service Manual
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Audio
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cmt-g1bip-cmt-g1ip-hcd-g1bip-hcd-g1ip.pdf
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Sony CMT-G1BIP / CMT-G1IP / HCD-G1BIP / HCD-G1IP Service Manual ▷ View online

SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
HCD-G1BiP/G1iP
SPECIFICATIONS
COMPACT DISC RECEIVER
9-893-206-01
2011F05-1
© 
2011.06
AEP Model
HCD-G1BiP/G1iP
UK Model
HCD-G1BiP
Chinese Model
HCD-G1iP
Ver. 1.0  2011.06
Model Name Using Similar Mechanism
NEW
CD Mechanism Type
CDM77B-K6BD94D
Base Unit Name
BU-K6BD94D
Optical Pick-up Block Name
KSM-213DCP
• HCD-G1BiP is the Amplifi er, CD player, Tuner, 
DAB/DAB+ tuner, iPod/iPhone and USB section 
in CMT-G1BiP.
•  HCD-G1iP is the Amplifi er, CD player, Tuner, 
iPod/iPhone and USB section in CMT-G1iP.
Photo: HCD-G1BiP
Amplifier section
European model:
DIN power output (rated): 40 watts + 40 watts (6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference): 50 watts + 50 watts (6 ohms at 
1 kHz, 10% THD)
Music power output (reference): 60 watts + 60 watts (6 ohms at 1 kHz, 10% 
THD)
Chinese model:
DIN power output (rated): 35 watts + 35 watts (6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference): 45 watts + 45 watts (6 ohms at 
1 kHz, 10% THD)
Input
AUDIO IN (stereo mini jack): Sensitivity 700 mV, impedance 47 kilohms
Outputs
SPEAKERS: Accepts impedance of 6 - 16 ohms
CD player section
System: Compact disc and digital audio system
Laser Diode Properties
Emission Duration: Continuous
Laser Output*: Less than 44.6μW
* This output is the value measurement at a distance of 200mm from the 
objective lens surface on the Optical Pick-up Block with 7mm aperture.
Frequency response: 20 Hz   20 kHz
Signal-to-noise ratio: More than 90 dB
Dynamic range: More than 90 dB
Tuner section
AM tuner section:
Tuning range:
 European 
model:
 
531 — 1,602 kHz (with 9 kHz tuning interval)
 Other 
models:
 
530 — 1,610 kHz (with 10 kHz tuning interval)
 
531 — 1,602 kHz (with 9 kHz tuning interval)
Antenna: AM loop antenna
Intermediate frequency: 400 kHz
FM tuner section:
FM stereo, FM superheterodyne tuner
Tuning range:
 
