CMT-EP404, HCD-EP404 — Sony Audio Service Manual (repair manual)

Model
CMT-EP404 HCD-EP404
Pages
41
Size
2.32 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
cmt-ep404-hcd-ep404.pdf
Date

View Sony CMT-EP404 / HCD-EP404 Service Manual online

HCD-EP404
AEP Model
UK Model
SERVICE MANUAL
COMPACT DISC DECK RECEIVER
Sony Corporation
Home Audio Company
Published by Sony Engineering Corporation
9-873-940-04
2003J16-1
© 2003.10
HCD-EP404 is the amplifler, CD
player, tape deck and tuner section in
CMT-EP404.
SPECIFICATIONS
Ver 1.3  2003. 10
CD
Model Name Using Similar Mechanism
HCD-EP50
SECTION
CD Mechanism Type
CS-21SC-1280
TAPE DECK
Model Name Using Similar Mechanism
NEW
SECTION
Tape Transport Mechanism Type
CFL4318
Amplifier section
DIN power output (rated) 6 + 6 W
(8
 at 1 kHz, DIN)
Continuous RMS power output (reference)
8 + 8 W
(8
 at 1 kHz, 10% THD)
Music power output (reference)
16 + 16 W
Outputs
PHONES:
Accepts headphones of
(stereo mini jack)
8
 or more
SPEAKER:
Accepts impedance of 8 to
16
CD player section
System
Compact disc and digital
audio system
Laser
Semiconductor laser
(
λ 
=780 nm)
Emission duration:
continuous
Frequency response
20 Hz - 20 kHz (
±
0.5 dB)
Tape player section
Recording system
4-track 2-channel stereo
Frequency response
50 - 13 000 Hz (
±
3 dB),
using Sony TYPE I
cassette
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
87.5 - 108.0 MHz
Antenna
FM lead antenna
Intermediate frequency
10.7 MHz
AM tuner section
Tuning range
531 -1 602 kHz
(with the interval set at
9 kHz)
Antenna
Built-in ferrite bar antenna
Intermediate frequency
450 kHz
General
Power requirements
230 V AC, 50/60 Hz
Power consumption
38W
0.5 W (in the standby
mode)
Dimensions (w/h/d):
Approx. 145 
× 
240 
× 
252 mm
Mass:
3.1 kg
Design and specifications are subject to change
without notice.
2
HCD-EP404
TABLE OF CONTENTS
This appliance is classified as a CLASS 1 LASER product. The
CLASS 1 LASER PRODUCT MARKING is located on the rear
exterior.
The following caution label is located inside the unit.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 
0
 OR DOTTED LINE WITH
MARK 
0
 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
1. SERVICING  NOTES
······················································ 3
2. GENERAL
·········································································· 4
3. DISASSEMBLY
································································ 6
3-1. Front Panel Section ······················································· 6
3-2. MAIN Board ································································· 7
3-3. Tape Mechanism Deck (CFL4318) ······························· 7
3-4. POWER Board, Power Transformer ····························· 8
3-5. DISPLAY Board, HEADPHONE Board ······················ 8
3-6. CD Cabinet Section ······················································ 9
3-7. CD Mechanism Deck (CS-21SC-1280) ························ 9
3-8. Cassette Lid ································································ 10
4. MECHANICAL ADJUSTMENTS
····························· 11
5. ELECTRICAL ADJUSTMENTS
······························· 11
6. DIAGRAMS
······································································ 15
6-1. Circuit Boards Location ·············································· 15
6-2. Block Diagrams ·························································· 16
TUNER/TAPE DECK Section ··································· 16
AMP Section ······························································· 17
DISPLAY/POWER Section ········································ 18
6-3. Printed Wiring Board  MAIN Section ························ 19
6-4. Schematic Diagram  MAIN Section (1/3) ·················· 20
6-5. Schematic Diagram  MAIN Section (2/3) ·················· 21
6-6. Schematic Diagram  MAIN Section (3/3) ·················· 22
6-7. Printed Wiring Board  PANEL Section ······················ 23
6-8. Schematic Diagram  PANEL Section ························· 24
