Sony CFD-RG880CP Service Manual ▷ View online
SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
CFD-RG880CP
SPECIFICATIONS
CD RADIO CASSETTE-CORDER
9-889-387-02
2013K33-1
©
2013.11
E Model
East European Model
Russian Model
Ver. 1.1 2013.11
CD
Section
Section
Model Name Using Similar Mechanism
CFD-G700CP/G770CP/G770CPK
CD Mechanism Type
KSM-213CDP/C2NP
Optical Pick-up Name
KSS-213C
TAPE
Section
Section
Model Name Using Similar Mechanism
CFD-G505
Tape Transport Mechanism Type
MF-G505V
CD player section
System
Compact disc digital audio system
Laser diode properties
Emission duration: Continuous
Laser output: Less than 44.6
System
Compact disc digital audio system
Laser diode properties
Emission duration: Continuous
Laser output: Less than 44.6
W
(This output is the value measured at a distance of
about 200 mm from the objective lens surface on the
optical pick-up block with 7 mm aperture.)
Number of channels
2
Frequency response
20 - 20 000 Hz +1/–2 dB
Wow and fl utter
Below measurable limit
about 200 mm from the objective lens surface on the
optical pick-up block with 7 mm aperture.)
Number of channels
2
Frequency response
20 - 20 000 Hz +1/–2 dB
Wow and fl utter
Below measurable limit
Radio section
Frequency range
MX
Frequency range
MX
model:
FM: 87.5 - 108 MHz
AM: 530 - 1 710 kHz
BR, CET, E41, E92 model:
FM: 87.5 - 108 MHz
AM: 531 - 1 611 kHz (9 kHz step)
AM: 530 - 1 710 kHz
BR, CET, E41, E92 model:
FM: 87.5 - 108 MHz
AM: 531 - 1 611 kHz (9 kHz step)
530 - 1 610 kHz (10 kHz step)
Antennas
FM:
FM:
Telescopic
antenna
AM: Built-in ferrite bar antenna
Cassette-corder section
Recording system
4-track 2 channel stereo
Fast winding time
Approx. 150 s (sec.) with Sony cassette C-60
Frequency response
TYPE I (normal): 70 - 13 000 Hz
Recording system
4-track 2 channel stereo
Fast winding time
Approx. 150 s (sec.) with Sony cassette C-60
Frequency response
TYPE I (normal): 70 - 13 000 Hz
USB section
Supported bit rate
MP3 (MPEG 1 Audio Layer-3):
32 - 320 kbps, VBR
WMA:
16 - 320 kbps, VBR
Sampling frequencies
MP3 (MPEG 1 Audio Layer-3):
32/44.1/48
Supported bit rate
MP3 (MPEG 1 Audio Layer-3):
32 - 320 kbps, VBR
WMA:
16 - 320 kbps, VBR
Sampling frequencies
MP3 (MPEG 1 Audio Layer-3):
32/44.1/48
kHz
WMA:
32/44.1/48kHz
32/44.1/48kHz
(USB) port
USB-A (Full Speed)
– Continued on next page –
CFD-RG880CP
2
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong
viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
NOTES ON CHIP COMPONENT REPLACEMENT
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE CIRCUIT BOARD REPAIRING
• Keep the temperature of soldering iron around 270 °C during
• Keep the temperature of soldering iron around 270 °C during
repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY-RELATED COMPONET WARNING!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
General
Speaker
Full range: 10 cm (4 in.) dia., 3.2
Speaker
Full range: 10 cm (4 in.) dia., 3.2
Ω, cone type (2)
Woofer: 13 cm (5
1/8
in.) dia., 4
Ω, cone type (1)
Tweeter: 2 cm (
13/16
in.) dia. (2)
Input
Built-in audio cable with stereo-mini plug:
Minimum input level 245 mV
AUDIO IN Jack (stereo minijack):
Minimum input level 245 mV
Built-in audio cable with stereo-mini plug:
Minimum input level 245 mV
AUDIO IN Jack (stereo minijack):
Minimum input level 245 mV
(USB) port: Type A, maximum current 500 mA
Outputs
Headphones jack (stereo minijack)
For 16 - 68
Headphones jack (stereo minijack)
For 16 - 68
Ω impedance headphones
Power output
4 W + 4 W (at 3.2
4 W + 4 W (at 3.2
Ω, 10% harmonic distortion)
Woofer:
12 W (at 4
12 W (at 4
Ω, 10% harmonic distortion)
Power requirements
For CD radio cassette-corder:
E91, MX model: 120 V AC, 60 Hz
BR model: 120 – 127/220 – 230 V AC, 50/60 Hz
CET, E41 model: 230 V AC, 50 Hz
12 V DC, 8 R20 (size D) batteries
For remote control:
3 V DC, 2 R6 (size AA) batteries
Power consumption
AC
For CD radio cassette-corder:
E91, MX model: 120 V AC, 60 Hz
BR model: 120 – 127/220 – 230 V AC, 50/60 Hz
CET, E41 model: 230 V AC, 50 Hz
12 V DC, 8 R20 (size D) batteries
For remote control:
3 V DC, 2 R6 (size AA) batteries
Power consumption
AC
28
W
Battery life