87.5 MHz — 108.0 MHz (50 kHz step)
Antenna: FM lead antenna
Antenna terminals: 75 ohms unbalanced
Intermediate frequency: 200 kHz, 250 kHz, 300 kHz, 350 kHz, 400 kHz
DAB/DAB+ tuner section (G1BiP only)
FM stereo, DAB/FM superheterodyne tuner
Frequency range*
Band-III: 174.928 (5A) MHz — 239.200 (13F) MHz
* For details, see “DAB/DAB+ frequency table” below.
Antenna: DAB lead antenna
Antenna terminal: 75 ohms, F female
DAB/DAB+ frequency table (Band-III)
Frequency
Label
Frequency
Label
174.928 MHz
5A
209.936 MHz
10A
176.640 MHz
5B
211.648 MHz
10B
178.352 MHz
5C
213.360 MHz
10C
180.064 MHz
5D
215.072 MHz
10D
181.936 MHz
6A
216.928 MHz
11A
183.648 MHz
6B
218.640 MHz
11B
185.360 MHz
6C
220.352 MHz
11C
187.072 MHz
6D
222.064 MHz
11D
188.928 MHz
7A
223.936 MHz
12A
190.640 MHz
7B
225.648 MHz
12B
192.352 MHz
7C
227.360 MHz
12C
194.064 MHz
7D
229.072 MHz
12D
195.936 MHz
8A
230.784 MHz
13A
197.648 MHz
8B
232.496 MHz
13B
199.360 MHz
8C
234.208 MHz
13C
201.072 MHz
8D
235.776 MHz
13D
202.928 MHz
9A
237.488 MHz
13E
204.640 MHz
9B
239.200 MHz
13F
206.352 MHz
9C
208.064 MHz
9D
*  Frequencies are displayed to two decimal places on this system.
iPod/iPhone section
Compatible iPod/iPhone models:
iPod touch 4th generation
iPod touch 3rd generation
iPod touch 2nd generation
iPod touch 1st generation
iPod nano 6th generation
iPod nano 5th generation (video camera)
iPod nano 4th generation (video)
iPod nano 3rd generation (video)
iPod nano 2nd generation (aluminum)
iPod classic 
iPhone 4
iPhone 3G
iPhone 3GS
iPhone
“Made for iPod,” and “Made for iPhone” mean that an electronic accessory has 
been designed to connect specifically to iPod or iPhone, respectively, and has 
been certified by the developer to meet Apple performance standards. Apple 
is not responsible for the operation of this device or its compliance with safety 
and regulatory standards. Please note that the use of this accessory with iPod 
or iPhone may affect wireless performance.
USB section
Supported bit rate:
MP3 (MPEG 1 Audio Layer-3): 32 kbps   320 kbps, VBR
WMA: 48 kbps   192 kbps, VBR
AAC: 48 kbps   320 kbps
Sampling frequencies:
MP3 (MPEG 1 Audio Layer-3): 32/44.1/48 kHz
WMA: 44.1 kHz
AAC: 44.1 kHz
 (USB) port: Type A, maximum current 1A
General
Power requirements:
AC 220 V, 50/60 Hz
Chinese model:
AC 230 V, 50/60 Hz
European model:
Power consumption: 50 watts
Dimensions (W/H/D) (excl. speakers):
Approx. 220 mm × 133 mm × 335 mm
Mass (excl. speakers): Approx. 5.3 kg
Design and specifications are subject to change without notice.
Standby power consumption: 0.5 W
HCD-G1BiP/G1iP
2
1. 
SERVICING  NOTES
  .............................................   3
2. DISASSEMBLY
2-1. Disassembly 
Flow 
...........................................................   8
2-2. Case 
.................................................................................   9
2-3. Panel 
(CD 
Tray) 
..............................................................   9
2-4.  Panel (Front) Block .........................................................   10
2-5.  Panel (Rear) Block ..........................................................   11
2-6. MAIN 
Board 
...................................................................  12
2-7.  Holder (CD Front) Block ................................................   14
2-8.  AMP Board Block ...........................................................   14
2-9. AMP 
Board 
.....................................................................  15
2-10. Power Transformer (T901) .............................................   16
2-11.  CD Mechanism Deck Block (CDM77B-K6BD94D) .....   17
2-12. Belt ..................................................................................   17
2-13.  Base Unit (BU-K6BD94D) .............................................   18
2-14.  Optical Pick-up Block (KSM-213DCP) .........................   18
2-15.  Holder (CD) Block ..........................................................   19
2-16. DCDC Board ...................................................................   19
3. 
TEST  MODE 
 ............................................................   20
4. 
ELECTRICAL  CHECK 
 .........................................   21
5. DIAGRAMS
5-1.  Block Diagram - CD, USB, PANEL Section -................   23
5-2.  Block Diagram - TUNER, AUDIO IN, 
HEADPHONE OUTPUT Section - ................................   24
5-3. Block 
Diagram 
- AMP, SPEAKER OUTPUT Section - ..........................   25
5-4.  Block Diagram - POWER SUPPLY Section - ................   26
5-5.  Printed Wiring Board - BD94D Board - .........................   28
TABLE  OF  CONTENTS
NOTES  ON  CHIP  COMPONENT  REPLACEMENT
• 
Never reuse a disconnected chip component.
• 
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE  CIRCUIT  BOARD  REPAIRING
• 
Keep the temperature of soldering iron around 270 °C during 
repairing.
• 
Do not touch the soldering iron on the same conductor of the 
circuit board (within 3 times).
• 
Be careful not to apply force on the conductor when soldering 
or unsoldering.
SAFETY-RELATED  COMPONENT  WARNING!
COMPONENTS  IDENTIFIED  BY  MARK  
0  OR  DOTTED  LINE  
WITH  MARK  
0  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
iPhone, iPod, iPod classic, iPod nano, and iPod touch 
are trademarks of Apple Inc., registered in the U.S. and 
other countries.
MPEG Layer-3 audio coding technology and patents 
Windows Media is either a registered trademark or 
States and/or other countries.
distribution of such technology outside of this product 
All other trademarks and registered trademarks are of 
their respective holders. In this manual, 
 and 
®
 marks 
Laser component in this product is capable of emitting radiation 
exceeding the limit for Class 1.
This appliance is classified as a CLASS 1 
LASER product. This marking is located 
on the rear exterior.
5-6.  Schematic Diagram - BD94 Board - ...............................   29
5-7.  Printed Wiring Board - TUNER Board - ........................   30
5-8.  Schematic Diagram - TUNER Board - ...........................   30
5-9.  Printed Wiring Board - DAB Board (G1BiP) - ...............   31
5-10.  Schematic Diagram - DAB Board (G1BiP) - .................   31
5-11.  Printed Wiring Board - MAIN Board (Side A) - ............   32
5-12.  Printed Wiring Board - MAIN Board (Side B) - ............   33
5-13.  Schematic Diagram - MAIN Board (1/3) - .....................   34
5-14.  Schematic Diagram - MAIN Board (2/3) - .....................   35
5-15.  Schematic Diagram - MAIN Board (3/3) - .....................   36
5-16.  Schematic Diagram - AMP Section - ..............................   37
5-17.  Printed Wiring Board - AMP Section (1/2) - ..................   38
5-18.  Printed Wiring Boards - AMP Section (2/2) - .................   39
5-19. Printed Wiring Boards
 - HP/JOG1/JOG2/USB Boards - ....................................   40
5-20.  Schematic Diagram - HP/JOG1/JOG2/USB Boards - ....   41
5-21.  Printed Wiring Board - FL Board - .................................   42
5-22.  Schematic Diagram - FL Board - ....................................   43
5-23.  Printed Wiring Boards - POWER Section - ....................   44
5-24.  Schematic Diagram - POWER Section - ........................   45
6. 
EXPLODED  VIEWS
6-1. Overall 
Section 
...............................................................  57
6-2.  Front Panel Section .........................................................   58
6-3.  Rear Panel Section ..........................................................   59
6-4.  MAIN Board Section ......................................................   60
6-5. Chassis 
Section 
...............................................................  61
6-6.  CD Mechanism Deck Section 
(CDM77B-K6BD94D) ...................................................   62
7. 
ELECTRICAL  PARTS  LIST
  ..............................   63
HCD-G1BiP/G1iP
3
SECTION  1
SERVICING  NOTES
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution:  Some printed circuit boards may not come printed with 
the lead free mark due to their particular size)
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if 
the heated tip is applied for too long, so be careful!
• Strong 
viscosity
 