6-9. Printed Wiring Board  POWER Section ····················· 25
6-10. Schematic Diagram  POWER Section ························ 26
6-12. IC Pin Function Description ······································· 29
7. EXPLODED VIEWS
······················································ 31
7-1. Cabinet Section ··························································· 31
7-2. Front Panel Section -1 ················································ 32
7-3. Front Panel Section -2 ················································ 33
7-4. CD Cabinet Section ···················································· 34
8. ELECTRICAL PARTS LIST
······································· 35
Ver 1.1  2002.07
3
HCD-EP404
SECTION  1
SERVICING  NOTES
NOTES  ON  HANDLING  THE  OPTICAL  PICK-UP
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
SW600
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
1.
Press the ?/1 button to the power ON with no disc inserted
and press the CD button.
2.
Open the lid for CD.
3.
Turn on SW600 as following figure.
4.
Confirm the laser diode emission while observing the objecting
lens. When there is no emission, Auto Power Control circuit or
Optical Pick-up is broken.
Objective lens moves up and down five times for the focus
search.
4
HCD-EP404
SECTION 2
GENERAL
This section is extracted
from instruction manual.
Main unit
P – Z
PHONES jack  qk
PLAY MODE qj (8, 9)
PRESET +/–  qd (11, 13)
Remote sensor  0
TAPE  3 (14)
TIMER indicator 1 (16, 18)
TUNER  6 (10, 11, 12, 15)
TUNER MEM qh (10, 11)
TUNING +/– qa (10, 11, 12, 13)
VOLUME control qs
ALPHABETICAL ORDER
A – M
Cassette compartment  qg (14)
CD  4 (8, 9, 15)
DISPLAY 2 (12, 19)
Display Window 5 (8, 9, 10,
11)
ENTER qh (7, 9, 10, 11, 13)
MEGA BASS 8 (17)
MUSIC MENU 9 (17)
BUTTON DESCRIPTIONS
@/1 (power) wd (7, 16, 18)
CD
. m (go back) qa (8, 9, 14)
M >  (go forward)  qa (8, 9,
14)
N  (play) w; (8, 9)
X (pause) ws (8)
Z PUSH OPEN/CLOSE 7 (8)
x (stop) ql (8, 9)
TAPE
M > (fast forward) qa (14)
X (pause) ws (14)
N  (play) w; (14)
z (recording) wa (15, 16)
. m (rewind) qa (14)
Z PUSH OPEN/CLOSE qf (14)
x (stop) ql (14, 15)
5
HCD-EP404
ALPHABETICAL ORDER
A – M
CD wf (8, 9, 15)
CLOCK/TIMER +/– w; (16, 18)
CLOCK/TIMER ON/OFF 2
(16, 18)
CLOCK/TIMER SET 3 (7, 16,
18)
DISPLAY qa (12, 19)
ENTER qf (7, 9, 10, 11, 13, 18)
MEGA BASS qd (17)
MUSIC MENU +/– qh (17)
MUTING qg (17)
P – Z
PLAY MODE 7 (8, 9, 13, 14, 15)
PRESET +/– 9 (11, 13)
REPEAT 8 (8)
SLEEP  1 (17)
TAPE  wd (14)
TUNER/BAND 5 (10, 11, 12,
15)
TUNER MEMORY qj (10, 11)
TUNING + q; (10, 11, 12, 13)
TUNING – qk (10, 11, 12, 13)
VOL (volume) +/– qs
Remote control
BUTTON DESCRIPTIONS
m (rewind) M (fast forward)
ql (8, 14)
. (go back) > (go forward)
w; (7, 8, 14, 15)
X (pause) ws (8, 14)
N (play)  wa (8, 9, 14, 15, 16)
`/1 (power) 4 (7, 16, 18)
x (stop) 6 (8, 9, 14, 15)
Setting the clock
1
Turn on the system.
2
Press CLOCK/TIMER SET on the
remote.
3
Press
.
 or 
>
 on the remote
repeatedly to set the hour.
4
Press ENTER.
5
Press
.
 or 
>
 on the remote
repeatedly to set the minute.
6
Press ENTER.
The clock starts working.
To adjust the clock
1
Press CLOCK/TIMER SET on the remote.
2
Press . or > on the remote to select
“SET CLK”, then press ENTER.
3
Do the same procedures as step 3 to 6 above.
Note
The clock settings are canceled when you disconnect
the power cord or if a power failure occurs.

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Here you can view online or download Sony CMT-EP404 / HCD-EP404 Service Manual in pdf. This Service Manual can help you recover, restore, fix, disassemble and repair Sony CMT-EP404 / HCD-EP404 Audio. Information contained in Sony CMT-EP404 / HCD-EP404 service manual (repair manual) typically includes:

  • Disassembly, troubleshooting, programming, maintenance, remote, adjustment, installation and setup instructions.
  • Schematics, wiring and block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Parts list (bill of materials).