For CD radio cassette-corder:
FM recording
Sony R20P: approx. 6 h
Sony alkaline LR20: approx. 18 h
Tape playback
Sony R20P: approx. 1.5 h
Sony alkaline LR20: approx. 6 h
CD playback
Sony R20P: approx. 1 h
Sony alkaline LR20: approx. 5 h
FM recording
Sony R20P: approx. 6 h
Sony alkaline LR20: approx. 18 h
Tape playback
Sony R20P: approx. 1.5 h
Sony alkaline LR20: approx. 6 h
CD playback
Sony R20P: approx. 1 h
Sony alkaline LR20: approx. 5 h
Dimensions
Approx.
Approx.
551
× 263 × 380 mm (w/h/d)
(incl. projecting parts)
Mass
Approx. 8.5 kg (incl. batteries)
Supplied accessories
AC power cord (1)
Remote control (1)
Mass
Approx. 8.5 kg (incl. batteries)
Supplied accessories
AC power cord (1)
Remote control (1)
Design and specifi cations are subject to change without
notice.
notice.
• Abbreviation
BR
BR
: Brazilian model
CET : East European & Russian model
E41
E41
: 230V AC area in E model
E92
: 120V AC area in E model
MX
: Mexican model
CFD-RG880CP
3
1.
SERVICING NOTES
............................................. 4
2. GENERAL
.................................................................. 5
3. DISASSEMBLY
3-1. Cabinet (Upper) Section-1 .............................................. 9
3-2. Cabinet (Upper) Section-2 .............................................. 9
3-3. Cabinet (Front) Section ................................................... 10
3-4. POWER KEY Board, HEADPHONE Board,
3-2. Cabinet (Upper) Section-2 .............................................. 9
3-3. Cabinet (Front) Section ................................................... 10
3-4. POWER KEY Board, HEADPHONE Board,
VOLUME KEY Board, AUDIO IN Board ..................... 10
3-5. Front Panel ...................................................................... 11
3-6. LCD Board ...................................................................... 11
3-7. LED Boards .................................................................... 12
3-8. Speaker (13 cm) .............................................................. 12
3-9. Speaker (10 cm) .............................................................. 13
3-10. POWER Board ................................................................ 13
3-11. TUNER Board ................................................................ 14
3-12. MAIN Board ................................................................... 14
3-13. FUNCTION KEY Board, CD KEY Board ..................... 15
3-14. SOUND KEY Board, USB Board .................................. 15
3-15. CD Block Section ........................................................... 16
3-16. Optical Pick-up ............................................................... 16
3-17. Tape Mechanism Deck .................................................... 17
3-18. Belt (Main), Belt (RF) .................................................... 17
3-19. TC Board ......................................................................... 18
3-6. LCD Board ...................................................................... 11
3-7. LED Boards .................................................................... 12
3-8. Speaker (13 cm) .............................................................. 12
3-9. Speaker (10 cm) .............................................................. 13
3-10. POWER Board ................................................................ 13
3-11. TUNER Board ................................................................ 14
3-12. MAIN Board ................................................................... 14
3-13. FUNCTION KEY Board, CD KEY Board ..................... 15
3-14. SOUND KEY Board, USB Board .................................. 15
3-15. CD Block Section ........................................................... 16
3-16. Optical Pick-up ............................................................... 16
3-17. Tape Mechanism Deck .................................................... 17
3-18. Belt (Main), Belt (RF) .................................................... 17
3-19. TC Board ......................................................................... 18
4.
