Sony CFD-Z500 / CFD-Z550 Service Manual ▷ View online
– 3 –
S801
To Exposed Metal
Parts on Set
Parts on Set
0.15µF
1.5k
Ω
AC
voltmeter
(0.75V)
voltmeter
(0.75V)
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75
V, so analog meters must have an accurate low-voltage scale. The
Simpson 250 and Sanwa SH-63Trd are examples of a passive
VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2V AC range are suitable. (See Fig. A)
V, so analog meters must have an accurate low-voltage scale. The
Simpson 250 and Sanwa SH-63Trd are examples of a passive
VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2V AC range are suitable. (See Fig. A)
CHUCK PLATE JIG ON REPAIRING
On repairing CD section, playing a disc without the CD lid, use
Chuck Plate Jig.
• Code number of Chuck Plate Jig: X-4918-255-1
Chuck Plate Jig.
• Code number of Chuck Plate Jig: X-4918-255-1
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
CHECK
1. Turn on POWER button and press CD button to CD position.
2. Open the CD lid.
3. Turn on S801 as following figure.
4. Press the
2. Open the CD lid.
3. Turn on S801 as following figure.
4. Press the
( P (CD) button.
5. Confirm the laser diode emission while observing the objecting
lens. When there is no emission, Auto Power Control circuit or
Optical Pick-up is broken.
Objective lens moves up and down three times for focus search.
Optical Pick-up is broken.
Objective lens moves up and down three times for focus search.
SERVICING NOTES
– 4 –
TABLE OF CONTENTS
1. GENERAL
Playing a CD ........................................................................... 5
Listening to the radio ............................................................... 5
Playing a tape .......................................................................... 6
Recording on a tape ................................................................. 6
Listening to the radio ............................................................... 5
Playing a tape .......................................................................... 6
Recording on a tape ................................................................. 6
2. DISASSEMBLY
2-1. Cabinet Assy, Rear .............................................................. 7
2-2. Power Board ........................................................................ 7
2-3. CD Block Assy .................................................................... 8
2-4. MD Block Assy, REC SW Board ........................................ 8
2-5. Main Board ......................................................................... 9
2-6. CD Board ............................................................................ 9
2-7. Optical Pick-up Section ..................................................... 10
2-8. Control Board .................................................................... 10
2-9. Sensor Board (CFD-Z550) ................................................ 11
2-2. Power Board ........................................................................ 7
2-3. CD Block Assy .................................................................... 8
2-4. MD Block Assy, REC SW Board ........................................ 8
2-5. Main Board ......................................................................... 9
2-6. CD Board ............................................................................ 9
2-7. Optical Pick-up Section ..................................................... 10
2-8. Control Board .................................................................... 10
2-9. Sensor Board (CFD-Z550) ................................................ 11
3. MECHANICAL ADJUSTMENTS
............................... 12
4. ELECTRICAL ADJUSTMENTS
Tape Section .......................................................................... 12
Tuner Section ......................................................................... 13
CD Section ............................................................................ 14
Tuner Section ......................................................................... 13
CD Section ............................................................................ 14
5. DIAGRAMS
5-1. IC Pin Description ............................................................. 15
5-2. Circuit Boards Location .................................................... 16
5-3. Block Diagram –CD Section– ........................................... 17
5-4. Block Diagram –Main Section– ........................................ 19
5-5. Printed Wiring Boards –CD Section– ............................... 21
5-6. Schematic Diagram –CD Section– .................................... 23
5-7. Printed Wiring Board –Main Section– .............................. 26
5-8. Schematic Diagram –Main Section– ................................. 29
5-9. Printed Wiring Boards –Control Section– ......................... 31
5-10. Schematic Diagram –Control Section– ............................. 33
5-11. Printed Wiring Boards –Power Section– ........................... 35
5-12. Schematic Diagram –Power Section– ............................... 36
5-2. Circuit Boards Location .................................................... 16
5-3. Block Diagram –CD Section– ........................................... 17
5-4. Block Diagram –Main Section– ........................................ 19
5-5. Printed Wiring Boards –CD Section– ............................... 21
5-6. Schematic Diagram –CD Section– .................................... 23
5-7. Printed Wiring Board –Main Section– .............................. 26
5-8. Schematic Diagram –Main Section– ................................. 29
5-9. Printed Wiring Boards –Control Section– ......................... 31
5-10. Schematic Diagram –Control Section– ............................. 33
5-11. Printed Wiring Boards –Power Section– ........................... 35
5-12. Schematic Diagram –Power Section– ............................... 36
6. EXPLODED VIEWS
6-1. Rear Cabinet Section ......................................................... 41
6-2. Front Cabinet Section ........................................................ 42
6-3. CD Section ........................................................................ 43
6-4. Tape Mechanism Deck Section-1 ...................................... 44
6-5. Tape Mechanism Deck Section-2 ...................................... 45
6-6. Optical Pick-up Section .................................................... 46
6-7. Speaker Section ................................................................. 47
6-2. Front Cabinet Section ........................................................ 42
6-3. CD Section ........................................................................ 43
6-4. Tape Mechanism Deck Section-1 ...................................... 44
6-5. Tape Mechanism Deck Section-2 ...................................... 45
6-6. Optical Pick-up Section .................................................... 46
6-7. Speaker Section ................................................................. 47
7. ELECTRICAL PARTS LIST
......................................... 48
– 5 –
SECTION 1
GENERAL
This section is extracted
from instruction manual.
from instruction manual.
– 6 –