Unleaded solder is more viscous (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.
•  Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
NOTES  ON  HANDLING  THE OPTICAL  PICK-UP  
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by 
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also 
use the procedure in the printed matter which is included in the 
repair parts.
The fl exible board is easily damaged and should be handled with 
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused 
on the disc refl ective surface by the objective lens in the optical 
pickup block. Therefore, when checking the laser diode emission, 
observe from more than 30 cm away from the objective lens.
RELEASING  THE  DISC  TRAY  LOCK
The disc tray lock function for the antitheft of an demonstration 
disc in the store is equipped.
Releasing Procedure:
1.  Press the [
?/1
] button to turn the power on.
2.  Press two buttons of [
x
] and [
Z
] for 5 seconds.
3.  The message “UNLOCKED” is displayed on the fl uorescent 
indicator tube and the disc tray is unlocked.
Note: When “LOCKED”is displayed, the disc tray lock is not released by 
turning power on/off with the [
?/1] button.
NOTE  OF  REPLACING  THE  MOTOR  BOARD
When the MOTOR board is damaged, exchange the entire 
LOADING (BK) ASSY.
NOTE  OF  REPLACING  THE  IC107,  Q1101,  Q1102,  
Q2101  AND  Q2102  ON  THE  AMP  BOARD
IC107, Q1101, Q1102, Q2101 and Q2102 on the AMP board can-
not exchange with single. When these parts are damaged, exchange 
the entire mounted board.
MODEL  IDENTIFICATION
– Rear Panel –
PART No.
Model
Part No.
HCD-G1iP: AEP model
4-275-268-0
[]
HCD-G1iP: Chinese model
4-275-268-1
[]
HCD-G1BiP: AEP and UK models
4-275-268-2
[]
PRECAUTIONS  FOR  DISASSEMBLY  AND  ASSEMBLY
Many of the internal parts in this unit use iron plates. Be careful not 
to injure your hands while carrying out disassembly or assembly 
procedures. 
PRECAUTIONS  FOR  OPERATION  CHECKS
If checking operations with the power on, be sure to connect the 
GND wires (earth terminals) connected to the AMP board and 
MAIN board to ground. 
The units may fail to operate and parts may become damaged if 
the GND wires are not connected properly. Be sure to connect the 
GND wires before checking either board. 
If the GND wire (earth terminal) is not long enough to reach when 
the circuit board is removed, use alligator clips or a similar part to 
extend the length to enable connection to ground. 
AMP board
MAIN board
alligator clips
GND wire
Note: Connect the alligator clips surely with this position.
HCD-G1BiP/G1iP
4
HOW  TO  OPEN  THE  TRAY  WHEN  POWER  SWITCH  TURN  OFF
MAIN  BOARD  SERVICE  POSITION
1
 Insert the hard metal fittings of L character type 6 cm 
 
or more in the hole of the chassis.
2
 Push the lever in the direction 
 
of the arrow 
A.
6 cm or more
hole
lever
3
– Rear bottom view –
– Bottom view –
A
MAIN board
AMP board
lug wire
alligator clips
Note: Connect the alligator clips surely with this position.
Page of 78
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Sony CMT-G1BIP / CMT-G1IP / HCD-G1BIP / HCD-G1IP Service Manual ▷ Download

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  • Here you can View online or download the Service Manual for the Sony CMT-G1BIP / CMT-G1IP / HCD-G1BIP / HCD-G1IP in PDF for free, which will help you to disassemble, recover, fix and repair Sony CMT-G1BIP / CMT-G1IP / HCD-G1BIP / HCD-G1IP Audio. Information contained in Sony CMT-G1BIP / CMT-G1IP / HCD-G1BIP / HCD-G1IP Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.