TEST MODE
............................................................ 19
5. MECHANICAL
ADJUSTMENTS
...................... 20
6. ELECTRICAL
ADJUSTMENTS
........................ 21
TABLE OF CONTENTS
7. DIAGRAMS
7-1. Block Diagram –CD Section– ........................................ 25
7-2. Block Diagram –TUNER Section– ................................. 26
7-3. Block Diagram –MAIN Section– ................................... 27
7-4. Block Diagram –POWER Section– ................................ 28
7-5. Printed Wiring Board –CD Section– .............................. 31
7-6. Schematic Diagram –CD Section– ................................. 32
7-7. Printed Wiring Board –TUNER Section– ....................... 33
7-8. Schematic Diagram –TUNER Section– ......................... 34
7-9. Printed Wiring Board –TC Section– ............................... 35
7-10. Schematic Diagram –TC Section– .................................. 36
7-11. Printed Wiring Board –MAIN Section– ......................... 37
7-12. Printed Wiring Boards –JACK Section– ........................ 38
7-13. Schematic Diagram –MAIN Section (1/3)– ................... 39
7-14. Schematic Diagram –MAIN Section (2/3)– ................... 40
7-15. Schematic Diagram –MAIN Section (3/3)– ................... 41
7-16. Printed Wiring Board –LCD Section– ............................ 42
7-17. Schematic Diagram –LCD Section– ............................... 43
7-18. Printed Wiring Boards –KEY Section– .......................... 44
7-19. Schematic Diagram –KEY Section– ............................... 45
7-20. Printed Wiring Boards –POWER Section– .................... 46
7-21. Schematic Diagram –POWER Section– ......................... 47
7-2. Block Diagram –TUNER Section– ................................. 26
7-3. Block Diagram –MAIN Section– ................................... 27
7-4. Block Diagram –POWER Section– ................................ 28
7-5. Printed Wiring Board –CD Section– .............................. 31
7-6. Schematic Diagram –CD Section– ................................. 32
7-7. Printed Wiring Board –TUNER Section– ....................... 33
7-8. Schematic Diagram –TUNER Section– ......................... 34
7-9. Printed Wiring Board –TC Section– ............................... 35
7-10. Schematic Diagram –TC Section– .................................. 36
7-11. Printed Wiring Board –MAIN Section– ......................... 37
7-12. Printed Wiring Boards –JACK Section– ........................ 38
7-13. Schematic Diagram –MAIN Section (1/3)– ................... 39
7-14. Schematic Diagram –MAIN Section (2/3)– ................... 40
7-15. Schematic Diagram –MAIN Section (3/3)– ................... 41
7-16. Printed Wiring Board –LCD Section– ............................ 42
7-17. Schematic Diagram –LCD Section– ............................... 43
7-18. Printed Wiring Boards –KEY Section– .......................... 44
7-19. Schematic Diagram –KEY Section– ............................... 45
7-20. Printed Wiring Boards –POWER Section– .................... 46
7-21. Schematic Diagram –POWER Section– ......................... 47
8.
EXPLODED VIEWS
8-1. Overall
Section
............................................................... 56
8-2. Cabinet (Front) Section ................................................... 57
8-3. Cabinet (Rear) Section .................................................... 58
8-4. Cabinet (Upper) Section-1 .............................................. 59
8-5. Cabinet (Upper) Section-2 .............................................. 60
8-6. Tape Mechanism Deck Section ....................................... 61
8-3. Cabinet (Rear) Section .................................................... 58
8-4. Cabinet (Upper) Section-1 .............................................. 59
8-5. Cabinet (Upper) Section-2 .............................................. 60
8-6. Tape Mechanism Deck Section ....................................... 61
9.
ELECTRICAL PARTS LIST
.............................. 62
CFD-RG880CP
4
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostat-
ic break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
ic break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
CHUCK PLATE JIG ON REPAIRING
On repairing CD section, playing a disc without the CD lid, use
Chuck Plate Jig.
• Code number of Chuck Plate Jig : X-4918-255-1
Chuck Plate Jig.
• Code number of Chuck Plate Jig : X-4918-255-1
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
1. Turn ON the [POWER] button.
2. Open the CD lid.
3. Turn on SW2 with screwdriver, etc. as following fi gure.
4. Press the [
CHECK
1. Turn ON the [POWER] button.
2. Open the CD lid.
3. Turn on SW2 with screwdriver, etc. as following fi gure.
4. Press the [
u
] (CD) button.
5. Confi rm the laser diode emission while observing the object-
ing lens. When there is no emission, Auto Power Control cir-
cuit or Optical Pick-up is broken.
cuit or Optical Pick-up is broken.
Objective lens moves up and down eight times for focus
search.
SW2